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Table of contents for the manual
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Page 1
MODEL NO. F AC1025 DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615 MGP-FAC1025-2 9/18/99 OWNERS MANUAL FOR PERMANENTL Y LUBRICA TED AIR COMPRESSOR (For Home Use Only) MODEL NO. Horsepower SCFM @ 40 psig SCFM @ 90 psig Cut-In Cut-Out Bore Stroke Voltage/Hertz/ Phase Minimum Branch Circuit Requirement *Fuse Type Ampera[...]
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Page 2
2 — ENG T ABLE OF CONTENTS SAFETY GUIDELINES - DEFINITIONS Information for preventing damage to equipment. This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS . To help you recognize this informa- tion, we use the symbols to the rig[...]
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Page 3
3 — ENG LIMITED W ARRANTY ONE YEAR FROM DA TE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company/ExCell Manufacturing is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include[...]
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Page 4
4 — ENG RISK OF BURSTING RISK OF ELECTRIC SHOCK RISK OF EXPLOSION OR FIRE Ai r T an k • T H E F OLL OW IN G CONDITION S COUL D lead to a we ak ening of the tank, and RES UL T I N A V IOLE N T T AN K EX PL OS IO N: 1. FAILURE TO PROPERL Y DRAIN condensed W A TER FROM THE T ANK , causing rust and thinning of the tank steel. 2. MODIFICA TIONS or a[...]
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Page 5
5 — ENG • The COMPRESSED AIR from your compressor IS NOT SAFE FOR BREA THING! The air stream may contain carbon monoxide or other toxic vapors, or particles from the tank or other components. • SPRA YED MA TERIALS such as paint, paint solvents, paint remover , insecticides, weed killers, etc., CONT AIN HARMFUL V APORS and poisons. •T h e CO[...]
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Page 6
6 — ENG GLOSSAR Y which the motor automatically re-starts is called "cut-in pressure." CUT-OUT PRESSURE: When you turn on your air com- pressor and it begins to run, air pressure in the air tank begins to build. It builds to approximately 125 PSI before the motor automatically shuts off .The high pressure at which the motor shuts off is[...]
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Page 7
7 — ENG DESCRIPTION OF OPERA TION Air Compressor Pump: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the intake valves. The exhaust valves remain closed. On the upstroke of the piston, air is compressed. The intake valves close and compressed air is forced out through the exhaust valves,[...]
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Page 8
8 — ENG Break-in Procedures INST ALLA TION AND BREAK-IN PROCEDURES GROUNDING INSTRUCTIONS Additional Regulators and Controls Since the air tank pressure is usually greater than that which is needed, a regulator is employed to control the air pressure ahead of any individual air driven device. Separate air transformers which combine the function o[...]
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Page 9
9 — ENG OPERA TING PROCEDURES 1. Before attaching air hose or accessories, make sure the OFF/AUTO lever is set to “OFF” and the air regulator or shut-off valve is closed. 2. Attach hose and accessories. When you are finished: 6. Set the “OFF/AUTO” lever to “OFF”. 7. Turn the regulator counterclockwise and set the outlet pressure to ze[...]
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Page 10
10 — ENG Defective air tank. CORRECTION Excessive tank pressure - safety valve pops off. Pressure switch does not shut off mo- tor when compressor reaches “cut- out” pressure. Move the pressure switch lever to the “OFF” posi- tion. If the outfit doesn’t shut off, unplug. If the electrical contacts are welded together, replace the pressu[...]
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Page 11
11 — ENG TROUBLESHOOTING GUIDE (Continued) CORRECTION CAUSE Possible defect in safety valve. Knocking Noise Compressor is not supplying enough air to operate acces- sories. Prolonged excessive use of air. Decrease amount of air usage. Hole in hose. Remove and clean, or replace. Air leaks. Tighten fittings. (See Air Leaks Section of Trou- bleshoot[...]
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Page 12
12 — ENG P AR TS LIST AIR HOSE REGULATOR SAFETY VALVE TANK PRESSURE GAUGE PRESSURE SWITCH AIR HOSE OUTLET PRESSURE GAUGE COMPRESSOR ASSEMBLY AIR TANK DRAIN VALVE (Not Shown) CHECK VALVE (Not Shown) ISOLATOR DESCRIPTION PART NUMBER AIR CHUCK ............................................ SSH-20 REGULATOR .......................................... CA[...]
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Page 13
13 — ENG AIR COMPRESSOR DIAGRAM[...]
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Page 14
14 — ENG P ARTS LIST KEY NO. PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 21 22 25 ----- CAC-1196 CAC-1212 CAC-1199 CAC-4323 SSG-8169 AC-0161 ----- ----- ----- N/A CAC-1342 CAC-1213 AC-0470 AC-0471 ----- ----- NOT ILLUSTRATED H-2099 Screw #10-24 x 7/8 LG. hex head thd forming (4 used) Cylinder head Tube seal Head gasket Valve plate as[...]
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Page 15
15 — ENG NOTES[...]
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Page 16
PERMANENTL Y LUBRICA TED AIR COMPRESSOR MODEL NO. F AC1025 Attach Sales Receipt here. Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work. Call our T oll Free Number 1-800-888-2468, Ext 2 , then 1, to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repairs. When orderin[...]