English dropdown-ico

DeWalt 550 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of DeWalt 550, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of DeWalt 550 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of DeWalt 550. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of DeWalt 550 should contain:
- informations concerning technical data of DeWalt 550
- name of the manufacturer and a year of construction of the DeWalt 550 item
- rules of operation, control and maintenance of the DeWalt 550 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of DeWalt 550 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of DeWalt 550, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the DeWalt service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of DeWalt 550.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the DeWalt 550 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    92-01 16 Rev . 060810 Model 550 T ube Severing T ool T ABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS 3 GENERAL DESCRIPTION 6 SPECIFICA TIONS 7 MAINTENANCE 9 OPERA TION 10 REP AIRS AND REPLACEMENT 13 AIR DRIVE ASSEMBL Y 15 TROUBLE SHOOTING 16 ACCESSORIES 18 ILLUSTRA TED P ARTS BREAKDOWN 19 DEW AL T SAFETY INSTRUCTIONS 43 T [...]

  • Page 2

    Copyright 2006 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI T OOL Inc.[...]

  • Page 3

    3 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 SAFETY PRECAUTIONS W ARNING: IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury . Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the p[...]

  • Page 4

    4 TRI TOOL INC. 92-01 16 : Rev . 060810 T OOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maint ained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage. Run no-load[...]

  • Page 5

    5 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Disconnect power supply during setup and maintenance. Use all ‘S top’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of[...]

  • Page 6

    6 TRI TOOL INC. 92-01 16 : Rev . 060810 GENERAL DESCRIPTION The Model 550 T ube Severing T ool series of tube cutters is designed to cut tubing in areas where access to and around the tube is limited. The Model 550 uses a cutter wheel to sever the tube. Normal operation will not produce chips. The Model 550 is powered by T ri T ool Inc. pneumatic, [...]

  • Page 7

    7 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 SPECIFICA TIONS Envelope, Model 550-00, T ube Severing T ool[...]

  • Page 8

    8 TRI TOOL INC. 92-01 16 : Rev . 060810 En ve lope, Model 55 0-00, Tube Se ver ing Tool Model No. P/N Tu be Size "A " "B" "C" W eig ht 550-03 01 -1062 3/16" ( 4.8 m m ) 3.67" ( 93.2 m m ) 1.50" ( 38.8 m m ) 1.25" ( 31.8 m m ) .75 lb ( .34 k g) 550-04 01 -1063 1/4" ( 6.4 m m ) 3.67" ( 93.2 [...]

  • Page 9

    9 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MAINTENANCE All components should be periodically cleaned and coated with a light film of oil. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter .) The Cutting Wheel should be replaced if worn or damaged. The Cutting Wheel life depends upon the tube material, wall thickness[...]

  • Page 10

    10 TRI TOOL INC. 92-01 16 : Rev . 060810 OPERA TION Read the operating instructions carefully before attempting to operate the Model 550 T ube Severing T ool. Be sure to use eye protection at all times when operating the Model 550. Select the proper Model 550 for the size of tubing to be severed. Maximum T ube Wall T hickness Model No. Tube Size Al[...]

  • Page 11

    11 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 NOTE: Select the proper T ri T ool Inc. Drive Unit that best suits the operation needed to be performed. Drive Input Location A non T ri T ool Inc. Drive Unit will void the warranty . If input is counterclockwise, sever damage will occur during cutting. CONNECTING AND DISCONNECTING THE DRIVE[...]

  • Page 12

    12 TRI TOOL INC. 92-01 16 : Rev . 060810 Rotate drive shaft in a clockwise direction to align the slot. If you miss alignment, simply realign the slot. Load the Model 550 around the tube to be cut. Apply a light force to insure that the Model 550 is over the tube. The Model 550 must be held perpendicular to the surface of the tube to be cut. T urn [...]

  • Page 13

    13 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 W ARNING: REP AIRS AND REPLACEMENT Cutter Wheel Replacement Disconnect the Drive Unit from the Model 550 T ube Cutter prior to any repairs or replacements. Rotate the drive shaft manually clockwise to rotate the cutter carriage to the desired position. REPLACEMENT OF THE CUTTER WHEEL Rotate [...]

  • Page 14

    14 TRI TOOL INC. 92-01 16 : Rev . 060810 Press in the new Bearing Plug. Refer to the Illustrated Parts Breakdown for the correct Bearing Plug. Bearing Plug Replacement[...]

  • Page 15

    15 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 AIR DRIVE ASSEMBL Y REMOV AL OF A SHEARED ROLL PIN FROM THE DRIVE ASSY . Push the Air Drive Assy into the Model 550 T ube Cutter and rotate it clockwise and pull it out. Unscrew the Bayonet Mounting T ube from the Motor Housing by rotating the Bayonet Mounting T ube counterclockwise. T ake a[...]

  • Page 16

    16 TRI TOOL INC. 92-01 16 : Rev . 060810 TROUBLE SHOOTING Problem: The T ool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required. The main bearing pre-load is[...]

  • Page 17

    17 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Problem: The tool holder is not feeding Probable causes: The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight. Problem: There is a loss of air power Probable causes: The air suppl[...]

  • Page 18

    18 TRI TOOL INC. 92-01 16 : Rev . 060810 ACCESSORIES The following accessories are recommended for use with the Model 550 T ube Cut- ters and are available from TRI TOOL INC. 1. Portable Air Filter (P/N 75-01 15) 2. Drive Assembly , Air (P/N 04-0084) 3. Shaft Assembly , 18” Flexible (P/N 14-0036) 4. Motor Assembly , Cordless, 14.4V (P/N 58-0213) [...]

  • Page 19

    19 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MODEL 550-03, 04, 05, AND 06 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-XXXX) ILLUSTRA TED P ARTS BREAKDOWN 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 17 16 25 10 22 18 24 26 23 21 20 4 9 19[...]

  • Page 20

    20 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2057 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0353 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMBL Y , FEED 1 7. 3[...]

  • Page 21

    21 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2058 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0354 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMB[...]

  • Page 22

    22 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2059 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0356 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMBL Y , FEED 1 7. 3[...]

  • Page 23

    23 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2060 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0352 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMB[...]

  • Page 24

    24 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-08 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-1065) 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 10 4 9[...]

  • Page 25

    25 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2061 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0348 HOUSING , TUBE CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 32-0140 PIN, DOWEL, 1/4" DIA X 3/4" 1 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y [...]

  • Page 26

    26 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-10, 12, 14 AND 16 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-10XX) 1 10 2 3 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 3 10 3[...]

  • Page 27

    27 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2062 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0347 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0372 GEAR, CARRIAGE 1 8. 40-0141 SPRING[...]

  • Page 28

    28 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2063 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0346 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0371 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5[...]

  • Page 29

    29 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2064 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0357 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0390 GEAR, CARRIAGE 1 8. 40-0141 SPRING[...]

  • Page 30

    30 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2065 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0366 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0416 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5[...]

  • Page 31

    31 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MODEL 550-18, 20, 24 AND 28 TUBE SEVERING TOOL ASSEMBL Y 1 10 2 3 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 3 10 3[...]

  • Page 32

    32 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2066 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0359 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0068 SPROCKET ASSEMBL Y , FEED 1 7. 39-0387 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5[...]

  • Page 33

    33 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2067 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0361 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0069 SPROCKET ASSEMBL Y , FEED 1 7. 39-0394 GEAR, CARRIAGE 1 8. 40-0141 SPRING[...]

  • Page 34

    34 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2068 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0360 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0070 SPROCKET ASSEMBL Y , FEED 1 7. 39-0395 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5[...]

  • Page 35

    35 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Parts List, Model 550-28, T ube Cutter (P/N 01-1072) Item Part No. No. Description Qty 02-2069 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0362 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING[...]

  • Page 36

    36 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-32 TUBE SEVERING TOOL (P/N 01-1073) 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 10 3[...]

  • Page 37

    37 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2070 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0363 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0070 SPROCKET ASSEMBL Y , FEED 1 7. 39-0415 GEAR, CARRIAGE 1 8. 40-0141 SPRING[...]

  • Page 38

    38 TRI TOOL INC. 92-01 16 : Rev . 060810 TUBE CUTTER DRIVE ASSEMBL Y (P/N 04-0084) 1 2 3 4 5 6[...]

  • Page 39

    39 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 1. 20-0281 SHAFT , DRIVE 1 2. 22-0073 TUBE, BA YONET MOUNTING 1 3. 32-0024 PIN, ROLL, 1/8" DIA X 1/2" 1 4. 40-0143 SPRING, COMPRESSION 1 5. 54-0127 COUPLING , MALE QD TO 1/4 EPIPE 1 6. 57-0123 MOT OR, AIR. PIST OL, 800RPM 1 Parts List, Drive Assembly , T ube Cutter (P/N 04-0084) It[...]

  • Page 40

    40 TRI TOOL INC. 92-01 16 : Rev . 060810 Parts List, Motor Assembly , Cordless, 14.4V (550) (P/N 58-0213) Item Part No. No. Description Qty 1. 20-0806 SHAFT , DRIVE 1 2. 27-0785 ADAPTER, BA YONET 1 3. 30-2350 BA TTERY , 14.4V 1 4. 33-0041 SCREW , CAP , 1/4-20 X 7/8" 1 5. 40-0143 SPRING, COMPRESSION 1 6. 58-0161 MOT OR, CORDLESS,14.4V 1 MOT OR [...]

  • Page 41

    41 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Parts List, A10 T ool Kit (NOT SHOWN) Item Part No. No. Description Qty 1. 01-1062 MODEL 550-03, TUBE CUTTER 1 2. 01-1063 MODEL 550-04, TUBE CUTTER 1 3. 01-1064 MODEL 550-05, TUBE CUTTER 1 4. 01-1009 MODEL 550-06, TUBE CUTTER 1 5. 01-1065 MODEL 550-08, TUBE CUTTER 1 6. 01-1066 MODEL 550-10, [...]

  • Page 42

    42 TRI TOOL INC. 92-01 16 : Rev . 060810 Parts List, B1 T ool Kit (NOT SHOWN) Item Part No. No. Description Qty 1. 01-1062 MODEL 550-03, TUBE CUTTER 1 2. 01-1063 MODEL 550-04, TUBE CUTTER 1 3. 01-1064 MODEL 550-05, TUBE CUTTER 1 4. 01-1009 MODEL 550-06, TUBE CUTTER 1 5. 01-1065 MODEL 550-08, TUBE CUTTER 1 6. 01-1066 MODEL 550-10, TUBE CUTTER 1 7. 0[...]

  • Page 43

    43 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 The DeW AL T Cordless Drill/Driver comes with an 'Instruction Manual' and should be referenced for all safety and operating procedures. DEW AL T SAFETY INSTRUCTIONS[...]