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Dixon 10504-1101 manual

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Table of contents for the manual

  • Page 1

    ZTR ® OPERA T OR’S MANUAL ZEETER® CLASSIC 2002[...]

  • Page 2

    IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls. The information contained in this [...]

  • Page 3

    3 INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . .14 Controls. [...]

  • Page 4

    4 RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... ...read and understand this manual to prevent injuries. BLADE CONTACT TIP OVER RUN OVER BACK OVER SAFETY[...]

  • Page 5

    5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serio[...]

  • Page 6

    6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •Only allow responsible adults, who are familiar with the instructions, to operate the mower. •Clear the area of objects such as rock[...]

  • Page 7

    7 GENERAL OPERATION (continued) : •Turn off blades when not mowing. •Stop engine before removing grass catcher or unclogging chute. •Mow only in daylight or good artificial light. •Do not operate the mower while under the influence of alcohol or drugs. •Watch for traffic when operating near or crossing roadways. •Use extra care when loa[...]

  • Page 8

    8 SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO • Mow across the slope with your Dixon ZTR - never up or down. • Remove obstacles such as roc[...]

  • Page 9

    9 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adu[...]

  • Page 10

    10 SERVICE: •Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside a [...]

  • Page 11

    11 SERVICE (continued): •Never run a mower inside a closed area. The exhaust fumes are toxic. •Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. •Never tamper with safety devices. Check their proper operation regularly. •Keep mower free of grass, leaves, or other debris buildup. Clean up oil[...]

  • Page 12

    12 DIXON INDUSTRIES, INC. a BLOUNT company Airport Industrial Park P.O. Box 1569 Coffeyville, Ks 67337- 0945 620-251-2000 Fax 620-251-4117 DIXON LIMITED WARRANTY POLICY 3000 & 4000 Series & ZEETER Classic WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application[...]

  • Page 13

    13 SPECIFICATIONS Model ZEETER Classic CHASSIS: 11 GA welded rectangular tubing BODY: All body parts made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECK: 13 GA stamped steel construction. Three blades combine for a 42” cut width. Cut height approximately 1”- 4” via [...]

  • Page 14

    14 SEAT ADJUSTMENT INSTRUCTIONS Model ZEETER Classic 1. Raise and push seat assembly forward. 2. Loosen seat adjustment knobs and slide seat forward or backward to desired position. 3. Re-tighten nuts. DO NOT operate mower without seat adjustments properly tightened. 4. Push seat assembly back to closed position.[...]

  • Page 15

    15 CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed and direction. On initial operation, set throttle speed on slow. Operate with mower blade in “OFF” position. To avoid “over-controlling” the mower, use a light touch on the drive levers. Slight movements using fingertip co[...]

  • Page 16

    16 CONTROLS CONTROL LEVERS TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: • From neutral position, gently pull both control levers toward you. TURNING: • Turning is controlled by moving one control lever slightly forward or rearward of the ot[...]

  • Page 17

    17 CONTROLS BLADE DRIVE: • Located on the control panel, on the operator’s right. • To engage the mower blades, pull up on the switch. • To disengage mower blade, push down. CIRCUIT BREAKER: • Protection of the electrical system is by (1) 15 amp circuit breaker. • If circuit breaker trips, push button to reset. • If this condition rep[...]

  • Page 18

    18 OPERATION INSTRUCTIONS The safe and successful operation of the ZEETER Classic mower will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During [...]

  • Page 19

    19 OPERATION INSTRUCTIONS BEFORE OPERATING MOWER: 1. Read and observe all safety instructions on your mower and in the manual. 2. Read engine manufacturer’s operating and maintenance instructions. 3. Check engine oil. 4. Check fuel cap to be sure it is in place. 5. Be sure parking brake is on. 6. Mower blade drive is off. 7. Know how to stop engi[...]

  • Page 20

    20 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: Do not operate mower if safety switches are not operating properly. BLADE DRIVE SWITCH TEST: a) Engage blade drive switch. b) Turn ignition switch to START. ENGINE SHOULD NOT TURN OVER OR ATTEMPT TO START! SEAT SWITCH TEST: a) In a SAFE AREA away from bystanders, start the engine. b) En[...]

  • Page 21

    21 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drive disengaged. 2. Move throttle control to “choke” position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to “start” position. When engine starts, release ignition key. Key will return to “run” position. 4. Move throttl[...]

  • Page 22

    22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION Be sure that the deflector is properly installed on the discharge chute. 1, Set engine s[...]

  • Page 23

    23 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: As a rule of thumb, never cut off more than 1/3 of the total grass blade length. Correct mowing height can reduce weeds and disease by 50% to 80%. The following grass cut heights are based on adequate moisture conditions and normal thatch build-up in a healthy lawn. Some locations and [...]

  • Page 24

    24 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the b[...]

  • Page 25

    25 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 6. Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.[...]

  • Page 26

    26 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting and engage mower before entering area to be cut. 2. Do Not Attempt To Cut Grass When It Is [...]

  • Page 27

    27 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Operate the mower at a slower ground speed than when mowing without a grass catching attachment. 8. Some mowing applications/use of grass catchers may require that an optional weight box be fitted to the mower to counter the weight of grass in the bags. Please consult [...]

  • Page 28

    28 CARE AND MAINTENANCE CAUTION CAUTION CAUTION CAUTION CAUTION Bef Bef Bef Bef Bef ore perf ore perf ore perf ore perf ore perf or or or or or ming an ming an ming an ming an ming an y maintenance y maintenance y maintenance y maintenance y maintenance , tur , tur , tur , tur , tur n off engine n off engine n off engine n off engine n off engine ,[...]

  • Page 29

    29 CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower informa- tion packet. BATTERY: • This is a maintenance-free battery and the fluid level cannot be checked. • Charge batter[...]

  • Page 30

    30 CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade. Avoid the sharp edge of the blade. Blades should be discarded when worn excessively. DANGEROUS! DO NOT USE BLADE IN THIS CONDITION! When notch starts, discard blade New Blade Check sharpn[...]

  • Page 31

    31 CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: Transaxle Drive Belt: P/N 1684 No adjustment required. Engine to Mower Deck Belt: P/N 6111 No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing mo[...]

  • Page 32

    32 CARE AND MAINTENANCE MOWER DECK LEVELING PRCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16-21 lbs Rear: 8-14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3. Measure from the floor surface up to the bottom of th[...]

  • Page 33

    33 CARE AND MAINTENANCE DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Slide shaft from chassis and mower deck. 4. Remove hair pin cotter and washer from ea[...]

  • Page 34

    34 Hex Head Valve Stem HOT oil may cause burns. Allow engine to cool before draining oil. CAUTION CARE AND MAINTENANCE CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose will help direct the oil. 3.[...]

  • Page 35

    35 CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Front and rear tires must be infla[...]

  • Page 36

    36 CARE AND MAINTENANCE REAR CHAIN ADJUSTMENT: To adjust the rear drive chains on the Zeeter Classic, tighten the nut on top of the spring on each side of the mower chassis. Tighten until the chains have approximately 1/4” movement up and down when measured at a mid point. Refer to illustration. NOTE: Adjust rear drive chains after first 10 hours[...]

  • Page 37

    37 CARE AND MAINTENANCE LUBRICATION: CHASSIS: (7) grease zerks used LOCATIONS: (1) each front wheel caster & front wheel hub (1) each mower deck hub SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose grease. Once per season or 50 hours of operation (3 pumps each) Note: Lubrication of the[...]

  • Page 38

    38 CARE AND MAINTENANCE ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and below deck. Note: Allow mower to cool before washing. If bearings are hot, they will draw moisture inside as they dry & cause corrosion. SERIAL NUMBERS: The serial number is located on frame at rear of e[...]

  • Page 39

    39 STANDARD SERVICE PARTS LIST Blades: P/N 8688 (Standard/Hi-Lift) P/N 6236 (Lo-Lift) Belts: Engine to Mower Deck - P/N 6111 Engine to Transmission - P/N 1684 Serpentine Blade Drive - P/N 1684 BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for correct service intervals for engine oil changes and air filt[...]

  • Page 40

    40 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades Circuit Breaker Trips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - -[...]

  • Page 41

    41 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - - replace drive belt Bad transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer 7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS Engine air filter-- - - - - - - - - - - - - - - - -[...]

  • Page 42

    42 NOTES[...]

  • Page 43

    43 OWNER INFORMATION Date Purchased _ ________________________________ Mower Model Number ____________________________ Mower Serial Number ____________________________ Purchased From ___ _____________________________ Name ________________________________ Address ________________________________ DATE OIL CHANGED: DATE ENGINE TUNED: _________________[...]

  • Page 44

    ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 ZEETER Classic Part No. 10504-1101 W W W W W ARNING: ARNING: ARNING: ARNING: ARNING: The engine exhaust from th[...]