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Dixon 36 & 48 manual

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Table of contents for the manual

  • Page 1

    Par ts & Owner’s Manual Dixon Industries, Inc. • Airpor t Industrial Park • Coffeyville, KS • 67337 620.25 1.2000 • www.dixon-ztr .com Congratulations on the purchase of your new Dixon mower . Before any warranty service can be authorized you must register this product with the manufacturer . © Dixon Industries Inc. 36” & 48”[...]

  • Page 2

    T ABLE OF CONTENTS About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 S[...]

  • Page 3

    3 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 NOTES _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ ___[...]

  • Page 4

    4 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 About T his Manual This owner ’ s manual is considered a permanent part of the mower . It must be available to all of the operators and/or person(s) servicing the mower . Should the mower be resold, this manual must remain with the mower . All inf[...]

  • Page 5

    5 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 DIX ON ® LIMITED WARRANTY POLICY W alkAbout ™ Mow er s DIXON® W ALKABOUT™ MOWERS ARE WARRANTED AGAINST DEFECTS IN MA TERIALS AND WORK- MANSHIP AND PROVIDES FOR REPLACEMENT OR REP AIR OF P ARTS INCLUDING LABOR COSTS. THIS W ARRANTY IS SUBJECT T[...]

  • Page 6

    6 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 SAFETY INFORMA TION Read This Manual Carefully And Thoroughly Before Operating The Mower! T raining 1. Carefully and thoroughly read the owner ’s manual. Allow adequate time to fully understand the controls and operation of the equipment. 2. Never[...]

  • Page 7

    7 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Oper a tion of Equipment DANGER: GASOLINE IS HIGHL Y FLAMMABLE AND EXPLOSIVE. DO NOT ADD FUEL WHILE THE ENGINE IS RUNNING OR IS HOT . KEEP OPEN FLAMES, SP ARKS, AND HEA T A W A Y FROM THE FUEL AND STORE FUEL IN CONT AINERS SPECIFICALL Y DESIGNED FOR[...]

  • Page 8

    8 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 SAFETY INFORMA TION DECALS T he follo wing la bels ar e intended to aler t you to potential hazar ds and to pr o vide you with impor tant safety inf or mation. Should these decals become dif ficult to read or ar e missing fr om the mow er , contact [...]

  • Page 9

    9 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 OPERA TING THE MO WER It is recommended that before you operate the mower , you allow adequate time to fully understand the controls and operation of the equipment. When reading this manual, it is recommended that you do so with the equipment nearby[...]

  • Page 10

    10 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Star ting T he Engine: DANGER: DO NOT OPERA TE THE ENGINE IN A CONFINED SP ACE WHERE DANGEROUS CARBON MONOXIDE FUMES CAN COLLECT . CARBON DIOXIDE IS ODORLESS, T ASTELESS, AND CAN BE F A T AL. After going through the steps as discussed on pages (6) [...]

  • Page 11

    11 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 T ur ning T he Mower T o turn the mower in the direction you want to go, gently squeeze the side’s traction control lever (i.e. to go right, squeeze the right traction control lever; to go left, squeeze the left traction control lever). The more [...]

  • Page 12

    12 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Changing T he Height Of Cut: DANGER: BEFORE MAKING ANY ADJUSTMENTS AND/OR SER VICING YOUR MOWER, MAKE SURE THE MOWER IS ON LEVEL GROUND, BLADES DISENGAGED, KEYS REMOVED, AND THE ENGINE OFF WITH THE SP ARK PLUG WIRE(S) REMOVED FROM THE SP ARK PLUGS([...]

  • Page 13

    13 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Figure 6 Figure 7 Figure 8[...]

  • Page 14

    14 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 GENERAL MAINTENANCE Proper maintenance and adjustment of your Dixon ® W alkAbout™ mower is necessary to keep the mower in good and safe condition. The maintenance of the mower is the responsibility of the owner/operator and must be performed at [...]

  • Page 15

    15 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Fuel DANGER: GASOLINE IS HIGHL Y FLAMMABLE AND EXPLOSIVE. DO NOT ADD FUEL WHILE THE ENGINE IS RUNNING OR IS HOT . KEEP OPEN FLAMES, SP ARKS, AND HEA T A W A Y FROM THE FUEL AND STORE FUEL IN CONT AINERS SPECIFICALL Y DESIGNED FOR THA T PURPOSE. ADD[...]

  • Page 16

    16 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Lubrication P oints T o assure proper lubrication on moving parts, it is recommended that you lubricate the following components with a high-quality EP2 high temperature based grease or equivalent. Should the conditions of operation be more severe [...]

  • Page 17

    17 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 SER VICE ADJUSTMENTS DANGER: BEFORE MAKING ANY ADJUSTMENTS AND/OR SERVICING YOUR MOWER, MAKE SURE THE MOWER IS ON LEVEL GROUND, BLADES DISENGAGED, KEY REMOVED, AND THE ENGINE OFF WITH THE SP ARK PLUG WIRE(S) REMOVED FROM THE SP ARK PLUG(S) T O PREV[...]

  • Page 18

    18 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 Figure 12 32” & 36” Gear Drive 48” Gear Drive Engine T o Blade Belt Adjustment (Refer to Figure 12) DANGER: BEFORE MAKING ANY ADJUSTMENTS AND/OR SER VICING YOUR MOWER, MAKE SURE THE MOWER IS ON LEVEL GROUND, BLADES DISENGAGED, KEY REMOVED[...]

  • Page 19

    19 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 48” Blade T o Blade Belt Adjustment: (Refer to figure 13) 1. Remove the deck cover . 2. With approximately 10 lbs. of pressure being applied on the blade to blade belt, midway between the pulleys, the belt should move approximately 1/2”. 3. If [...]

  • Page 20

    20 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 TR OUBLE SHOO TING Problem Possible Cause Solution Engine Does Not St art Key in the OFF position T urn key to ON T ransmission shift lever not in the Move lever into the neutral neutral position (Page 10). Blade control not in the OFF position Mov[...]

  • Page 21

    21 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 TR OUBLE SHOO TING Problem Possible Cause Solution Mower Does Not Move T ransmission is in neutral Move transmission lever (p age 9) When T raction Levers Engine to transmission belt loose Check and adjust (page 17) Are Released Incorrect drive whe[...]

  • Page 22

    1 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” Frame Assembly[...]

  • Page 23

    2 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” Frame Assembly I te m No . M F G Co d e P a r t Nu m b e r De s c r i p t i o n Qty 1 100-001-B l ue 11501 T ank Handl e M ount B rac k et 1 2 100-002-B l ue 11502 S hi ft Cons ol e 1 3 100-003 11503 P l ai n W as her 2*10. 5 i d *26 od 4 4 10[...]

  • Page 24

    3 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 48” Frame Assembly[...]

  • Page 25

    4 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 48” Frame Assembly I te m No . M F G Co d e P a r t Nu m b e r De s c r i p t i o n Qty 1 100-001 11501 T ank Handle M ount B rac k et 1 2 100-002 11502 S hi f t Cons ol e 1 3 100-003 11503 P l ai n W as her 2*10. 5 i d *26 od 4 4 100-004 11504 P [...]

  • Page 26

    5 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” Front Deck Assembly[...]

  • Page 27

    6 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” Front Deck Assembly It e m N o. MFG C ode P a r t Nu m b e r De s c ri p ti o n Qty 1 100-013 11513 Idler P ul l ey I w i t h F lange 1 3 200-006 11706 Ny l on Nut M 10 GB 889-86 17 4 200-016 11716 Nut F l ange M 10 GB 6187-86 4 5 100-014 1151[...]

  • Page 28

    7 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 48” Front Deck Assembly[...]

  • Page 29

    8 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 48” Front Deck Assembly I te m No . M F G Co d e P a r t Nu m b e r De s cr i p ti o n Qty 1 100-013 11513 I dler P ul l ey wi t h F l ange 1 2 100-025 11525 P ul l ey , S i ngl e 2 3 148-004 11644 P ul l ey , Doubl e 1 4 100-026 11526 H- B us hi [...]

  • Page 30

    9 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Brake Assembly[...]

  • Page 31

    10 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Brake Assembly I te m No . M F G Co d e P a r t Nu m b e r De s c ri p t i o n Qty 1 200-001 11701 N ut M 10 GB 923-88 4 2 100-005 11505 Fender 2 3 100-034 11534 I dl er A rm RH 1 4 100-035 11535 I dl er A rm LH 1 5 200-021 3020 P[...]

  • Page 32

    11 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Transmission Drive Assembly[...]

  • Page 33

    12 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Transmission Drive Assembly I te m No . M F G Co d e P a r t Nu m b e r De s c ri p t i o n Qty 1 100-045 11545 F l at G rip 1 2 100-046 11546 T rans m i s s i on S hi ft Lev er Upper 1 3 100-047 11547 O ut put P ul l ey 2 4 200-0[...]

  • Page 34

    13 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Rear Deck Assembly[...]

  • Page 35

    14 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Rear Deck Assembly I te m No . M F G Co d e P a r t Nu m b e r De s c ri p t i o n Qty 2 200-045 11745 B ol t M 6* 20 GB / T 794-93 2 4 100-055 11555 Neut ral S wi t c h T rans m i s s i on 1 5 200-046 11746 B ol t M 10* 45 GB / T[...]

  • Page 36

    15 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Handle Control Assembly[...]

  • Page 37

    16 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Handle Control Assembly It e m N o. M F G Co d e P a r t Nu m b e r De s cr i p ti o n Q ty 1 100- 072 11572 H andl e G rip 2 2 200- 051 11751 N ut M 6 GB 923-88 2 3 100- 073 11573 T rac t i on Cont rol Lev er 2 4 100- 074 11574 T[...]

  • Page 38

    17 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Front Caster Assembly[...]

  • Page 39

    18 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Front Caster Assembly I te m No . M F G Co d e P a r t Nu m b e r De s c ri p t i o n Qty 1 200-026 11726 G reas e F i t t i ng M 6 GB 1152-89 4 2 200-003 12808 Hex agon B ol t M 10*25 G B 5783-86 8 3 200-006 11706 Ny l on Nut M 1[...]

  • Page 40

    19 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Fuel T ank Assembly It e m N o. M F G Co d e P a r t Nu m b e r De s cri p ti o n Qty 1 100-102 11602 Fuel T ank Cap 1 2 100-103 11603 Fuel T ank B ody 1 3 100-104 11604 Fuel T ank S t rap 2 4 200-058 11758 H ex agon B ol t M 6*50[...]

  • Page 41

    20 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Traction Wheel Assembly I te m No . M F G Co d e P a r t Nu m b e r De s cr i p ti o n Qty 2 100-110 11610 P ul l ey , T rac t i on 4 3 100-111 11611 S pac er 11. 5 8 4 100-112 11612 B rak e Hub 2 5 200-024 3019 Loc k W as her 8 G[...]

  • Page 42

    21 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 36” & 48” Electrical Components I te m No . M F G Co d e P a r t Nu m b e r De s cri p ti o n Q ty 1 100-060 11560 S wi t c h 3 2 200-062 11762 W i re T ie 4 3 & 4 100-114 11614 K ey S wi t c h & K ey 1 5 100-115 11615 W i ring Harn[...]

  • Page 43

    22 Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000 NOTES _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ __[...]

  • Page 44

    © Dixon Industries, Inc. Dixon Industries, Inc. • Airport Industrial Park • Cof feyville, KS • 67337 • 620-251-2000[...]