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Dixon 539 132397 manual

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Table of contents for the manual

  • Page 1

    DIXON Blower Kit Collection System 539 132250, 539 132251 539 132252, 539 132397 Operator and Parts Manual[...]

  • Page 2

    ©2007 HTC. All Rights Reserved. Beatrice, NE. Printed in U.S.A.[...]

  • Page 3

    CONTENTS SAFETY RULES ............................................................................................................................ 4 CART ON CONTENTS ...................................................................................................................7 ASSEMBL Y .........................................................[...]

  • Page 4

    4 SAFETY DANGER ! THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OB- JECTS. F AILURE TO OBSER VE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERI- OUS INJURY OR DEA TH. SAFE OPERA TION PRACTICES FOR RIDE-ON MOWERS I. GENERAL OPERA TION • Read, understand and follow all instructions in the manual and on the mac[...]

  • Page 5

    5 SAFETY DO NOT • Do not turn on slopes unless necessary , and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. [...]

  • Page 6

    6 SAFETY CAUTION W ARNING Look for this symbol to point out important safety precautions. It means CAUTION! BECOME ALERT! YOUR SAFETY IS INVOL VED. CAUTION In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark Engine exhaust,[...]

  • Page 7

    7 UNP ACKING INSTRUCTIONS • Remove all parts and packing materials from carton. TOOLS REQUIRED • Drill and 11 / 32 " drill bit - 3 bag system only • 5 / 16 " Wrench or ratchet and socket • 7 / 16 " Wrench or ratchet and socket • ½" Wrench or ratchet and socket • ¾ " Socket • T orque Wrench • Phillips Head [...]

  • Page 8

    8 ASSEMBL Y 1. Remove the discharge chute from the deck. (Deck con fi guration will vary by size and model) 2. Lower deck to the lowest cutting position. 3. Remove the right hand (discharge side) belt cover from the deck. 4. Relieve the tension from the deck belt and remove from the center deck pulley . (See Operator ’s Manual if necessary) 1 IN[...]

  • Page 9

    9 ASSEMBL Y 2 MOUNTING BLOWER ASSEMBL Y OUTER PULLEY COVER PIN HAIRPIN COTTER 3 INST ALLING DRIVE BEL T REAR OF DECK IDLER PULLEYS OUTER PULLEY TWIST IN BELT TENSION RELEASE LEVER 1. Install the front and rear mount brackets to the deck with the pin and hairpin cotter supplied with the kit. 1. Make sure the tension release lever is forward or disen[...]

  • Page 10

    10 ASSEMBL Y BELT COVER TAB 4 INST ALLING BEL T COVERS RETAINER KNOB OUTER PULLEY COVER DECK BELT SHIELD MIDDLE CHUTE LATCH DECK BELT SHIELD WING NUT TAP SCREW BELT SHIELD STANDOFF 1. Place deck belt shield over spindle, aligning hole with bolt on belt shield standoff. 2. Attach with wing nut to standoff and use tap screw from kit to attach the oth[...]

  • Page 11

    11 ASSEMBL Y 5 INST ALLING MIDDLE CHUTE MIDDLE CHUTE BLOWER ASSEMBLY Depending on model, engine guard may have available mounting holes. If drilling is needed, use template supplied with kit. 1. Attach template to engine guard at the corresponding holes as shown in illustration. With centerpunch, transfer the four 1 / 8 " bagger mount holes to[...]

  • Page 12

    12 ASSEMBL Y 7 INST ALLING CHUTE SUPPORT 3 Bin System only 1. Position upper chute support against bagger inlet, fl ush at outer edges. See Illlustration. 2. Using support as a template, drill two 3 / 8 " holes into bagger hood. UPPER CHUTE SUPPORT BAGGER INLET NUT BAGGER HOOD FLAT WASHERS HEX BOLT FLEX TRIM 3. Secure upper chute support to h[...]

  • Page 13

    13 ASSEMBL Y CAUTION DO NOT operate mower with grass catcher , unless the front weights are installed. NOTE: Ram Ultra units do not require a weight kit. 9 MOUNTING COVER ASSEMBL Y TO SUPPORT ASSEMBL Y NOTE: For ease of assembly , you may wish assis- tance from another person for mounting the cover assembly to mower . 1. Position cover assembly on [...]

  • Page 14

    14 TIPS FOR IMPROVED BAGGING OPERA TION Follow the mower operation instructions in the mower operator ’s manual. When utilizing the grass catcher on a lawn where grass and leaf bagging equipment has not been used, thatch and debris that has accumulated for long periods of time will be picked up. The amount collected and the total time of operatio[...]

  • Page 15

    15 CUST OMER RESPONSIBILITIES GENERAL RECOMMENDA TIONS Always observe safety rules when performing any maintenance. • Before each use check for loose fasteners. • Clean unit thoroughly after each use. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. • See BLADE CARE instructions in your mower operat[...]

  • Page 16

    16 PA R T S 6 6 5 5 4 4 4 3 3 1 9 2 12 10 7 8 11[...]

  • Page 17

    17 PA R T S ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 539 108081 1.. .... 1 .... SCREW , SPEC 10-14 x ½ 539 108082 2.. .... 1 .... BAG DUMP INDICA TOR 539 108083 3.. .... 2 .... SCREW , 10-24 x 1 1 / 8 539 108084 4.. .... 3 .... W ASHER, 3 / 16 x ¾ 539 108085 5.. .... 2 .... SP ACER, SPLIT 539 108086 6.. .... 2 .... NUT , [...]

  • Page 18

    18 PA R T S BAG ASSEMBL Y 960 730019 9 4 10 7 6 1 3 8 11 12 2 3 5 12 14 13 16 15 17[...]

  • Page 19

    19 PA R T S ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 532 192709 1.. .... 1 .... SCREEN, COVER 532 195373 2.. .... 1 .... COVER 539 976952 3.. .... 6 .... SCREW , #10-24 x 5 / 8 539 108096 4.. .... 2 .... SPRING, RET AINER 539 108097 5.. .... 4 .... PLUG, TUBING END 539 108098 6.. .... 1 .... BAGGER, FRAME 532 192786 7.. ...[...]

  • Page 20

    20 PA R T S 4 5 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 39 26 25 29 30 38 28 24 1 2 3 6 10 12 14 15 23 THIS SIDE TOWARD BEARING 33 34 35 36 31 44 32 37 44 43 46 40 47 48 50 51 52 53 51 42 45 46 27 49 48 41 45 40 47 44 55 11 59 60 56 11 40 56 11 60 12 TORQUE TO 30 LBS 59 36 37 36 37 50" Deck 60" Deck 57 58[...]

  • Page 21

    21 PA R T S ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 539 101977 1.. .... 1 .... TRACTION SPRING 539 976952 2.. .... 1 .... SCREW 10-24 x .625 RD 539 10441 1 3.. .... 1 .... KNOB W/STUD 539 104763 4.. .... 1 .... RET AINER 5 / 16 “U” TYPE 539 105785 5.. .... 1 .... DECAL, W ARNING 539 106741 6.. .... 1 .... DECAL, SEVERI[...]

  • Page 22

    22 PA R T S 1 3 4 5 6 7 8 9 10 11 12 13 15 16 17 21 22 23 24 18 19 20 12 14 12 7 14 13 15 15 19 20 14 18 6 14 25 26 27 29 30 31 32 33 34 28 34 12 35 28 28 6 2 14[...]

  • Page 23

    23 PA R T S ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 539 132056 1.. .... 1 .... SHIELD, BEL T , 44" 539 132063 2.. .... 1 .... SHIELD, BEL T , 50" 539 132070 3.. .... 1 .... SHIELD, BEL T , 60" 539 132205 4.. .... 1 .... PULLEY SP ACER 539 132071 5.. .... 1 .... PULLEY , 44" 539 132072 ... 1 .... PULLEY [...]

  • Page 24

    24 PA R T S WEIGHT KIT 44" 1 2 3 4 5[...]

  • Page 25

    25 PA R T S ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 539 1 1 1587 1.. .... 1 .... CAST WEIGHT 539 1 14898 2.. .... 2 .... WEIGHT BRACKET 539 976979 3.. .... 8 .... NUT 3 / 8 -16, NYLOC 539 106492 4.. .... 4 .... HCS 3 / 8 -16 x 2¾ 539 991 126 5.. .... 4 .... HCS 3 / 8 -16 x 3¾[...]

  • Page 26

    26 PA R T S WEIGHT KIT 50" 1 4 3 2 5[...]

  • Page 27

    27 PA R T S ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 539 1 13232 1.. .... 3 .... WEIGHT PLA TE 539 1 14898 2.. .... 2 .... WEIGHT BRACKET 539 976979 3.. .... 8 .... NUT 3 / 8 -16 HEX NYLOC 539 102612 4.. .... 4 .... HCS 3 / 8 -16 x 2¾ GR 5 539 976949 5.. .... 4 .... HCS 3 / 8 -16 x 1¾ GR 5[...]

  • Page 28

    539 132264 R1 12/19/07[...]