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Dixon 539130212 manual

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Table of contents for the manual

  • Page 1

    Operators Manual 539 13021 1 - DCKC 539 130212 - DCRC Models: Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 539 130679 REV IR (02/06/07) Part s Manual Collection System[...]

  • Page 2

    4 W ARNING: Engine exhaust, some of its constituent s, and certain vehicle component s con- t ain or emit chemicals known to the St ate of California to cause cancer and birth defects or other reproductive harm. INDEX Operators Guide General Information ................................................................. 5 Safety Procedures ..........[...]

  • Page 3

    5 SAFETY RULES Safety Procedures 1 - T raining: • Read the Operator ’s manual. If the operator(s) or mechanic(s) can not read English it is the owner ’s responsibility to explain this material to them. • Become familiar with the safe operation of the equipment, operator ’s controls, and safety signs. • All operators and mechanics should[...]

  • Page 4

    6 SAFETY RULES 3 - Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes. Operate up and down slopes only . Do not operate on steep slopes. • [...]

  • Page 5

    7 ASSEMBL Y Assembly Instructions T ools Required: Ratchet T orque Wrench 1/2" W rench 1/2" Socket 9/16" W rench 9/16" Socket (2) 3/4" Wrench 3/4" Socket Flat Screw Driver (2) 1” Wrench - open end RAM/RAM MAG 1. Remove clamshell from crate. 2. Remove two 5/16 x 3/4 carriage bolts from the lower flange of the rear gua[...]

  • Page 6

    8 ASSEMBL Y 10. Lift Clamshell assembly onto (539 1 14781) Mount Bracket, Lower . Position tubes on bottom of clamshell on out side of the tubes on (539 1 14781) Mount Bracket, Lower . 1 1 . Secure with (539 1 19372) Hinge Pin and (539 1 15501) Cotter Pin. 12. Hook both (539 1 14783) Linkage, Support into (539 1 14786) Plate, Support, Linkage and s[...]

  • Page 7

    9 ASSEMBL Y FIGURE 3 KODIAK 1. Remove clamshell from crate. 2. Remove two 5/16 x 3/4 carriage bolts from the lower flange of the rear guard on the mower . 3. Place (539 1 14815) Mount Bracket, Lower in place and secure using four (539 1 1 1785) 3/8 x 3/4 carriage bolts, four (539 976979) 3/ 8 nyloc hex nut and two (539 107271) 5/16 x 1 carriage bol[...]

  • Page 8

    10 ASSEMBL Y 5. Attach two (539 1 14812) Linkage, Support to the clamshell assembly as shown in Fig- ure 6. 6. Secure with two (539 100476) 5/8 hex jam nut and two (539 1 15591) 5/8 nyloc hex nut as shown. Do not tighten nuts. 7. Lift Clamshell assembly onto (539 1 14815) Mount Bracket, Lower . Position tubes on bottom of clamshell on out side of t[...]

  • Page 9

    11 ASSEMBL Y FRONT WEIGHTS - RAM 1. Bolt cast weight and two weight brackets to- gether using four bolts (539 106492, 3/8 x 2 3/4”) and four nuts (539 976979, 3/8” nyloc). 2. Slide both weight brackets over the front tube on the frame. Be sure to position in the cen- ter of the frame. 3. Secure with four bolts (539 991 126, 3/8 x 3 3/4”) and [...]

  • Page 10

    12 ASSEMBL Y FRONT WEIGHTS - KODIAK CAST COUNTERWEIGHT WEIGHT BAR HOLD DOWN FRONT WEIGHT BAR 1. Remove mower foot plate and floor pan. 2. Align weight bar to the front of the frame. See diagram. 3. Secure weight bar to mower frame with four 5/16-18 x 1 1/4” hex bolts from kit, reuse the four 5-16” washers and four 5/16” nyloc nuts that were r[...]

  • Page 11

    13 OPERA TION Operating the Collection System 1. NEVER USE THE COLLECTION SYSTEM WITHOUT THE BLOWER ASSEMBL Y AND HOSES SECUREL Y A TT ACHED. 2 . Make sure hoses are connected at both ends. Inspect hoses prior to each use. 3. Do not use the unit on slopes greater than 10 degrees. 4 . The mower must be running in order to vacuum debris through the m[...]

  • Page 12

    14 SER VICE AND MAINTENANCE Prevent ative Maintenance Schedule Item Before Every Every Every Each Use 5 Hours 25 Hours 50 Hours Inspect/Clean Poly Mesh X X Check/T ighten Nuts & Bolt s X Check/T ighten Hoses X T urn Hose End to End X Rotate Hose X Clean Machine X W ARNING The collection system must be completely empty or removed while driving f[...]

  • Page 13

    15 SER VICE AND MAINTENANCE Caring For Hoses 1. Inspect hoses before each use. If hoses have excessive wear , tears, or punctures, replace immediately . 2. T o prolong the life of the hose, periodically ro- tate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual. 3. Avoid twist s and sharp turns in the hoses, a[...]

  • Page 14

    16 SERVICE AND MAINTENANCE PROBLEM POSSIBLE CAUSE CORRECTION Loss of V acuum. 1. Hose or hood inlet clogged. 1. Remove hose and clean inlet. 2. Container full. 2. Inspect and empty . 3. Poly mesh plugged. 3. Clean poly mesh. Unusual vibration 1. Solid object jammed in unit. 1. Check and remove any or noise. obstruction. 2. Loose or missing bolts on[...]

  • Page 15

    17 P ARTS ILLUSTRA TIONS[...]

  • Page 16

    18 CLAMSHELL ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 REF . REF . 3[...]

  • Page 17

    19 CLAMSHELL ASSEMBL Y 1 .. 539 990629 ... 2 ... HCS 3/8-16 X 2 1/4, GR5 2 .. 539 200282 ... 2 ... NUT , 3/8-16, HAM, NYLOC 3 .. 539 990122 ... 3 ... WASHER, 3/8, SAE 4 ... 539 1 15972 ... 2 ... BUSHING 5 .. 539 990717 ... 1 ... NUT , 5/16-18, NYLOC 6 ... 539 1 19414 ... 1 ... BUSHING , PLASTIC 7 ... 539 1 17244 ... 1 ... ROD END 8 ... 539 1 15609 [...]

  • Page 18

    20 CLAMSHELL REAR ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 10 10 18 10 12[...]

  • Page 19

    21 CLAMSHELL REAR ASSEMBL Y 1 ... 539 1 17967 ... 1 ... REAR FRAME 2 ... 539 1 19396 ... 2 ... STRAP 3 ... 539 1 19367 ... 1 ... HOOK LA TCH 4 ... 539 1 19377 ... 1 ... CLAMSHELL BACK 5 ... 539 1 19458 ... 1 ... STRAP 6 ... 539 1 17543 ... 1 ... CHAMSHELL VENT 7 ... 539 1 15677 ... 2 ... CLIP NUT , 5/16-18 8 ... 539 1 19412 ... 1 ... VENT SCHREEN 9[...]

  • Page 20

    22 CLAMSHELL FRONT ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 21 25 26 27 28 24 25 20 15 19 18 23 18 23 18 18 23 16[...]

  • Page 21

    23 CLAMSHELL FRONT ASSEMBL Y 1 ... 539 1 19410 ... 1 ... FRONT FRAME 2 ... 539 1 19409 ... 2 ... STRAP 3 ... 539 1 19368 ... 2 ... STRAP 4 ... 539 1 17986 ... 1 ... LIFT SHAFT 5 ... 539 1 19376 ... 1 ... CLAMSHELL, FRONT 6 ... 539 1 15596 ... 2 ... CLEVIS PIN, 5/16 7 ... 539 1 15489 ... 2 ... RET AINING RING 8 ... 539 1 19433 ... 1 ... DEFLECTOR 9 [...]

  • Page 22

    24 CLAMSHELL LINKAGE - RAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 10[...]

  • Page 23

    25 CLAMSHELL LINKAGE - RAM 1 ... 539 1 16443 ... 1 ... BAR SLEEVE 2 ... 539 1 19372 ... 1 ... HINGE PIN 3 ... 539 1 14781 ... 1 ... BRACKET , MOUNT , LOWER 4 ... 539 1 14783 ... 2 ... LINKAGE, SUPPORT 5 ... 539 1 15501 ... 3 ... HAIR PIN COTTER, 1/8 DIA. X 1 3/4 6 ... 539 1 14786 ... 1 ... BRACKET , SUPPORT , LINKAGE 7 ... 539 1 14824 ... 1 ... LIN[...]

  • Page 24

    26 CLAMSHELL LINKAGE - KODIAK 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 11 6 3 10[...]

  • Page 25

    27 CLAMSHELL LINKAGE - KODIAK 1 ... 539 1 16443 ... 1 ... BAR SLEEVE 2 ... 539 1 19372 ... 1 ... HINGE PIN 3 ... 539 1 15501 ... 3 ... HAIR PIN COTTER, 1/8 DIA. X 1 3/4 4 ... 539 1 14816 ... 1 ... LINKAGE, LA TCH 5 .. 539 990188 ... 1 ... W ASHER, 5/16, SAE 6 .. 539 990717 ... 3 ... NUT , 5/16-18, NYLOC 7 ... 539 1 10340 ... 1 ... NUT , 5/8-1 1C, N[...]

  • Page 26

    WEIGHT KIT - RAM 1 ... 539 1 1 1587 ... 1 ... CAST WEIGHT 2 ... 539 1 14898 ... 2 ... BRACKET , WEIGHT 3 .. 539 106492 ... 4 ... HCS, 3/8-16 X 2 3/4, GR5 4 ... 539 991 126 ... 4 ... HCS, 3/8-16 X 3 3/4, GR5 5 .. 539 976979 ... 8 ... NUT , 3/8-16, NYLOC ITEM P ART NO. QTY . DESCRIPTION 1 2 3 4 5 5 4[...]

  • Page 27

    WEIGHT KIT - KODIAK 1 ... 539 1 1 1313 ... 1 ... HOLD DOWN, WEIGHT BAR 2 .. 539 102049 ... 2 ... CLEVIS PIN 3 .. 539 108096 ... 2 ... SPRING RET AINER 4 ... 539 1 14858 ... 1 ... WEIGHT BAR 5 .. 539 990627 ... 4 ... HCS, 5/16-18 X 1 1/4, GR5 6 .. 539 977778 ... 1 ... ABRASIVE P AD 7 .. 539 102587 ... 3 ... GROMMET , BUMPER 8 .. 539 000019 ... 3 ...[...]