Dixon ZTR 34, ZTR 44, ZTR 34 manual

BLACK BEAR ™ ZTR ® Safety Instructions and Operator’s Manual Models ZTR ® 34/968999564 ZTR ® 44/968999565 ZTR ® 34/968999566 BLACK BEAR ™ ZTR ®[...]

2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the m[...]

3 TABLE OF CONTENTS BLACK BEAR™ Part Number 539 118101R1 SAFETY AND WARNINGS ............................................................ 4-15 GENERAL OPERATION ................................................... 6-7 MOWING ON A SLOPE .................................................... 8-9 FIRE HAZARDS ...........................................[...]

SAFETY 4 Blade Contact Tip Over Run Over Back Over RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries.[...]

SAFETY 5 Safety Alert Symbol DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION (highlighted in yellow) indicates a po[...]

WARNING 6 GENERAL OPERATION Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear[...]

WARNING 7 WARNING ! Failure to observe the following instructions could result in serious injury or death. Turn off blades when not mowing. Injury could occur from contact with moving parts. Under no circumstances should you place hands or feet under the mower deck or in the chute while blades or impeller are still running. To avoid personal injury[...]

WARNING 8 WARNING ! Failure to observe the following instructions could result in serious injury or death. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you feel unsure on any slope, do not mow it! DO Mow across the slope [...]

WARNING 9 SLOPE OPERATION (continued) DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embankments. Unstable ground may cause loss of control. Do not mow on wet grass. Reduced traction could cause sliding. Do not tr[...]

WARNING 10 FIRE HAZARDS Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose. Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running. Do not smoke while refueling or operating the mower. T[...]

WARNING 11 FIRE HAZARDS (continued) To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparking an[...]

WARNING 12 CHILDREN, BYSTANDERS AND PETS Tragic accidents can occur if the operator is not alert to the presence of children, bystanders and pets. Children are attracted to lawn mowers and the mowing activity. NEVER assume children, bystanders and pets will stay where they were last seen. Be alert to avoid accidents. Keep bystanders and pets out of[...]

WARNING 13 SERVICE Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Stop and inspect the equipment if you strike an object. Repair, if necessary, before re[...]

14 DIXON® ZTR® PRO SERIES COMMERCIAL/RESIDENTIAL W ARRANTY POLICY Black Bear™, Kodiak™, Grizzly™ & SilverTip™ Mowers DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MA TERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW . THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REP AIR OF P ARTS INCLUDING LABOR COSTS. THIS WARRAN[...]

SPECIFICATIONS 15 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. BLACK BEAR™ 34 Model 968999564 11 gauge rectangular tube Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura TM water-repellent fabric. Seat is adj[...]

SPECIFICATIONS 16 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. BLACK BEAR™ 34 Model 968999566 11 gauge rectangular tube Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura TM water-repellent fabric. Seat is adj[...]

SPECIFICATIONS 17 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. BLACK BEAR™ 44 Model 968999565 11 gauge rectangular tube Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura TM water-repellent fabric. Seat is adj[...]

18 SEAT ADJUSTMENT INSTRUCTIONS 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. — Fig. 1 — Seat Slide Adjuster[...]

CONTROLS 19 CONTROL LEVERS For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS • From neutral position, gently pull control levers toward you. TURNING • Turning is c[...]

CONTROLS 20 — Fig. 3 — PARK BRAKE The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the park brake is engaged while the control levers are in the drive position. TO SET PARK BRAKE The hand-operated park brake is located on the operator’s le[...]

CONTROLS 21 MOWER DECK CUT HEIGHT LIFT LEVER • Located to the right and front of the operator. • Controls the cutting height. • 17 positions of adjustment • Depress trigger and move lever forward to lower deck. • Pull lever back to raise deck. • Set desired cut height with pin. • Use foot pedal to assist with raising and lowering deck[...]

CONTROLS 22 BLADE DRIVE • Located on the control panel, on operator’s right. • To engage the mower blade, pull up on the switch. • To disengage mower blade, push down. CIRCUIT BREAKER • Located on the control panel to the operator’s right. • Protection of the electrical system is by (1) 15 amp circuit breaker. • If circuit breaker t[...]

OPERATION INSTRUCTIONS 23 The safe and successful operation of the SpeedZTR will depend on the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone who does not have complete knowledge of all controls and their functions to operate the mower. NEVER dismo[...]

OPERATION INSTRUCTIONS 24 STARTING INSTRUCTIONS 1. Park brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm. NOTE: Engine may require partial choke setting to start even if the engine has been operated for a period of time. 3. Insert ignitio[...]

OPERATION INSTRUCTIONS 25 TESTING OF SAFETY INTERLOCK SYSTEMS The following tests should be performed at the start of each mowing day. PARK BRAKE SWITCH TEST 1. Swing control levers to outward position. 2. Disengage blade drive. 3. Put park brake in OFF position. 4. Turn ignition switch to START. Engine should not turn over or attempt to start. CON[...]

OPERATION INSTRUCTIONS 26 TESTING OF SAFETY INTERLOCK SYSTEMS The following tests should be performed at the start of each mowing day. BLADE DRIVE SWITCH TEST 1. Put park brake in ON position. 2. Swing control levers to outward position. 3. Engage blade drive. 4. Turn ignition switch to START. Engine should not turn over or attempt to start. SEAT S[...]

OPERATION INSTRUCTIONS 27 MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. In order to achieve the best [...]

OPERATION INSTRUCTIONS 28 MOWING WITH A MULCHING ATTACHMENT (continued) 7. Keep the underside of the mower deck clean. Remove all grass and dirt buildup from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, place your hands or feet under the mower deck or in the chute while blades or impeller are [...]

OPERATION INSTRUCTIONS 29 MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2. Set engine speed control to the wide open or full setting.[...]

OPERATION INSTRUCTIONS 30 MOWING WITH A GRASS CATCHER ATTACHMENT (continued) WARNING ! Failure to observe the following instructions could result in serious injury or death. 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) need[...]

OPERATION INSTRUCTIONS 31 SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide on Page 47-48. 1. Set engine speed control to the wide open or full setting. 2. Do not attempt to [...]

OPERATION INSTRUCTIONS 32 GRASS HEIGHT AND CUTTING SUGGESTIONS Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. Keep the underside of the mo[...]

OPERATION INSTRUCTIONS 33 TOWING TRAILERS AND OTHER ATTACHMENTS Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds (113 kg) or less with this mower. To Free Wheel Machine (Unlock Transmission) Always turn off engine before engaging or disengaging the hydro r[...]

CARE AND MAINTENANCE 34 Before performing any maintenance, turn off engine, allow to cool and remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE •Adjust traction drive idler ...............................[...]

CARE AND MAINTENANCE 35 — Fig. 9 — Spindle Assembly Mower Blade Blade Bolt P/N 539 117839 Blade Washer P/N 539 117838 CUTTER BLADE MAINTENANCE Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade bol[...]

CARE AND MAINTENANCE 36 ENGINE For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer included in your Zero Turn Radius mower information packet. BATTERY This is a maintenance-free battery and the fluid level cannot be checked. Charge battery if required. O[...]

CARE AND MAINTENANCE 37 BELTS Check belts every 50 hours. Replace any belts showing signs of wear or cracking. BELT TENSION Engine to Mower Deck Belt: 34" P/N 539 117811 44" P/N 539 118156 Manual adjustment. Turn nut on deck eyebolt to adjust belt tension. NOTE: Belt deflection or movement should be approximately ¼"(6mm) when measur[...]

CARE AND MAINTENANCE 38 TIRES Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires 13 x 5 - 6 16-21 PSI (110-145 kPa) Rear tires 23 x 8.5 - 12 8-14 PSI (55-97 kPa) Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION[...]

CARE AND MAINTENANCE 39 Hex Head Valve Stem CHANGING THE ENGINE OIL 1. The “Dapco” oil drain valve is located on either side of the engine crankcase (depending on the type of engine installed on your ZTR). 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve stem counter-clockwise with a 10mm wrench or sock[...]

CARE AND MAINTENANCE 40 HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE Dirt or water in oil can ruin the hydrostatic transmissions. SERVICE INTERVALS • Initial filter service - 100 hours • Every 500 hours or once a year thereafter. RECOMMENDED Oil All temperatures - 15W-50 Synthetic Hydrostatic Oil ~or if not available~ Normal Operating Temper[...]

CARE AND MAINTENANCE 41 HYDROSTAT OIL MAINTENANCE PROCEDURE Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage. Clean the oil reservoir cap and the area around it prior to removal. Check the oil level. Oil should be approximately ¼” below top of oil tank baffle. Replenish as needed with 15W-50 Synthetic H[...]

CARE AND MAINTENANCE 42 NEUTRAL ADJUSTMENT 1. Lift seat. 2. Block up the unit so that the drive wheels are off the ground. Remove rear tires. 3. Loosen jam nuts on both ends of the control rod coupler. NOTE: The rear jam nuts are left hand threads. 4. With steering control arms in the outward (neutral) position, start the engine and run at fast idl[...]

CARE AND MAINTENANCE 43 MOWER DECK LEVELING PROCEDURE There are four(4) slots that will control the attitude or pitch of the mower deck. The deck should be level or pitched slightly higher in rear. 1. Place the mower on a smooth level surface with front casters positioned towards deck. Check tire pressures to insure the mower has a correct stance. [...]

CARE AND MAINTENANCE 44 MOWER DECK LEVELING PROCEDURE (continued) 4. Turn both outer blades to align with the deck in front-to- rear manner. Reposition rear mounting bolts up or down until rear of mower deck is positioned level to 1 / 8 " higher in the rear than the side-to-side measurement. 5. Confirm measurements once again. Blade tips shoul[...]

CARE AND MAINTENANCE 45 MOWER DECK REMOVAL 1. Remove mower deck drive belt from clutch. To relieve belt tension, loosen nut on tensioner eyebolt. 2. Move deck into lowest cut position and support deck with blocks. 3. Remove nut from each of the four hanger bolts (suspended from chains). Remove hanger bolts from deck slots. 4. Remove hardware attach[...]

CARE AND MAINTENANCE 46 ELECTRICAL SYSTEMS Keep all connections clean and tight. CLEANING THE MOWER Wash mower periodically. Clean above and below deck. High pressure washing and alkaline based soaps can cause damage to bearings and other parts of the mower. After washing your mower, start the engine and engage the mower deck for a few minutes to d[...]

47 TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged - - - - - - - - - - - - - - - - - - - - disengage blades Park brake not on - - - - - - - - - - - - - - - - - - - - - - - - engage park brake Dead battery - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid - - - - - - - - - - - - - - - - - - - - - - - -[...]

48 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping - - - - - - - - - - - - - - - - replace drive belt Transmission oil low - - - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission - - - - - - - - - - - - - - - - - - - - - - consult dealer Transmission bypass may be engaged - [...]

49 STANDARD SERVICE PARTS LIST BLADES AND BELTS 34" Deck Blade * Hi-Lift Fusion P/N 539 118039 Standard Lift Fusion P/N 539 117766 Gator Fusion P/N 539 117767 Transmission Belt P/N 539 118012 Deck Belt P/N 539 117811 44" Deck Blade * Hi Lift Fusion P/N 539 117843 Standard Lift Fusion P/N 539 117842 Gator Fusion P/N 539 117841 Transmission[...]

Dixon ~401 North Commerce Street~Beatrice, NE~68310 ~402-223-1000~Fax 402-223-1053 OWNER’S INFORMATION Date of Purchase ________________________________ Mower Model Number _____________________________ Mower Serial Number _____________________________ Purchased From ________________________________ ________________________________ _______________[...]

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Dixon and ZTR® are registered trademarks of Dixon DIXON 401 Commerce Street Beatrice, NE 68310 SpeedZTR Black Bear Part No. 539-118101R1 WARNING ! The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.[...]