Dixon ZTR 4424 manual

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IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manu al carefully, and become completely familiar with the controls. The information in this opera[...]

INDEX SAFETY.................................................................... WARRANTY POLICY............................................... SPECIFICATIONS........................................... ........ SEAT ADJUSTMENT............................................... CONTROLS............................................................. OPERAT[...]

RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... SAFETY BLADE CONTACT RUN - OVER TIP - OVER RUN - OVER Page 1[...]

SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to th e potential for injury. Follo w recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if no[...]

This cuttin g mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in • serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the - manual and oi l the mower before starting. • Only allow responsible adults, who are famil[...]

SLOPE OPERATION: Slopes are a major factor rela ted to loss - of - control and tip - o ver accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you - feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as roc[...]

CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Chil dren are attracted to lawn mo wers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents . .’ • Keep children out of the mowing area and under the watchful care of another responsible adul[...]

SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remo ve gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where[...]

DIXON PROTE CTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1,1990. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. D IXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSH[...]

SPECIFICATIONS Hand welded 11 gauge structural tubing. All body parts are made of rotationa l molded, high density polyethylene. Front body contains access panel for battery service. Seat lifts forward or backward for a variety of service points in the transmission area. 13 GA stamped steel construction. (3) blades combine for a 42" cut width.[...]

SPECIFICATIONS Models ZTR 4423 & ZTR 4424 The monocoque design chassis of the Models ZTR 4423 and ZTR 4424 incorporate CNC Laser and CMC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. All body parts are made of rotational molded, high density polyethylene. Front body contains access panel f[...]

SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4421, ZTR 4423 & ZTR 4424 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Model ZTR 4421 - Loosen two front seat adjustment knobs. P/N 3978 and slide seat forward or b ackward to desired position. Re - lighten seat adjustment knobs, P/N 3978. Models[...]

CONTROLS Page 11[...]

CONTROLS Page 12[...]

CONTROLS The Dixon ZTR has a unique tra nsaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". To avoid "over - controlling" the mower, use a light touch on the drive lever s. Slight movements using fingert[...]

TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of th[...]

CONTROLS: BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on an d off". MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of operator. Controls the cutting height. Eight [...]

OPERATION INSTRUCTIONS The safe and successful operation of the 4000 Series Models will depend upon the operator having the correct knowledge of all co ntrols used on the mower and m aking good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete k nowledge of all controls and their functions. During in[...]

OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine s hould not turn over or attempt to start w hen the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: (Electric Clutch or Manual Drive) a. With either electric blade drive switch turned on, or manual lever turned forward, parking brake[...]

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Move throttle control to "Choke" position if engine is cold , full throttle if warm. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will ret urn to "Run" position. 3. Move throttle from "Choke" to desired spee[...]

OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or con ditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the bes[...]

OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a gra ss catering attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is W et . Wet grass will clog both the underside of t[...]

OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. A dditional information can be found in the troubleshooting guide on Page 28. Be sure that deflector is properly installed on the discharge chute. 1. Set engine spee[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS This portion of the 400 0 Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZT R dealer who is familiar wi[...]

CARE AND MAI NTENANCE - 40 00 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. Tighten blade nut securely. Refer to diagram. Wear heavy, thick gloves when holding onto cutter blade, avoid the sha[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS BELT TENSION: ENGINE TO MOWER DECK BELT: P/N6111 No adjustment required. ' - . Correct belt tension i s maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch and actual opera[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mo[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS FUEL SHUT OFF VALVE: Model ZTR 4421 (only) (The fuel shut off valve is not required on Models ZTR 4423 and ZTR 4424.) The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION: CHASSIS: LO[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: MODELS ZTR 4421, ZTR 4423 & ZTR 4424 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short p[...]

CARE AND MAINTENANCE - MODEL ZTR 4421 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Front and rear tires[...]

CARE AND MAINTENANCE - MODELS ZTR 4423 & ZTR 4424 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Fron[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS Correct tire pressure is important for correct operation of mower. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. The serial number is located on frame at rear of engine, it will begin with DM. Refer to Warranty Registration Form (P/N 8288). See yo[...]

STANDARD SERVICE PARTS LIST MODEL ZTR 4421 BLADES: Standard: P/N 6236 Hi - Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 6111 Serpentine Belt: P/N 6109 Engine To Transmissio n: P/N 1684 MODELS ZTR 4423 & 4424 BLADES: Standard: P/N 6236 Hi - Lift: P/N 8688 — BELTS: Engine To Mower Deck: P/N 7725 Serpentine Belt: P7N 6109 Engine To Transmissi[...]

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground spee d are some of the variables that interact creating differences in cut quality. Examination of one 0r more of the above will generally produce a quality cut. The[...]

TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES REMEDY Mower pulls to one Drive adjustment Consult your dealer for repair side or the other Poor driving Operation of mower Review operators section performance of owners manual Page 33[...]

TROUBLESHOOTING ELECTRICAL SYSTEM: Circuit breaker engaged Push button to reset Consult your dealer for repair Tighten or replace as required Poor connections on battery Battery water low Wrong battery installed in mower Engine electrical sy stem Have electrical system checked by not functioning correctly your dealer Engine being operated Increase [...]

OWNER INFORMATION DATE PURCHASED ______________ MOWER MODEL NUMBER ________ PURCHASED FROM _______________________________________ Name ______________________________________ Address MOWER SERIAL NUMBER __ DM - ____________________________________ DATE OIL CHANGED: DATE ENGINE TUNED: ______________________________ _____________________________ ____[...]

WARNING: The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. © Dixon and ZTR are regist ered trademarks of Dixon Industries, Inc. Dixon Industries, Inc. Part No. 8950 A BL OUNT International, Inc. Company P. O. Box 1569 Coffeyville, KS 67337 - 0945 316 [...]