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Dixon ZTR 4426 manual

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Table of contents for the manual

  • Page 1

    4000 SERIES 1999 Operator's Manual[...]

  • Page 2

    The Dixon ® ZTR ® Mower is both easy and fun to oper ate. However , any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before y ou start to use the mower: read the operator's manual car efully , and become completely familiar with the controls. The information in this oper ator's manual appl[...]

  • Page 3

    Page 3 INDEX SAFETY ................................................................. Pages 2 - 7 WARRANTY POLICY ............................................ Page 8 SPECIFICATIONS ................................................. Page 9 SEAT ADJUSTMENT ............................................ Page 10 CONTROLS ..................................[...]

  • Page 4

    Page 4 RIDING L A WNMOWERS, IF IMPROPERL Y OPERA TED, CAN CAUSE SERIOUS INJURY OR DEA TH The most common causes of injury to the operator or bystander ... ...read and understand this manual to prevent injuries. SAFETY SAFETY SAFETY SAFETY SAFETY BLADE CONTACT RUN-OVER BACK-OVER TIP-OVER[...]

  • Page 5

    Page 5 SAFETY SY SAFETY SY SAFETY SY SAFETY SY SAFETY SY M M M M M BOLS BOLS BOLS BOLS BOLS Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. SAFETY SAFETY SAFETY SAFETY SAFETY Safety Alert Symbol When you see this symbol, BE ALER[...]

  • Page 6

    Page 6 GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the [...]

  • Page 7

    Page 7 DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Use extra care with grass catchers or other attachments. These can change the stability of the mower. Keep all[...]

  • Page 8

    Page 8 T ragic ac cidents can occur if the operator is not alert to the presence of children. Children are attr acted to lawn mowers and the mowing activit y . NEVER assume children will stay where they wer e last seen. Be alert to avoid ac cidents. • Keep children out of the mowing area and under the watchful care of another responsible adult. ?[...]

  • Page 9

    Page 9 SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building[...]

  • Page 10

    Page 10 WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: 1. Warranty applie[...]

  • Page 11

    Page 11 SPECIFICATIONS Models ZTR 4423 & ZTR 4426 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECK: 13 GA stamped steel construction. (3) blades combine for [...]

  • Page 12

    Page 12 1 . Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205. DO NOT oper ate mower without seat adjustments properly tightened. 4 Raise and push seat assembly and upper body rearward to c[...]

  • Page 13

    Page 13 CONTROLS[...]

  • Page 14

    Page 14 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. TRANSMISSION DRIVE SYSTEM: Allows the mower to turn on its own axis "Zero Turning Radius" Each lever controls one side of the mower. NOTE: The pressure required to operate the[...]

  • Page 15

    Page 15 CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lev[...]

  • Page 16

    Page 16 CONTROLS MOWER DECK CUT HEIGHT LIFT LEVER: Located to the left of operator. Controls the cutting height. Seven positions of adjustment. Move lever in and forward to lower. Move lever in and back to raise. NOTE: Always use high for transport. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit br[...]

  • Page 17

    Page 17 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "le[...]

  • Page 18

    Page 18 OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a ) Place Parking Brake in OFF position b) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a ) Place Parking Brake in ON position b) Engage blade drive switch c) Turn ignition switch to START Engine should not turn over or attempt to st[...]

  • Page 19

    Page 19 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" po[...]

  • Page 20

    Page 20 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve [...]

  • Page 21

    Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT : In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Some applications may require installation of an optional weight box on the front of the mower to offset cut grass weight. 2. Set engine speed [...]

  • Page 22

    Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Gras[...]

  • Page 23

    Page 23 ENGINE: For engine operating and maintenance information, refer to the engine operating and maintenance instructions furnished by the engine manufacturer, supplied with each mower. BATTERY: Check the fluid in the battery at frequent intervals. Keep fluid level above the plates in each cell, using distilled water. OFF-SEASON BATTERY STORAGE:[...]

  • Page 24

    Page 24 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION CARE AND MAINTENANCE W ear heavy , thick glov es when holding onto cutter bl[...]

  • Page 25

    Page 25 CARE AND MAINTENANCE BELT TENSION TRANSAXLE DRIVE BELT: P/N 7650 No adjustment required. ENGINE TO MOWER DECK BELT: P/N 7725 No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electric[...]

  • Page 26

    Page 26 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1 . Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3. Measure from the floor surface up to the b[...]

  • Page 27

    Page 27 DECK REMOVAL: 1 . Place cut height lever in lowest cut position. 2 . Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3 . Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck plates. Slide shaft fr[...]

  • Page 28

    Page 28 CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1 . The "snap lock" oil drain valve is located on the left side of the engine crankcase on the Briggs & Stratton, and the right side of the Kohler. 2. Place a suitable container under the drain valve. The fi[...]

  • Page 29

    Page 29 1. Push the valve body in and twist into the detent notch. 2. Clean any spilled oil from engine and chassis. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. PLEASE DISPOSE OF USED OILS A T PROPER COLLECTION CENTERS. PROTECT YOUR ENVIRONMENT CARE AND MAINTENANCE CHASSIS: Number of [...]

  • Page 30

    Page 30 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Front and rear tires must be inflated to proper sp[...]

  • Page 31

    Page 31 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11 X 4.00 X 5 16-21 lbs. PSI Rear Tires 18 X 9.50 X 8 8-14 lbs. PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clea[...]

  • Page 32

    Page 32 STANDARD SERVICE PARTS LIST BLADES: Lo-Lift: P/N 6236 Standard Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 7725 Serpentine Belt: P/N 6109 Engine To Transmission: P/N 2497 BRIGGS & STRATTON FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operators Manual for correct service intervals for engine oil changes and ai[...]

  • Page 33

    Page 33 SITUATION CAUSES REMEDY Poor cut quality Ground speed too fast Reduce mowing speed Poor cut quality Incorrect engine to Install correct belt P/N 7725 mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as required Poor cut quality Un-level mower deck Refer[...]

  • Page 34

    Page 34 SITUATION CAUSES REMEDY Mower pulls to one Drive adjustment Consult your dealer for repair side or the other Poor driving Operation of mower Review operators section performance of owners manual DRIVE SYSTEM: TROUBLESHOOTING[...]

  • Page 35

    Page 35 ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not Circuit breaker Push button to reset turn engine over disengaged Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low Wrong battery installed in mo[...]

  • Page 36

    Page 36 NOTES[...]

  • Page 37

    Page 37 NOTES[...]

  • Page 38

    DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM OWNER INFORMATION DATE OIL CHANGED: DATE ENGINE TUNED: DM- Address Name DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117[...]

  • Page 39

    Dixon ® and ZTR ® are registered trademarks of Dixon Industries, Inc. 4000Series Part No. 8950-0598 DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive [...]