Dixon ZTR 52 - 27 KOH, 60 - 27 KOH, 60 - 30 KOH, 72 - 27 KOH manual

BLACK BEAR ™ ZTR ® Operator’s Manual GRIZZLY SERIES ™ ZTR ® GRIZZLY 52, 27 KOH/968999588 GRIZZLY 60, 27 KOH/968999590 GRIZZLY 60, 30 KOH/968999591 GRIZZLY 72, 27 KOH/968999592 Please read the operator’s manual carefully and make sure you understand the instructions before using the unit. English[...]

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3 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the m[...]

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5 TABLE OF CONTENTS GRIZZLY SERIES™ Part Number 539 114590R1 GENERAL OPERATION .................................................................. 8-9 SLOPE OPERATION ................................................................... 10-11 ROLL OVER PROTECTION SYSTEM (ROPS) .......................... 12-13 FIRE HAZARDS ...........................[...]

SAFETY 6 Blade Contact Tip Over Run Over Back Over RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. ![...]

SAFETY 7 Safety Alert Symbol DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION (highlighted in yellow) indicates a po[...]

WARNING 8 GENERAL OPERATION Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., that could be picked up and thrown by the blade. Be sure the area is clear [...]

WARNING 9 WARNING ! Failure to observe the following instructions could result in serious injury or death. To avoid personal injury from accidental clutch engagement, stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. S[...]

WARNING 10 WARNING ! Failure to observe the following instructions could result in serious injury or death. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death. All slopes require extra caution. If you feel unsure on any slope, do not mow it! DO Mow up and down the[...]

WARNING 11 SLOPE OPERATION (continued) DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip- over. Do not mow near drop-offs, ditches, or embankments. Unstable ground may cause loss of control. Do not mow on wet grass. Reduced traction could cause sliding. Do not [...]

WARNING 12 ROLL OVER PROTECTION SYSTEM (ROPS) The ROPS increases the basic weight of the unit by 42 Ibs/19 kg. The ROPS on the US units are standard, on the European unit the ROP is an accessory. The ROP’s capability may be impaired by structural damage if overtumed or alterations are made. Do not make changes to the structure and if any damage o[...]

WARNING 13 ROLL OVER PROTECTION SYSTEM (ROPS) (continued) • Operate the mower smoothly - no jerky turns, starts or stops. • When mower is stopped, set brakes securely and use park brake. • If any part of ROPS is damaged, the entire ROPS must be replaced. • Check all bolts, including seat belt, for correct torque before each use. • Check R[...]

WARNING 14 FIRE HAZARDS Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose. Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running. Do not smoke while refueling or operating the mower. T[...]

WARNING 15 FIRE HAZARDS (continued) To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparking an[...]

WARNING 16 CHILDREN, BYSTANDERS AND PETS Tragic accidents can occur if the operator is not alert to the presence of children, bystanders and pets. Children are attracted to lawn mowers and the mowing activity. NEVER assume children, bystanders and pets will stay where they were last seen. Be alert to avoid accidents. Keep bystanders and pets out of[...]

WARNING 17 SERVICE Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Stop and inspect the equipment if you strike an object. Repair, if necessary, before re[...]

18 DIXON ® ZTR ® PRO SERIES COMMERCIAL / RESIDENTIAL W ARRANTY POLICY Black Bear TM , Kodiak ® , Mountain Kodiak ® , Kodiak ® Diesel, Grizzly™ & SilverTip™ DIXON® W ARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MA TERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW . THE SOLE REMEDY UNDER THIS W ARRANTY IS REPLACEMENT OR REP AIR OF P[...]

SPECIFICATIONS 19 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. GRIZZLY™ 52 Model 968999588 10 gauge sides with 7 gauge cross members Made of 11 gauge fabricated welded construction with external reinforcement ribs. Three blades combine for a 52" (132 cm) cut width. Cut heigh[...]

SPECIFICATIONS 20 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. GRIZZLY™ 60 Model 968999590 10 gauge sides with 7 gauge cross members Made of 11 gauge fabricated welded construction with external reinforcement ribs. Three blades combine for a 60" (152 cm) cut width. Cut heigh[...]

SPECIFICATIONS 21 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. GRIZZLY™ 60 Model 968999591 10 gauge sides with 7 gauge cross members Made of 11 gauge fabricated welded construction with external reinforcement ribs. Three blades combine for a 60" (152 cm) cut width. Cut heigh[...]

SPECIFICATIONS 22 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. GRIZZLY™ 72 Model 968999592 10 gauge sides with 7 gauge cross members Made of 11 gauge fabricated welded construction with external reinforcement ribs. Three blades combine for a 72" (183 cm) cut width. Cut heigh[...]

23 SEAT ADJUSTMENT INSTRUCTIONS 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. Seat Slide Adjuster[...]

CONTROLS 24 CONTROL LEVERS For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS • From neutral position, gently pull control levers toward you. TURNING • Turning is c[...]

CONTROLS 25 PARK BRAKE The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the park brake is engaged while the control levers are in the drive position. TO SET PARK BRAKE The hand-operated park brake is located on the left hand side. •To engage b[...]

CONTROLS 26 BLADE DRIVE • Located on the control panel, on operator’s right. • To engage the mower blade, pull up on the switch. • To disengage mower blade, push down. CHOKE AND THROTTLE CONTROL LEVER • Located on control panel to operator’s right. • Throttle control for engine speed. • Choke for engine starting. • Throttle contro[...]

OPERATION INSTRUCTIONS 27 MOWER DECK CUT HEIGHT LIFT LEVER The lifting lever is used to place the mower deck in the transport position or one of the 18 different cutting heights. The cutting height is set by placing a peg in the hole for the desired cutting height and the peg is then locked on the inside with the supplied pin. 1. To set the deck in[...]

OPERATION INSTRUCTIONS 28 The safe and successful operation of the GRIZZLY will depend on the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone without complete knowledge of all controls and their functions to operate the mower. During initial operati[...]

OPERATION INSTRUCTIONS 29 STARTING INSTRUCTIONS 1. Park brake must be on, control levers in outward position with the operator sitting on the seat, and blade drive disengaged. 2. Position throttle to desired speed setting. If engine is cold, position choke lever in the ON position. NOTE: Engine may require partial choke setting to start even if the[...]

OPERATION INSTRUCTIONS 30 TESTING OF SAFETY INTERLOCK SYSTEMS The following tests should be performed at the start of each mowing day. PARK BRAKE SWITCH TEST 1. Swing control levers to outward position. 2. Disengage blade drive. 3. Put park brake in OFF position. 4. Turn ignition switch to START. Engine should not turn over or attempt to start. CON[...]

OPERATION INSTRUCTIONS 31 TESTING OF SAFETY INTERLOCK SYSTEMS The following tests should be performed at the start of each mowing day. BLADE DRIVE SWITCH TEST 1. Put park brake in ON position. 2. Swing control levers to outward position. 3. Engage blade drive. 4. Turn ignition switch to START. Engine should not turn over or attempt to start. SEAT S[...]

OPERATION INSTRUCTIONS 32 MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. In order to achieve the best [...]

OPERATION INSTRUCTIONS 33 MOWING WITH A MULCHING ATTACHMENT (continued) 7. Keep the underside of the mower deck clean. Remove all grass and dirt buildup from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impelle[...]

OPERATION INSTRUCTIONS 34 MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2. Set engine speed control to the wide open or full setting.[...]

OPERATION INSTRUCTIONS 35 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. 8. Some mowing applications or use of grass catchers may require that an additional weight kit be fitted to the mower to counter [...]

OPERATION INSTRUCTIONS 36 SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting Guide. 1. Set engine speed control to the wide open or full setting. 2. Do not attempt to cut grass when[...]

OPERATION INSTRUCTIONS 37 GRASS HEIGHT AND CUTTING SUGGESTIONS Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. Keep the underside of the mo[...]

OPERATION INSTRUCTIONS 38 TOWING TRAILERS AND OTHER ATTACHMENTS Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds (113 kg) or less with this mower. To Free Wheel Machine (Unlock Transmission) When pushing or pulling the mower, be sure to engage the hydro re[...]

CARE AND MAINTENANCE 39 Before performing any maintenance, turn off engine, allow to cool and remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools MAINTENANCE SCHEDULE • Adjust traction drive idler ...............................[...]

CARE AND MAINTENANCE 40 CAUTION ! Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. CUTTER BLADE MAINTENANCE Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. H[...]

CARE AND MAINTENANCE 41 BELTS Check belts every 100 hours. Replace any belts showing signs of severe cracking or large nicks. Belts are not adjustable, replace if they begin to slip from wear. BELT TENSION Engine to Mower Deck Belt To adjust tension of the mower deck drive belt, turn adjuster nut on threaded eyebolt. Turning nut clockwise will make[...]

CARE AND MAINTENANCE 42 BATTERY This is a maintenance-free battery and the fluid level cannot be checked. Charge battery if required. OFF SEASON BATTERY STORAGE • DO NOT remove battery from mower. • Clean top of battery and terminals with baking soda and water. • Identify each cable so they can be reconnected to the correct terminal. • Disc[...]

CARE AND MAINTENANCE 43 TIRES Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires 15 PSI (103 kPa) Rear tires 15 PSI (103 kPa) Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION CHASSIS: (13) grease zerks LOCATION[...]

CARE AND MAINTENANCE 44 CHANGING THE ENGINE OIL The EZ Drain oil plug is located on the left side of the engine crankcase. 1. Uncap the end of the drain plug and install the oil drain hose. 2. Place a suitable container under the drain hose. 3. To drain, turn the drain plug counter-clockwise to unlatch. Pull the plug outward until it stops. 3. Afte[...]

CARE AND MAINTENANCE 45 HYDROSTATIC TRANSMISSION FLUID AND FILTER SERVICE Dirt or water in fluid can ruin the hydrostatic transmissions. SERVICE INTERVALS 1. Initial filter service - 100 hours 2. Every 300 hours or once a year thereafter. MAINTENANCE PROCEDURE Check the fluid level in hydrostatic transmission fluid reservoir daily. Clean the fluid [...]

CARE AND MAINTENANCE 46 MOWER DECK LEVELING PROCEDURE There are four (4) eyebolts that will control the attitude or pitch of the mower deck. The deck should be level or pitched slightly higher in rear. 1. Place the mower on a smooth level surface with front casters positioned towards deck. Check tire pressures to insure the mower has a correct stan[...]

CARE AND MAINTENANCE 47 ELECTRICAL SYSTEMS Keep all connections clean and tight. CLEANING THE MOWER Wash mower periodically. Clean above and below deck. High pressure washing and alkaline based soaps can cause damage to bearings and other parts of the mower. After washing your mower, start the engine and engage the mower deck for a few minutes to d[...]

48 STANDARD SERVICE PARTS LIST BLADES 52" Deck * Hi Lift Fusion P/N 539 117911 Gator Fusion P/N 539 118035 Hi-Lift P/N 539 118272 Lo-Lift Fusion P/N 539 117973 60" Deck * Hi Lift Fusion P/N 539 119840 Spr Hi-Lift Fus P/N 539 119801 Gator Fusion P/N 539 119875 Lo-Lift Fusion P/N 539 119873 Hi-Lift P/N 539 119871 Standard Lift P/N 539 11987[...]

49 TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged - - - - - - - - - - - - - - - - - - - - disengage blades Park brake not on - - - - - - - - - - - - - - - - - - - - - - - - engage park brake Dead battery - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid - - - - - - - - - - - - - - - - - - - - - - - -[...]

50 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping - - - - - - - - - - - - - - - - - replace drive belt Transmission oil low - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission - - - - - - - - - - - - - - - - - - - - - - - consult dealer Transmission bypass may be enga[...]

Dixon ~401 North Commerce Street~Beatrice, NE~68310 ~402-223-1000~Fax 402-223-1053 OWNER’S INFORMATION Date of Purchase ________________________________ Mower Model Number _____________________________ Mower Serial Number _____________________________ Purchased From ________________________________ ________________________________ _______________[...]

Dixon and ZTR are registered trademarks of Dixon DIXON 401 Commerce Street Beatrice, NE 68310 Grizzly Series Part No. 539 114590R1 WARNING ! The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproduc- tive harm.[...]