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Dynatech PN 106082: 115v manual

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Table of contents for the manual

  • Page 1

    ITW Dynat ec An Illinois T ool Works Company 31 V olunt eer Drive Hendersonville, TN 37075 USA T elephone 615.824.3634 F AX 615. 264.5222 OPERA TIONS & SERVICE M ANUAL M anual 50 - 05 R evised 1/23/04 ITW Dynat ec GmbH Industi estras se 28 D-40822 Mettm ann, Germany T elephone 49.2104.915.0 F AX 49. 210.2104.915.1 1 1 ITW Dynat ec K.K . Daiwash[...]

  • Page 2

    Page ii Revised 1/99 c. 1999 TPC - 2 TIMER Manual 50 -05 ITW Dynat ec An Illinois T ool Works Company Adhesiv e Applic ation Solut ions[...]

  • Page 3

    ITW Dynatec c. 1999 Page iii TPC-2 TIM ER M anual #50-56 Revised 1/99 TA BLE OF CONTE NTS CHA PT ER 1:DESCRIPT ION General Description ............................................................................................................ .......................... 1-1 Specifications ............................................................[...]

  • Page 4

    Page iv ITW Dynatec c. 1999 Revised 10/99 TPC-2 TIM ER Manual #50-05 CHA PT ER 5: T ROUBLESHO OTING Controller Glue s Every Other Sheet ............................................................................................. ................. 5-1 GlueLi ne Moves or C hang es Len gth..............................................................[...]

  • Page 5

    ITW Dynatec c. 1999 Page 1 - 1 TPC-2 TIM ER M anual #50-05 Revised 11/04 Chapter 1 DESCRIPTION Description The I TW Dynatec TPC-2 Timer is a microprocessor-based el ectronic control system. I t may be used in any process that requires the timed actuation of electrical output devices and has the ability to count those actuations and take varied acti[...]

  • Page 6

    Page 1 - 2 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 The TPC-2 possesses a PALL ETISI NG facility that provides an easy means of apply ing glue to a specified number of objects, then passing (or skipping ) a specified number of objects. The display continually updates itself to inform the operator of the current COUNT. A key -actu[...]

  • Page 7

    ITW Dynatec c. 1999 Page 2 - 1 TPC-2 TIM ER M anual #50-05 Revised 8/99 Chapter 2 INSTA LLATION The I TW Dynatec TPC-2 Timer is very easy to install and operate. It is highly recommended, however, that the entire contents of this manual be read before installation to become fa miliar with the many feature s of this equipment and to a void potential[...]

  • Page 8

    Page 2 - 2 ITW Dynatec c. 1999 Revised 1/04 TPC-2 TIM ER Manual #50-05 Supplied Equipment The TPC-2 Control Kit is supplied with the following equipment. Please inventory these parts immediately upon unpacking the Control Kit to assure all items are present. Qty Description Part Number 1 Cont rol Uni t, TPC-2 106076 1 Purge Cont rol 106078 1 Output[...]

  • Page 9

    ITW Dynatec c. 1999 Page 2 - 3 TPC-2 TIM ER M anual #50-05 Revised 11/04 Optional Accessories The following accessories are available from ITW Dy natec for use with the TPC-2 Control Kit: Description Part Number Mini R eflect ive Ph oto Sens or Ass embly , 2ms Respon se (6’ cord) L21746 Ref lectiv e Photo Sen sor Assem bly, 1m s Respon se (6’ c[...]

  • Page 10

    Page 2 - 4 ITW Dynatec c. 1999 Revised 11/04 TPC-2 TIMER M anual #50-05 The following steps should be employ ed to change the Control Unit’s operating voltag e from the factory pre-set value: 1. Remove the 6 screws that secure the upper and lower portions of the Control Unit display panel using a cross-point screwdriver. 2. Remove the lower panel[...]

  • Page 11

    ITW Dynatec c. 1999 Page 2 - 5 TPC-2 TIM ER M anual #50-05 Revised 8/99 Dimensions Locating the TPC-2 f or Installation Mount the TPC-2 in a cool, dry , clean and well-ventilated area. Allow access space at the front and sides for operation and maint enance. Do not place the Control Unit where it is subject to high heat and humidity , in traffic ar[...]

  • Page 12

    Page 2 - 6 ITW Dynatec c. 1999 Revised 12/99 TPC-2 TIM ER Manual #50-05 Installing the TPC- 2 and Accessories 1. Mount the TPC-2 Control Unit as close to the Trigge r Input Device and the Glue Applicators as is possible. 2. Mount the Trigge r Device and Glue Applicator(s) in the desired locations. Connect the Drive Output Cable(s) to the Glue Appli[...]

  • Page 13

    ITW Dynatec c. 1999 Page 2 - 7 TPC-2 TIM ER M anual #50-05 Revised 11/04 230VAC Power Cord Wiring WIRE COLOR DESIGNA TION Brow n or Black Power (+) Blue or Wh ite Neutral (- ) Green Groun d CA UT ION: A void the installation of input or output cords ne ar or paralle l to pow er lines from o ther machinery. T he resultin g electrical “no ise” ca[...]

  • Page 14

    Page 2 - 8 ITW Dynatec c. 1999 Revised 12/99 TPC-2 TIM ER Manual #50-05 Important Note: The TPC-2 is usually connected to non-polarity-sensitive solenoids using the I TW Dy natec Output Kit (L21754) supplied as a part of the TPC-2 Control Unit Kit. As such, it is not important to which ter minal the two wires of the Output Kit cables are connected.[...]

  • Page 15

    ITW Dynatec c. 1999 Page 3 - 1 TPC-2 TIM ER M anual #50-05 Revised 1/99 Chapter 3 OPERA TION & PROGRAM MING Start-Up Procedure 1. Open the latch on the right side of the TPC-2 Control Unit and swing open the lid. 2. Two key s for the Programming Security feature should be attached to the inside of the lid. Remove these key s and unwrap them. 3.[...]

  • Page 16

    Page 3 - 2 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 Programming Conventions The TPC-2 employ s the following programming conventions: 1. All CHANNEL modifications are performed on the Prog ram display ed ( Pr-1, -2, -3 or -4 ) when the MEMORY L ED is illuminated. 2. Depressing the CHANNEL 1 or CHANNEL 2 buttons allows programming[...]

  • Page 17

    ITW Dynatec c. 1999 Page 3 - 3 TPC-2 TIM ER M anual #50-05 Revised 1/99 System Status Lights There are four LED’s in the top rig ht corner of the Display Panel that provide an indication of the current sy stem status. These lights are described in further detail below: Drive 1 & Drive 2 These L ED’s provide an indication of the cur rent Dri[...]

  • Page 18

    Page 3 - 4 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 The A.T.S. output voltage is 48VDC at 5.4W for a 25ms duration. The output then drops to a holding voltage of 16VDC. The TPC-2 activates the A.T.S. Drive immediately upon receipt of Trigge r Inputs. The Tip Sealing Device requires time to operate, the TPC-2 caters for this by al[...]

  • Page 19

    ITW Dynatec c. 1999 Page 3 - 5 TPC-2 TIM ER M anual #50-05 Revised 1/99 PURGE Display Settings D I S P L AY M EAN I N G = = = 0 Activation of A .T.S. o utput only = = = 1 Acti vation of A .T.S. and DRIVE 1 ou tputs = = = 2 Acti vation of A .T.S. and DRIVE 2 ou tputs 3. Activation of the selected outputs occurs upon depressing the button on the Purg[...]

  • Page 20

    Page 3 - 6 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 TIM E RA NGE Display Settings DISPLAY MEA NING 0.001 Time R ange Se lection betw een 0.001 and 1.999 seconds 0.010 Time Ra nge Sel ection betw een 0.01 and 19.99 seconds NOTE : Maximum time settings (i.e. 1.999 or 19.99 seconds) represent the maximum allowed cumulative time for [...]

  • Page 21

    ITW Dynatec c. 1999 Page 3 - 7 TPC-2 TIM ER M anual #50-05 Revised 1/99 6. Rotate the VALUE knob until the desired “pass” quantity is selected. (Example: P.010 indicates that ten c onsecutive items will be passed). Start 7. Depress the SYSTEM button once . The display will now show either GLUE or PA SS . 8. Rotate the VALUE knob until the desir[...]

  • Page 22

    Page 3 - 8 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 volatile”, the settings are retained even when TPC-2 Control Unit input power is lost or the power switch is turned off. 1. Depress the SYSTEM button until the LE D above the button is no longer illuminated and the gr een L ED to the left of the MEMORY parame ter is illuminate[...]

  • Page 23

    ITW Dynatec c. 1999 Page 3 - 9 TPC-2 TIM ER M anual #50-05 Revised 1/99 2. Rotate the VALUE knob until the desired EVENT is selected. The table below indicates the meaning of each display setting. EVENT Display Setti ngs D I S P L AY M EAN I N G OFF The selected CHANNEL is inactivated, n o other param eter programm ing w ill be p ossible for that C[...]

  • Page 24

    Page 3 - 10 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 NOTES: a. The TPC-2 software for ces minimum DEL AY setting for EVENTS 2 through 4 that are dependent upon the DELAY and L INE values prog rammed into the previous EVENTs. b. The cumulative tota l time of all four EVENTs (D ELAY a nd LI NE) in a single Program may not ex ceed t[...]

  • Page 25

    ITW Dynatec c. 1999 Page 3 - 11 TPC-2 TIM ER M anual #50-05 Revised 1/99 Line The LI NE parameter is t he “glue” portion of each EVENT. 1. Depress the desired CHANNEL button until the L ED to the left of LI NE is illuminated. 2. Depress the DI GIT button the ne cessary number of times until the de sired programming g ranularity is selected (the[...]

  • Page 26

    Page 3 - 12 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 2. Depress the DI GIT button the ne cessary number of times until the de sired programming g ranularity is selected (the desired placeholder dig it is flashing). 3. Rotate the VALUE knob until the desired GAP value is selected. 4. Display ed values range from 0000 to 0100 . The[...]

  • Page 27

    ITW Dynatec c. 1999 Page 3 - 13 TPC-2 TIM ER M anual #50-05 Revised 1/99 NOTE : A GAP valu e greater than zero automati cally chang es a L INE to a series of “dots” unless STI TCH is also programmed. Stitch STI TCH is used when a se ries of intermittent g lue patterns longer in dur ation than a “dot” is desired instead of a continuous LI NE[...]

  • Page 28

    Page 3 - 14 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 Spike Time The TPC-2 Control Unit offers a SPI KE voltage of 48VDC for a duration of from 000.1 to 025.5 milliseconds. The TPC-2 Drive output then settles to a 16VDC holding voltag e for the duration of the LI NE or STITCH. This feature is provided to enable quicker Glue Valve [...]

  • Page 29

    ITW Dynatec c. 1999 Page 4 - 1 TPC-2 TIM ER M anual #50-05 Revised 1/99 Chapter 4 PROGRA MMING EXA MPLES The following examples are provided to assist in better understanding the programming of the TPC-2 Control Unit. They assume that all components of the glue system (i.e. TPC-2 Control Unit, Trigge r Device, Glue Applicators, Glue Delivery System[...]

  • Page 30

    Page 4 - 2 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 A Single EVENT Glue Pattern The following exampl e places a series of dots on a substrate usi ng a single glue applicator. 1. Turn ON the TPC-2 Control Unit. Depr ess the SYSTEM button until the L ED to the left of TI ME RANGE is illuminated. 2. Rotate the VALUE knob until 0.001[...]

  • Page 31

    ITW Dynatec c. 1999 Page 4 - 3 TPC-2 TIM ER M anual #50-05 Revised 1/99 11. Use the same procedure as in Steps #6 through #9 above until 0090 (or 90ms) is display ed. 12. Depress the CHANNEL 1 button until the L ED to the left of GAP is illuminated. 13. Use the DI GIT button and VAL UE knob to set the display to 0010 (or 10ms). NOTE: Once a value i[...]

  • Page 32

    Page 4 - 4 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 1. Turn ON the TPC-2 Control Unit. Depr ess the SYSTEM button until the L ED to the left of TI ME RANGE is illuminated. 2. Rotate the VALUE knob until 0.001 is display ed. 3. Depress the SYSTEM button until the LED to the left of MEMORY is illuminated. The LE D above the SYSTEM [...]

  • Page 33

    ITW Dynatec c. 1999 Page 4 - 5 TPC-2 TIM ER M anual #50-05 Revised 1/99 9. Rotate the VALUE knob until the second dig it from the left is an 8 . The display should now read 0080 (or 80ms). 10. Depress the CHANNEL 1 button until the L ED to the left of LI NE is illuminated. 11. Use the same procedure as in Steps #6 and #7 above until 0060 (or 60ms) [...]

  • Page 34

    Page 4 - 6 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 NOTE : The SPIKE TI ME parameter is not accessible when programming EVENT2 through EVENT4. Programming of SPIKE TI ME for each CHANNEL occurs only during EVENT1. 27. Depress the CHANNEL 1 button until the L ED to the left of EVENT is illuminated. 28. Rotate the VALUE knob until [...]

  • Page 35

    ITW Dynatec c. 1999 Page 5 - 1 TPC-2 TIM ER M anual #50-05 Revised 1/99 Chapter 5 TROUBLESHOOTING NOTE : Before any assumptions are made regarding an apparent fault, first check the input supply voltage. The voltage should be within ± 10% of the rated supply (i.e. 115VAC or 230VAC). Any variation from these parameters can result in controller malf[...]

  • Page 36

    Page 5 - 2 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 The glue sy stem will not operate if the TPC-2 Control Unit is in the STOP mode (red LE D above the RUN/STOP button is dim). 3. I s the Trigger Device operating properly ? The TRI GGER Status LED in the upper rig ht corner of the TPC-2 Control Unit Display Panel should illuminat[...]

  • Page 37

    ITW Dynatec c. 1999 Page 5 - 3 TPC-2 TIM ER M anual #50-05 Revised 1/99 4. The problem is in either the Output Cable or Output Device (Glue Applicator or Automatic Tip Seale r) if the Status L ED is green when the Trigg er Device is activated with the Output Cable disconnected. Employ proper electrical troubleshooting techniques to identify the sou[...]

  • Page 38

    Page 5 - 4 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIM ER Manual #50-05 c. 1999 ITW Dynatec[...]

  • Page 39

    ITW Dynatec c. 1999 Page 6 - 1 TPC-2 TIM ER M anual #50-05 Revised 2/99 Chapter 6 INSTA LLATION & MA INTENA NCE Replacement Parts Following is provided a li sting of TPC-2 Control Unit replacement part s. The I tem Number in the table refers to the equipment draw ing following the table. Refer to Chapte r 2 (I nstallation) for part numbers and [...]

  • Page 40

    Page 6 - 2 ITW Dynatec c. 1999 Revised 10/99 TPC-2 TIMER M anual #50-05 Item Description Part Number 1 Electrical Fu se, 630mA 106084 2 Upper Display Panel, Com plete, TPC-2 106117 3 Low er Display Panel, C ompl ete, TPC-2 106118 4 Powe r Circui t Board, TPC/DPC (does n ot inclu de Jum per, 106079 or 106080) 106119 5 Powe r Suppl y, TPC/ DPC 106120[...]

  • Page 41

    ITW Dynatec c. 1999 Page 6 - 3 TPC-2 TIM ER M anual #50-05 Revised 11/04 Electrical Schemat i cs, PN 106238 Rev. B $ " # " ! # " ! # " ! # " ! $ " # " ! # " ! 2 1 3 4 PE 1 B C P R E T L I F RE D RE D/W HI TE BLAC K BL AC K/W H ITE MAI NS INPUT N W O R B E S U F W S R W P N W O R B BRO WN GR EEN ) 0 ( ) V 6 3 [...]

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    ITW Dynatec c. 1999 Page 2 - 5 TPC-2 TIM ER M anual #50-05 Revised 11/04 Dimensions Locating the TPC- 2 for Installation Mount the TPC-2 in a cool, dry , clean and well-ventilated area. Allow access space at the front and sides for operation and maint enance. Do not place the Control Uni t where it is subject to high heat and humidity , in traffic [...]

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