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Eaton Electrical 9120 manual

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Table of contents for the manual

  • Page 1

    POWER W ARE ® 9120 User ’ s Guide 700 V A - 3000V A www .powerware.com[...]

  • Page 2

    POWER W ARE ® 9120 700, 1000, 1500, 2000 & 3000V A User ’ s Guide Import ant Notice The UPS ground (earth) conductor carries leakage current from the loads in addition to any leakage current generated by the UPS. This UPS generates no more than 1 mA of current. T o limit the tot al leakage current to 3.5 mA, the load leakage must be limited [...]

  • Page 3

    If Y ou Have a Question Customer Support If you have a question or problem, T able 10, T roubleshooting, may help. If you need more help, please have your UPS model number and serial number (on the back label) nearby , and call the Eaton Powerware office nearest you (see the offices section). Eaton Powerwares’ service technicians have in-depth kn[...]

  • Page 4

    1 T able of Content s Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1.0 UPS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.0 Quick S tartup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 3.0 Operation . . . . . . . . . . . . . . . . . . .[...]

  • Page 5

    2 Safety Instructions IMPORT ANT SAFETY INSTRUCTIONS! SA VE THESE INSTRUCTIONS! This User Guide contains import ant instructions for your Powerware 9120 that must be followed during installation and maintenance of the UPS and batteries. The installation and use of this product must comply with all national, federal, st ate, municipal, or local code[...]

  • Page 6

    3 Fig 1. Powerware 9120 Controls and Indicators 1.0 UPS Features The Powerware 9120 provides protection against power problems, including power outages, brownouts, and sudden increases in power . It also provides spike suppression and line noise fil- tering to protect your equipment. Front panel LEDs and an audible alarm keep you aware of the unit?[...]

  • Page 7

    4 ASSEM BL ED I N TA I WA N USE WI TH : 2B AT 700 612- 09910-00 OUT PU T : 208/ 220/ 230/ 240V, 50/ 60H z 50/ 60H z, 3. 4/ 3. 2/ 3. 0/ 2. 9A I NPUT : 208/ 220/ 230V/ 240V, MOD EL NO. : 06250700A I NPUT : 24V, 25A 700VA / 490W P/ N: 06250700A Fig 2. 700V A and 1000V A Rear Panel Fig 3. 1500V A Rear Panel USB Port Communication Slot Communication Por[...]

  • Page 8

    5 Fig 4. 2000V A Rear Panel USB Port Communication Slot Communication Port Fan Inverter Shutdown Connector Input Connector IEC C14 10A Network Surge Suppression Battery Connector Load Segment 2 2 x Australian 10A Load Segment 1 3 x Australian 10A Fig 5. 3000V A Rear Panel USB Port Communication Slot Communication Port Fan Inverter Shutdown Connecto[...]

  • Page 9

    6 2.0 Quick S t artup 1 Y our Powerware 9120 UPS has a removable power cord. Connect the power cord to the back of the unit and plug the UPS into a wall outlet. The LCD backlight will illuminate and the fan will run, but no output power is available. 2 Let the unit charge the battery for at least 3 hours. Y ou may use the unit while the battery cha[...]

  • Page 10

    7 3.0 Operation This section describes: • The UPS front panel • S tandby mode • T urning the UPS on and off • Diagnostic tests • S tarting the UPS on battery 3.1 UPS Front Panel The UPS front panel indicates the UPS st atus and also identifies potential power problems. Figure 6 shows the UPS front panel indicators and controls. Figure 6. [...]

  • Page 11

    8 3.2 T urning the UPS On After the UPS is connected to a power source, the fan turns on and the UPS enters S tandby mode. T o turn on the UPS, press and hold the button until you hear the UPS beep (approximately one second). The LCD briefly displays “On Delay” and the “Power On” indicator illuminates. Then the UPS conducts a self-test, bri[...]

  • Page 12

    4.0 Configuration This section describes how to reconfigure options using the Configuration mode, including: input and output voltage and frequency , site wiring fault, and silencing the alarm. NOTE The UPS has been factory-configured with default settings appropriate for most installations. User configuration is not normally required. Configuratio[...]

  • Page 13

    10 T able 1. Configuration Mode Parameters Parameter LCD Message Description Default Settings Output V oltage Setting O/P V Setting T o change the output voltage • Select 208, 220, 230, or 240V for 240V models. For 240V models: Y ou are prompted to save this setting. O/P V= 230V Input V oltage T olerance I/P Byp ass Set Select the input voltage t[...]

  • Page 14

    11 T able 1. Configuration Mode Parameters (cont.) Parameter LCD Message Description Default Settings Manual Battery T est Manual Bat T est T o initiate a manual battery test, press the ↵ ↵ button Battery T est twice when “Manual Battery T est” is displayed on the LCD. During the test the LCD displays ON BA TTERY . The UPS resets the automa[...]

  • Page 15

    12 5.0 Additional UPS Features This section describes: • Inverter Shutdown • Network T ransient Protector • Load segments • Using the communication port or USB port • Optional SOLA communication cards 5.1 Inverter Shut down The Powerware 9120 includes a port that allows the UPS inverter to be switched off. This feature is designed to be u[...]

  • Page 16

    13 5.4 Communication Port T o establish communication between the UPS and a computer , connect your computer to the UPS communication port using the supplied communication cable. When the communication cable is installed, power management sof tware can exchange data with the UPS. The sof tware polls the UPS for detailed information on the status of[...]

  • Page 17

    14 5.7 Relay Card This interface provides true relay contact output to peripheral devices. Output s are user-selectable as normally open or normally closed. T able 2. Relay Card (AS/400) Pin Assignment Pin Number Signal Name Definition Direction 1 - Isolated common to pins 2 & 3 - 2 Line OK Relay contact; closed to pin 1 - 3 Line Failure Relay [...]

  • Page 18

    15 7.0 Replacing the Batteries The Powerware 9120 batteries are user-replaceable and can be replaced while the Powerware 9120 has AC input applied and powers the loads. This means that, if necessary , you can replace the batteries while the UPS is running. Before you replace the batteries, make sure that you read the safety information below . Note[...]

  • Page 19

    16 7.1 How to Replace Internal Batteries Use the following steps to replace the internal batteries: 1. Using caution not to put stress on the LCD display cable, pull the top of the front panel forward. Release the spring latches at the bottom of the front panel and remove it, placing it to the side of the UPS. 2. Unscrew the met al battery cover (2[...]

  • Page 20

    17 8.0 S pecifications Eaton Powerware reserves the right to change specifications without prior notice. This section provides the following specifications for the Powerware 9120 models: • Electrical input and output • Environmental and safety • Weight s and dimensions • Battery T able 4. Electrical Input 240V Models Nominal V oltage 240V d[...]

  • Page 21

    18 T able 6. Environmental and Safety 240V Models Operating T emperature 0°C to 40°C 0-1500 metres above sea level 0°C to 35°C 1500-3000 metres above sea level Optimal battery performance: 25°C S torage T emperature -15°C to 50°C Relative Humidity 0-95% noncondensing Operating Altitude Up to 3,000 metres above sea level Audible Noise 700-150[...]

  • Page 22

    19 T able 8. Battery Configuration 700 V A: (2) 12V , 9 Ah internal batteries; 24 Vdc 1000 V A: (3) 12V , 9 Ah internal batteries; 36 Vdc 1500 V A: (4) 12V , 9 Ah internal batteries; 48 Vdc 2000-3000 V A: (8) 12V , 9 Ah internal batteries; 96 Vdc T ype Sealed, maintenance-free, valve-regulated, lead-acid Charging Approximately 4 hours to 90% usable[...]

  • Page 23

    20 9.0 T roubleshooting If you have a question or problem, the troubleshooting table may help (See T able 10). If you need assistance, phone Eaton Powerware Service or your local Eaton Powerware office. Please have the model number and serial number (located on the rear of the unit) available. If the unit must be returned, Eaton Powerware will give[...]

  • Page 24

    21 T able 10. T roubleshooting LCD Message or Possible Cause Action Condition UPS does not turn on. The UPS is not correctly Check connections to the power source. connected to the power source. The wall outlet is faulty . Have a qualified electrician test and repair the outlet. The Inverter Shutdown connector Reconnect or close the Inverter Shutdo[...]

  • Page 25

    22 T able 10. T roubleshooting (cont.) LCD Message or Possible Cause Action Condition Low Battery The battery is running low . 2 minutes or less of battery power remains 2 beeps every 5 seconds. (depending on load and battery charge). Prepare for a shutdown. Save your work and turn off your equipment. The alarm cannot be silenced. Replace Battery T[...]

  • Page 26

    23 T able 10. T roubleshooting (cont.) LCD Message or Possible Cause Action Condition Over-Charge Batteries are over-charged. Save your work and turn off your equipment. Constant beep. T urn off the UPS. Contact your service representative. Charger Failure Charger has failed. Save your work and turn off your equipment. T urn off the UPS. Contact yo[...]

  • Page 27

    24 10. W arranty W ARRANTY Information This W arranty is subject to Eaton Power Quality Pty Ltd (EPQ) standard Conditions of Sale, which govern all sales of products by Eaton Power Quality Pty Lt d. 1. EPQ products, in general, are warranted against failure due to faulty materials and/or workmanship for a period of two years from despatch date (ex [...]

  • Page 28

    25 6. High grade batteries, designed for Uninterruptible Power Supply (UPS) applications, are supplied by EPQ for use with EPQ UPS equipment. These batteries have a finite life expect ancy depending on a number of variables, including rate of discharge, depth of discharge, operating temperature, etc. 7. Providing that the batteries are used within [...]

  • Page 29

    Eaton Power Quality Pty Ltd 13 Healey Road DANDENONG VIC 3175 AUSTRALIA AFFIX POST AGE ST AMP[...]

  • Page 30

    6.Please specify the equipment being protected by your Powerware UPS? Brand........................................Model .................................. Operating System ........................ . 7.How would you classify your type of business?  Retail  Wholesale/Distribution  Manufacturing  T elecommunications  Government/Eductio[...]

  • Page 31

    28 Eaton Powerware Australia/New Zealand Of fices Head Office - Sydney Eaton Power Quality Pty Ltd ABN 82 054 056 709 10 Kent Road Mascot NSW 2020 Phone: 61-2-9693 9366 Fax: 61-2-8338 1 159 National Service and Repair Centre 1300 303 059 Web Site: www .powerware.com.au Customer Service Offices Adelaide Brisbane PO Box 481, Marlestone Business Centr[...]

  • Page 32

    Y ou have purchased a UPS that will provide you with many years of service, protecting your equipment from surges, sags, and blackouts. This product incorporates the highest quality standards in engineering, manufacturing and testing, and carries a 2 year warranty against defects in material and workmanship. This product is backed by over 60 years [...]