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Eaton Electrical 9140 manual

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Table of contents for the manual

  • Page 1

    Powerware 9140 Extended Battery Module (EBM) User’s Guide For use with the Powerware 9140 7.5–10 kVA UPS Models[...]

  • Page 2

    [...]

  • Page 3

    Powerware 9140 Extended Battery Module (EBM) User’s Guide For use with the Powerware 9140 7.5–10 kVA UPS Models[...]

  • Page 4

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, s[...]

  • Page 5

    EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 i Table of Contents 1 Introduction 1 ......................................................... Safety Warnings 2 ...................................................................... 2 Installation 15 .......................................................... Ins[...]

  • Page 6

    TABLE OF CONTENTS EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 ii[...]

  • Page 7

    EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 1 Chapter 1 Introduction The Extended Battery Module (EBM) can be added to the Powerware ® 9140 uninterruptible power system (UPS) to extend the available battery time (see Table 1). Up to four EBMs can be installed with the Powerware 9140 UPS. Table 1. Battery R[...]

  • Page 8

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions t hat you should follow during installation and maintenance of the EBM. Please read all ins tructions before operating the equipment an[...]

  • Page 9

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 3 Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instrukti oner, som skal følges under installation og betjening af EBM-enheden. Læs venligst alle ins truktioner inden betjening af udstyret [...]

  • Page 10

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 4 Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke i nstructies die u dient te volgen tijdens de installatie en het gebruik van EBM. Lees alle instructies voordat u de app[...]

  • Page 11

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 5 Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava EBM-yksikön asennuksen ja käytön yhteydessä. Lue kaikki ohjeet ennen la itteiston käyttöä [...]

  • Page 12

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 6 Consignes de Sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel contient des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de fonctionnement de l’EBM. Veuill[...]

  • Page 13

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 7 Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Hinweise, welche Sie bei der Installation und Wartung des EBM beachten sollten. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Gerä[...]

  • Page 14

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 8 Avvisi di Sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istru zioni da seguire durante l’installazione e il funzionamento di EBM. Leggere integralm ente le istruzioni prima di uti[...]

  • Page 15

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 9 Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og bruk av EBM. Les alle instruksjoner før utsty ret tas i bruk, og gjem h?[...]

  • Page 16

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 10 Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções important es que devem ser seguidas durante a instalação e operação da EBM (Produção de energia elétri ca por induç[...]

  • Page 17

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 11 Предупреждения по мерам безопасности ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ СОХРАНИТЕ ЭТИ УКАЗАНИЯ В данном руководстве содержатся ва[...]

  • Page 18

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 12 Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucci ones importantes que debe seguir durante la instalación y el funcionamiento del EBM. Por favor, lea todas las instrucciones [...]

  • Page 19

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 13 Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER Den här anvisningen innehåller vik tiga instruktioner som du ska följa under installation och användning av EBM. Läs alla instruktioner i nnan du använder utrus[...]

  • Page 20

    INTRODUCTION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 14[...]

  • Page 21

    EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 15 Chapter 2 Installation NOTE If you are installing the UPS and the Extended Battery Module (EBM) together, follow the installation instructions in the UPS user’s guide. This section explains: S Equipment inspection S Unpacking the cabinet S EBM setup and insta[...]

  • Page 22

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 16 Unpacking the Cabinet CAUTION Unpacking the cabinet in a low-temperatur e environment may cause c ondensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (haz ard of elec[...]

  • Page 23

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 17 EBM Setup The Powerware 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack - mount configuration with square or round mounting holes. The rail assemblies adjust to mount in 19 - inch panel racks from 24[...]

  • Page 24

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 18 Rack Setup for the EBM NOTE Mounting rails are required for each individual cabinet. NOTE The recommended configuration is to install the EBM(s) in the lower part of the rack, with the UPS directly above the EBM(s). To install the EBM rail kit: 1. [...]

  • Page 25

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 19 2. Using two M5 machine screws and an adapter plate, attach the rail to the front of the rack (see Figure 1 and Figure 2). Do not tighten the screws. Front M5 Screws Position 5 Position 4 Position 6 Position 1 Adapter Plate Figure 2. Securing the F[...]

  • Page 26

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 20 4. Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate (see Figure 4). Tighten all screws at the front and rear of the rail. Position 2 Position 4 Position 3 Position 5 Adapter Plate Position 6 Position 1 Bottom[...]

  • Page 27

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 21 7. Place the EBM on a flat, stable surface with the front of the EBM facing toward you. 8. If the front and rear mounting brackets are already installed, skip to Step 11. If the brackets are not already installed, continue to Step 9. 9. Align the t[...]

  • Page 28

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 22 11. If installing the optional seismic mounting brackets, align the two EBM seismic mounting brackets with the screw holes on the sides of the EBM above the rear mounting brackets. Loosely secure the brackets with four supplied wing bolts. See Figu[...]

  • Page 29

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 23 14. If the optional seismic mounting brackets are installed, secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 9. Tighten the wing bolts on the seismic mounting brackets. M6 Screws Figure 9. Securing the Opt[...]

  • Page 30

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 24 Installing the EBM Batteries To install the battery trays into the EBM cabinet: 1. Verify that the battery circuit breakers on the EBM rear panel are in t h eO F F( O )p o s i t i o n( s e eF i g u r e1 3o np a g e2 6 ) . 2. Remove the EBM front co[...]

  • Page 31

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 25 4. Replace the EBM front cover and tighten the two front cover screws (see Figure 12). Figure 12. Replacing the EBM Front Cover 5. Continue to the following section, “EBM Installation.” EBM Installation CAUTION A small amount of arcing may occu[...]

  • Page 32

    INSTALLATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 26 5. Turn each cable retention clip 90 degrees and reinstall each clip to hold the EBM cable firmly in place. 6. Ensure maximum battery runtime by configuring the UPS for the correct number of EBMs (see page 27). UPS EBM EBM EBM Battery Connectors Ou[...]

  • Page 33

    EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 27 Chapter 3 Operation This chapter contains information on how to configure the UPS for Extended Battery Modules (EBMs) and initiate the battery test. Configuring the UPS for EBMs To ensure maximum battery runtime, configure the UPS for the correct number of EBMs[...]

  • Page 34

    OPERATION EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 28 Initiating the Battery Test NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test. NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS. You can configure the [...]

  • Page 35

    EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 29 Chapter 4 Maintenance This section explains how to: S Care for the UPS and batteries S Replace the EBM batteries S Test new batteries S Recycle used batteries or UPS UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean an[...]

  • Page 36

    MAINTENANCE EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 30 When to Replace Batteries When the indicator flashes slowly and the audible alarm beeps intermittently, the batteries may need replacing. Contact your service representative to order new batteries. Replacing Batteries NOTE DO NOT DISCONNECT the batt[...]

  • Page 37

    MAINTENANCE EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 31 How to Replace EBM Batteries To replace the EBM batteries: 1. Switch all battery circuit breakers to the OFF (O) position (see Figure 13 on page 26). 2. Remove the cable retention clip and screws and unplug the EBM cable from the UPS. If additional [...]

  • Page 38

    MAINTENANCE EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 32 4. Push down and hold the battery tray lock to unlock the tray. Pull the battery tray slowly out onto a flat, stable surface; use two hands to support the tray. Repeat for each battery tray in the cabinet. See “Recycling the Used Battery or UPS”[...]

  • Page 39

    MAINTENANCE EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 33 7. Repeat Steps 3 through 6 for each EBM. 8. P l u gt h eE B Mi n t ot h eU P Sa ss h o w ni nF i g u r e1 3o np a g e2 6 . For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. 9. Reinstall the cable retention clip[...]

  • Page 40

    MAINTENANCE EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 34 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. WARNING S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper dis[...]

  • Page 41

    EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 35 Chapter 5 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative. United States: 1-800-356-5737 or 1-919-870-3149 [...]

  • Page 42

    SERVICE AND SUPPORT EATON Powerware ® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14 36[...]

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    *164201623A* 164201623 A[...]