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Eaton Powerware 9140 10kVA HW manual

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Table of contents for the manual

  • Page 1

    Powerware Series Eaton 9140 UPS 7.5–10 kVA User's Guide ®[...]

  • Page 2

    Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, u[...]

  • Page 3

    Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: IEC 61000-3-12 S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Di[...]

  • Page 4

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important oper[...]

  • Page 5

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality i Table of Contents 1 Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Warnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 6

    TABLE OF CONTENTS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality ii UPS Shutdown from Normal or Bypass Mode 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS Shutdown from Battery Mode 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 7

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 1 Chapter 1 Introduction The Eaton 9140 uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequ[...]

  • Page 8

    INTRODUCTION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 2 Providing outstanding performance and reliability, the Eaton 9140's unique benefits include the following: S Online, double-conversion, high-frequency UPS design with pure sine wave output and power-factor correction. The UPS filters and[...]

  • Page 9

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 3 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating [...]

  • Page 10

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 4 C A U T I O N S Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required prec[...]

  • Page 11

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 5 S På alle UPS-modeller skal skilleafbrydere med passende mærkedata til udgangs AC-kredsløbet/-ene leveres af andre. For at reducere risikoen for brand må tilslutning kun ske til et kredsløb med overstrømsbeskyttelse til afgreningskre[...]

  • Page 12

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 6 S Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de UPS aan staat. Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben. S Teneinde de kans op brand of elektrische scho[...]

  • Page 13

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 7 Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja akkujen asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen[...]

  • Page 14

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 8 V A R O S Akut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta. Noudata kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain ammattitaitoinen huoltohenkilökunta, joka tuntee akut ja niihin l[...]

  • Page 15

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 9 S Pour tous les modèles d'onduleurs, la protection contre les surintensités pour les circuits d'entrée et de sortie c.a. doit être assurée par les autres circuits. Pour réduire le risque d'incendie, connectez uniquemen[...]

  • Page 16

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 10 Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Anweisungen, die Sie während der Installation und Wartung des USV (Unterbrechungsfreies Stromversorgungssystem) und der Batterien befolgen [...]

  • Page 17

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 11 S Bei allen USV-Modellen müssen geeignete Trennschalter für den (die) Ausgangswechselstromkreis(e) anderweitig bereitgestellt werden. Um die Brandgefahr zu verringern, nur an eine Leitung anschließen, die mit einem Überlaststromschutz[...]

  • Page 18

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 12 A V V E R T E N Z A S L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita possono essere sotto tensione anche quando l'UPS non è collegato all'alimentazione elettrica CA. S Le prese d'uscita [...]

  • Page 19

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 13 Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og batteriene. Les alle instruksjon[...]

  • Page 20

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 14 F O R S I K T I G S Batterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm. Treff passende forholdsregler. Service bør utføres av kvalifisert servicepersonale med kjennskap til batterier og nød[...]

  • Page 21

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 15 S Para todos os modelos UPS, a proteção contra sobrecorrente para os circuitos de entrada e saída CA será fornecida por terceiros. Para reduzir o risco de incêndios, conecte apenas a um circuito equipado com proteção contra sobreco[...]

  • Page 22

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 16 Ï Ð Å Ä Ó Ï Ð Å Æ Ä Å Í È Å S  äàííîì ÈÁÏ óñòàíîâëåíû ñîáñòâåííûå èñòî÷íèêè ýíåðãèè (áàòàðåè). Íà âûõîäíûõ ðîçåòêàõ ìîæåò áûòü íàïðÿæå[...]

  • Page 23

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 17 Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, l[...]

  • Page 24

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 18 S Para todos los modelos de SIE, interruptores de desconexión especificados adecuadamente para el(los) circuito(s) de salida de CA deben ser suministrados por parte de terceros. Para reducir el riesgo de incendio, realice la conexión ú[...]

  • Page 25

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 19 S Ta aldrig bort nätsladden när UPS-enheten är påslagen. Detta tar bort skyddsjordningen från både UPS-enheten och den anslutna utrustningen. S Minska risken för brand eller elektriska stötar genom att installera denna UPS-enhet i[...]

  • Page 26

    SAFETY WARNINGS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 20[...]

  • Page 27

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 21 Chapter 3 Installation This section explains: S Equipment inspection S Unpacking the cabinet S Extended Battery Module (EBM) setup and installation, including EBM batteries S UPS setup and installation, including UPS internal batteries S Remote emergency[...]

  • Page 28

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 22 Unpacking the Cabinet C A U T I O N S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (ha[...]

  • Page 29

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 23 EBM Setup The Eaton 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square or round mounting holes. The rail assemblies adjust to mount in 19-inch panel racks from 24 [...]

  • Page 30

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 24 Rack Setup for the EBM NOTE Mounting rails are required for each individual cabinet. NOTE The recommended configuration is to install the EBM(s) in the lower part of the rack, with the UPS directly above the EBM(s). To install the optional E[...]

  • Page 31

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 25 3. Using two M5 machine screws and an adapter plate, attach the rail to the front of the rack (see Figure 2 and Figure 3). Do not tighten the screws. Front M5 Screws Position 5 Position 4 Position 6 Position 1 Adapter Plate Figure 3. Securin[...]

  • Page 32

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 26 5. Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate (see Figure 5). Tighten all screws at the front and rear of the rail. Position 2 Position 4 Position 3 Position 5 Adapter Plate Position 6 Position 1[...]

  • Page 33

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 27 8. Place the EBM on a flat, stable surface with the front of the EBM facing toward you. 9. If the front and rear mounting brackets are already installed, skip to Step 12. If the brackets are not already installed, continue to Step 10. 10. Al[...]

  • Page 34

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 28 14. Secure the front of the cabinet to the rack as shown in Figure 8. Position 2 (M5 screw) Position 8 (M6 screw and clip/cage nut) Position 3 (M5 screw) Figure 8. Securing the Front of the EBM NOTE To install the optional seismic mounting b[...]

  • Page 35

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 29 16. If the optional seismic mounting brackets are installed, secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 10. Tighten the wing bolts on the seismic mounting brackets. M6 Screws Figure 10. Securin[...]

  • Page 36

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 30 Installing the EBM Batteries To install the battery trays into the EBM cabinet: 1. Verify that the battery circuit breaker on the EBM rear panel is in the OFF (O) position (see Figure 26 on page 44). 2. Remove the EBM front cover (see Figure[...]

  • Page 37

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 31 4. Replace the EBM front cover and tighten the two front cover screws (see Figure 13). Figure 13. Replacing the EBM Front Cover[...]

  • Page 38

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 32 UPS Setup The Eaton 9140 UPS comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square and round mounting holes. The rail assemblies adjust to mount in 19-inch panel racks from 24[...]

  • Page 39

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 33 Rack Setup for the UPS C A U T I O N The UPS is heavy (see page 91). A minimum of two people are required to remove the UPS from its carton. NOTE Mounting rails are required for each individual cabinet. NOTE The recommended configuration is [...]

  • Page 40

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 34 2. If access to the sides of your rack is difficult, adjust the length of the rails (see Figure 16) and loosely install the fasteners (see Figure 18) before continuing to Step 3. 3. Using two M5 machine screws and an adapter plate, attach th[...]

  • Page 41

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 35 4. Adjust the rail size on the rail assembly for the depth of your rack (see Figure 16). Rear Front Figure 16. Adjusting the Rail Depth (Right Rail Assembly Shown) 5. Secure the rail to the rear of the rack with four M5 machine screws and an[...]

  • Page 42

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 36 6. Repeat Steps 3 through 5 for the other rail. 7. To tighten the rail adjustment, assemble four M4 machine screws and four M4 locknuts to the middle of the rail assembly. Tighten using a 7 mm (9/32 ” ) nut driver. See Figure 18. Repeat fo[...]

  • Page 43

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 37 C A U T I O N The UPS is heavy (see page 91). A minimum of two people are required to remove the UPS from its carton. 8. Place the UPS on a flat, stable surface with the front of the UPS facing toward you. 9. Remove the UPS front cover and t[...]

  • Page 44

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 38 10. If the front and rear mounting brackets are already installed, skip to Step 13. If the brackets are not already installed, continue to Step 11. 11. Align the four front mounting brackets with the screw holes on the sides of the UPS and s[...]

  • Page 45

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 39 13. Install six cage or clip nuts as shown in Figure 21. If the rack holes are square, use six cage nuts. If the rack holes are round, use six clip nuts. 14. Slide the UPS into the rack. Verify that the rear mounting brackets engage in and s[...]

  • Page 46

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 40 NOTE To install the optional seismic mounting brackets, the length of the rails must be between 28.5 and 32 inches. 16. If installing the optional seismic mounting brackets, align the two UPS seismic mounting brackets with the screw holes on[...]

  • Page 47

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 41 17. If the optional seismic mounting brackets are installed, secure the brackets on the UPS to the rack using four M6 machine screws as shown in Figure 23. Verify that the vent holes on the sides of the UPS are not covered by the seismic mou[...]

  • Page 48

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 42 Installing the UPS Internal Batteries To install the battery trays into the UPS cabinet: 1. Verify that the output circuit breakers on the UPS rear panel are in the OFF (O) position (see Figure 26 on page 44). 2. Slide the battery trays into[...]

  • Page 49

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 43 EBM Installation C A U T I O N A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. To install the optional [...]

  • Page 50

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 44 UPS EBM EBM EBM Battery Connectors Output Circuit Breakers Battery Circuit Breakers EBM Cable UPS Battery Connector Cable Retention Clip Figure 26. Typical EBM Installation[...]

  • Page 51

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 45 UPS Installation For the PW9140 10000 or PW9140 7500 model, see the following section, “Plug-Receptacle UPS Installation.” For the PW9140 10000 HW or PW9140 7500 HW model, see “Hardwired UPS Installation” on page 49. Plug-Receptacle [...]

  • Page 52

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 46 NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 4. Plug t[...]

  • Page 53

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 47 USB Port Communication Port REPO Connector (4) 20A/250V Output Circuit Breakers (4) C19 Output Receptacles IEC 309-60A Input Power Cord IEC 309-60A Output Power Cord EBM Battery Connector X-Slot Communication Bay Ground Bonding Screw Figure [...]

  • Page 54

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 48 9. To change the factory-set defaults, see “User Settings” on page 64. 10. Turn the UPS on by selecting MENU from the system status screen, then select CONTROL, OUTPUT CONTROL, UPS TO ONLINE, and OK to confirm. The indicator illuminates [...]

  • Page 55

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 49 Hardwired UPS Installation W A R N I N G Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. NOTE Do not make unauthorized changes to the UPS; otherwise, dama[...]

  • Page 56

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 50 3. Switch off utility power at the distribution point where the UPS will be connected. Be absolutely sure there is no power. 4. Remove the input and output terminal block covers and retain (see Figure 28). REPO Connector USB Port Communicati[...]

  • Page 57

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 51 5. Follow the instructions for the input configuration to be used with the UPS: For single-phase, single input feed (see Figure 29), the input bypass terminal block is factory-wired. The L1-JP and L pins are connected by a short jumper wire,[...]

  • Page 58

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 52 Figure 29. Single Input Feed (Single-Phase) Figure 30. Dual Input Feed (Single-Phase)[...]

  • Page 59

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 53 NOTE Per NEC article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be run in the same conduit as the phase conductors. Figure 31. Dual Input Feed (Three-Phase) 6. Punch holes in the terminal b[...]

  • Page 60

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 54 9. Connect the input and ground wires to the input terminal block according to Figure 32 and Table 1. L2 In Neutral In L1 In L3 In Input Ground Figure 32. UPS Input Terminal Block Table 1. UPS Input Wiring Specifications UPS Terminal Block T[...]

  • Page 61

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 55 Table 2. UPS Input Bypass Wiring Specifications UPS Terminal Block Terminal Position UPS Wire Function Terminal Wire Size Rating* Tightening Torque Input Bypass 1 L1-JP 13.3 mm 2 (6 AWG) 1.8 Nm (16 lb in) 2 Line In 3 Neutral In 4 Input Bypas[...]

  • Page 62

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 56 Table 3. UPS Output Wiring Specifications UPS Terminal Block Terminal Position UPS Wire Function Terminal Wire Size Rating 1 Tightening Torque Output 1 Line / Line 1 Out 13.3 mm 2 (6 AWG) 1.8 Nm (16 lb in) 2 Neutral Out 2 3 Output Ground 1 U[...]

  • Page 63

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 57 17. If an emergency power-off (disconnect) switch is required by local codes, see “REPO and ROO Installation” on page 58 to install the REPO switch before powering on the UPS. If you are not required to install a REPO switch, you can ins[...]

  • Page 64

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 58 REPO and ROO Installation The Eaton 9140 includes a two-position terminal (see Figure 35) that can be either left open or configured one of two ways: S As a remote emergency power-off (REPO) contact that allows power to be switched off at th[...]

  • Page 65

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 59 To install the REPO or ROO switch: 1. Verify that the UPS is off and disconnected from utility power. 2. Insert the REPO connector (provided in the accessory kit) into the REPO port on the UPS rear panel. See Figure 38 on page 75 for the loc[...]

  • Page 66

    INSTALLATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 60 7. To configure the UPS for REPO behavior , select MENU from the system status screen, then select SETUP, USER SETUP, and CONTACT CONFIG. Set CONTACT USAGE to REPO. Then set CONTACT TYPE to either normally-open (N/O) or normally closed (N/C)[...]

  • Page 67

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 61 Chapter 4 Operation This chapter contains information on how to use the Eaton 9140, including front panel operation, operating modes, UPS startup and shutdown, configuring the UPS for Extended Battery Modules (EBMs), initiating the battery test, and tran[...]

  • Page 68

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 62 The following table shows the indicator status and description. Indicator Status Description Green On The UPS is operating normally. Slow Flash The UPS is in Standby mode. Fast Flash The UPS is starting up. Off The UPS is turned off and will no[...]

  • Page 69

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 63 Display Functions When the UPS starts up, the LCD displays the Eaton logo and the type of UPS. About 5 seconds after startup or after 15 minutes of inactivity, the LCD displays the system status screen. The system status screen shows the output[...]

  • Page 70

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 64 User Settings The following table displays the options that can be changed by the user. Table 5. User Settings Description Available Settings Default Setting O/P (Output) Frequency* [50 Hz][60 Hz][Auto] NOTE If Auto is selected, input frequenci[...]

  • Page 71

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 65 Table 5. User Settings (continued) Default Setting Available Settings Description Language Select Language: <English> <Spanish> <French> <German> <Finnish> English XCP Load Control [Enabled][Disabled] Enabled Upper[...]

  • Page 72

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 66 Operating Modes The Eaton 9140 front panel indicates the UPS status through the UPS indicators. Figure 36 on page 61 shows the UPS front panel indicators and controls. Figure 37 shows the internal circuit configuration. Bypass Figure 37. Intern[...]

  • Page 73

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 67 Battery Mode When the UPS is operating during a power outage, the alarm beeps once every five seconds and the indicator illuminates solid. When the utility power returns, the UPS transfers to Normal mode operation while the battery recharges. I[...]

  • Page 74

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 68 UPS Startup and Shutdown W A R N I N G Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock. Verify that UPS installation has been carried out correc[...]

  • Page 75

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 69 Starting the UPS on Battery NOTE Before using this feature, the UPS must have been powered by utility power at least once. To start the UPS on battery without utility power connected: 1. Turn off all protected equipment before starting up the U[...]

  • Page 76

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 70 Internal Bypass Startup To start up the UPS in internal Bypass mode with utility power connected: 1. Turn off all protected equipment before starting up the UPS. 2. Switch on utility power where the UPS is connected. 3. Wait for the front panel[...]

  • Page 77

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 71 UPS Shutdown from Normal or Bypass Mode To shut down the UPS from Normal or Bypass mode: 1. Turn off or remove all protected equipment before turning off or shutting down the UPS. 2. Select MENU from the system status screen, then select CONTRO[...]

  • Page 78

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 72 Configuring the UPS for EBMs To ensure maximum battery runtime, configure the UPS for the correct number of EBMs: 1. Select MENU from the system status screen, then select SETUP, USER SETUP, and BATTERY PACK. 2. Use the or button to select the [...]

  • Page 79

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 73 Initiating a Battery Test . To initiate a manual battery test, select MENU from the system status screen, then select CONTROL, BATTERY TEST, and SCHEDULE TEST. The UPS verifies the battery converter and schedules the battery test to occur durin[...]

  • Page 80

    OPERATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 74[...]

  • Page 81

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 75 Chapter 5 Communication The Eaton 9140 UPS is equipped with a USB port, a REPO port, two DB-9 communication ports, and an X-Slot communication bay (see Figure 38). Two parallel ports are available for future use. Either the USB port or the RS-232 DB-9 co[...]

  • Page 82

    COMMUNICATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 76 USB Port The UPS can communicate with a USB-compliant computer using LanSafe Power Management Software or other HID-compliant power management software compatible with Microsoft Windows 2000 and XP operating systems that support HID devices[...]

  • Page 83

    COMMUNICATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 77 S As a remote on/off (ROO) contact that allows the UPS to be turned on and off from a customer-supplied switch in a remote location. If the ROO function is configured, energizing and de-energizing the load from the front panel is NOT availa[...]

  • Page 84

    COMMUNICATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 78 DB-9 Communication Ports The Eaton 9140 provides two DB-9 ports on the UPS rear panel. The service port is not intended for customer use and does not support standard communication protocols. The RS-232 port is available for UPS monitoring,[...]

  • Page 85

    COMMUNICATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 79 X-Slot Cards X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The Eaton 9140 has an available communication bay for one of the following X-Slot cards: S ConnectUPS -X Web[...]

  • Page 86

    COMMUNICATION Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 80 LanSafe Power Management Software Each Eaton 9140 UPS ships with LanSafe Power Management Software. To begin installing LanSafe software, see the instructions accompanying the Software Suite CD. NOTE When installing LanSafe software, select[...]

  • Page 87

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 81 Chapter 6 UPS Maintenance This section explains how to: S Care for the UPS and batteries S Replace the UPS and EBM batteries S Test new batteries S Replace the electronics module S Recycle used batteries or UPS UPS and Battery Care For the best preventiv[...]

  • Page 88

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 82 When to Replace Batteries When the indicator flashes slowly and the audible alarm beeps intermittently, the batteries may need replacing. Contact your service representative to order new batteries. Replacing Batteries NOTE DO NOT DISCONNE[...]

  • Page 89

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 83 How to Replace EBM Batteries To replace the EBM batteries: 1. Switch all battery circuit breakers to the OFF (O) position (see Figure 26 on page 44). 2. Remove the cable retention clip and screws and unplug the EBM cable from the UPS. If [...]

  • Page 90

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 84 4. Push down and hold the battery tray lock to unlock the tray. Pull the battery tray slowly out onto a flat, stable surface; use two hands to support the tray. Repeat for each battery tray in the cabinet. See “Recycling the Used Batter[...]

  • Page 91

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 85 7. Repeat Steps 3 through 6 for each EBM. 8. Plug the EBM into the UPS as shown in Figure 26 on page 44. For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. 9. Reinstall the cable retention clip(s) and [...]

  • Page 92

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 86 C A U T I O N Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull them out of the UPS. 2. Push down and hold a battery tray lock to unlock a tray. Pull the battery tray slowly out onto a[...]

  • Page 93

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 87 Testing New Batteries NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test. NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS. To test the new[...]

  • Page 94

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 88 W A R N I N G S Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. S ELECTRIC ENERGY HAZARD. Do not attempt to alter any batte[...]

  • Page 95

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 89 3. Grasp the handle at the base of the electronics module and pull the module slowly out of the cabinet. Use two hands to support the module out onto a flat, stable surface. 4. Treat the original and replacement modules with care to avoid[...]

  • Page 96

    UPS MAINTENANCE Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 90[...]

  • Page 97

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 91 Chapter 7 Specifications ” This section provides the following specifications: S Model list S Weights and dimensions S Electrical input and output S Environmental and safety S Battery Table 7. Model List UPS Model Number Power Levels (Rated at Nominal [...]

  • Page 98

    SPECIFICATIONS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 92 Table 9. Electrical Input Nominal Voltage 200/208/220/230/240V auto-sensing Voltage Range 160–253V, 174–288V Nominal Frequency 50/60 Hz auto-sensing Frequency Range 45–65 Hz Default Frequency 60 Hz (50 Hz for hardwired model, 220–2[...]

  • Page 99

    SPECIFICATIONS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 93 Table 11. Environmental and Safety Operating Temperature 0°C to 40°C (32°F to 104°F) Optimal battery performance: 25°C (77°F) Storage Temperature -20°C to 50°C (-4°F to 122°F) Transit Temperature -20°C to 50°C (-4°F to 122°F)[...]

  • Page 100

    SPECIFICATIONS Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 94 Table 12. Battery UPS Internal Batteries +1 EBM +2 EBMs +3 EBMs +4 EBMs Type Sealed, maintenance‐free, valve‐regulated, lead‐acid Monitoring Advanced monitoring for earlier failure detection and warning Configuration (32) 12V, 5 Ah C[...]

  • Page 101

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 95 Chapter 8 Troubleshooting The Eaton 9140 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instea[...]

  • Page 102

    TROUBLESHOOTING Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 96 Action Possible Cause Alarm or Condition On Bypass LED is on. 1 long beep every 5 seconds. The UPS is in Bypass mode. The equipment transferred to bypass utility power. Battery mode is not available; however, the utility power continues t[...]

  • Page 103

    TROUBLESHOOTING Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 97 Action Possible Cause Alarm or Condition Power is not available at the UPS output receptacles. The UPS is in Standby mode. Supply power to the connected equipment: Turn the UPS on by selecting MENU from the system status screen, then sele[...]

  • Page 104

    TROUBLESHOOTING Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 98 Action Possible Cause Alarm or Condition The UPS does not transfer to Bypass mode. No input is available to the bypass input terminal block. Check the bypass input terminal block wiring. Connect an input to the bypass input terminal block[...]

  • Page 105

    TROUBLESHOOTING Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 99 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative. United States: 1-800-356-5737 Canad[...]

  • Page 106

    TROUBLESHOOTING Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 100[...]

  • Page 107

    Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 101 Chapter 9 Warranty Two-Year Limited Warranty (US and Canada) Eaton UPS Models: 9120, 9125, 9130, 9135, 9140, and FERRUPS ® up to 3.1 kVA WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation Corporation, an Ohio Corp[...]

  • Page 108

    WARRANTY Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 102 WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the charge of batteries no later than the date indicated on the p[...]

  • Page 109

    WARRANTY Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 103 COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of this Warranty, including without limitation, site calls involving an inspection that determines no cor[...]

  • Page 110

    WARRANTY Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.com/powerquality 104 WHAT THIS GUARANTY DOES NOT COVER: Any reimbursement or repair to End-User's equipment does not include reimbursement for or restoration of any data loss. This Guaranty does not cover any defects or damages caused by: (a) failure to proper[...]