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Eaton Powerware 9155-12-N-20-64x9Ah manual

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Table of contents for the manual

  • Page 1

    User ’ s Guide UPS 8 – 1 0 kV A, 230V 50/60 Hz output (1 -phase input) & UPS 8 – 15 kV A, 230V 50/60 Hz output (3-phase input)[...]

  • Page 2

    Copyright 2007 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to make design modifications is reser[...]

  • Page 3

    UPS 8 – 1 0 kV A, 230V 50/60 Hz output (1 -phase input) UPS 8 – 15 kV A, 230V 50/60 Hz output (3-phase input) User’ s Guide 1 022403 r evision D Contents 1. Safety instructions ............................................................................................................................................................. 4 Audienc[...]

  • Page 4

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 4 1 . Saf ety instr uctions The UPS operates with mains, bat tery or bypass power . It contains components that carry high currents and v oltages. The properly installed enclosure is ear thed and IP20 rated against electrical shoc k and foreign objects. However , only qual[...]

  • Page 5

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 5 W ar ning! The user is not per mitt ed to open of an y screws ex cluding connectivity plates and the MBS locking plat e. F ailur e to r ecognise the electrical hazar ds could pro ve f atal. En vironment The UPS must be installed according to the recommendations in this m[...]

  • Page 6

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 6 2. Mec hanical installation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklif t or a pallet jac k. Keep the UPS alw ays in upright position and do not drop the equipment. Do not either stac k the pallets because [...]

  • Page 7

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 7 Chec k the information on the type designation label of the equipment to verify that the unit is of the correct type. The type designation label includes ratings, a CE marking, a type code, a par t number and a serial number . The serial number is important when making i[...]

  • Page 8

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 8 3. Planning bef or e installation The equipment must be installed in upright position. The equipment requires space to front and bac k to enable cooling airflow, service and maintenance. All cooling air enter s at front and ex its at uni t rea r. The re quire d m in. cl[...]

  • Page 9

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 9 4. Cabinet installation The required distance for UPS units next to eac h other is ten millimetres. The same applies to the optional bat tery cabinets that should be installed next to the UPS cabinet. Figure 5. UPS and external battery cabinets. The UPS family has severa[...]

  • Page 10

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 1 0 Figure 7. The maintenance bypass switch (MBS) when installed in the backside. Figure 8. 9155 MBS assembly[...]

  • Page 11

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 1 1 T r ansfor mer option The galvanic isolation transformer can be ordered as factory installed. The transformer is an integral part of the UPS unit. Alternati vely , the isolation transformer can be purc hased as a separate item to upgrade your existing system. Figure 9.[...]

  • Page 12

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 12 Ext er nal batt ery cabinet option It’ s recommended to install external battery cabinets next to the UPS unit. The external battery can be placed on either side of the UPS unit. Chec k before the installation that the battery voltage values in the type plate of the U[...]

  • Page 13

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 13 5. Electr ical installation The customer has to supply the wiring to connect the UPS to the local power source. The electrical installation procedure is described in the following text. The installation inspection and initial start up of the UPS and extra bat tery cabin[...]

  • Page 14

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 1 4 The UPS unit has the following power connections: • Thr ee-phase (L1, L2, L3) and protecti ve ear th (PE) connection for the rectifier input or Single-phase (L1), Neutral (N) isolated connection point (bypass N is used in the rectifier) and protective earth (PE) co[...]

  • Page 15

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 15 Contact the manufacturer ’ s authorised agent or the local office for assistance at fuse and cable sizing. Refer to the recommended cable and fuse ratings in the below table. T able 14. Cable and fuse ratings for the different UPS ratings (*With optional limited char[...]

  • Page 16

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 16 Figure 15. Wiring diagram of UPS N-model (3-ph rectifier) with integral MBS. Figure 16. Wiring diagram of UPS N-model (3-ph rectifier).[...]

  • Page 17

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 17 Figure 17. Wiring diagram of UPS NT -model (3-ph rectifier)[...]

  • Page 18

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 18 Figure 18. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS. Figure 19. Wiring diagram of UPS S-model (1-ph rectifier).[...]

  • Page 19

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 1 9 Figure 20. Wiring diagram of UPS ST -model (1-ph rectifier).[...]

  • Page 20

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 20 Figure 21. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS, (Norway) Figure 22. Wiring diagram of UPS S-model (1-ph rectifier), (Norway) Note! Site wiring fault must be disabled from LCD User Settings menu. Note! Site wiring fault must be disabled fro[...]

  • Page 21

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 21 Figure 23. Wiring diagram of UPS ST -model (1-ph rectifier), (Norway) Ext er nal Batt ery Cabinet (EBC) installation pr ocedur e The installation procedure is as follows: 1 . The EBC is recommended to place next to the UPS unit. Note! Do not place EBC on the UPS unit. [...]

  • Page 22

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 22 W ar ning! If an inter nal batt ery str ing is installed and already connect ed to the t er minal block ther e is a danger of a lethal electr ic shock. T ur n F1 batt ery br eaker fr om the UPS unit to OFF position and measur e the voltag e across the t erminals t o be [...]

  • Page 23

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 23 Figure 25. T o minimise safety risk remove + or - cable from battery string before connecting UPS and EBCs.[...]

  • Page 24

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 24 6. Sof tw ar e and connectivity The softw are Suite CD-ROM that is bundled with the UPS contains softw are distributions and documentation in CD format. Fur thermore, the comprehensi ve connectivity option portfolio includes W eb/SNMP adapter s for networked environment[...]

  • Page 25

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 25 Figure 27. Identification of the interface port pins. LanSaf e sof tw ar e The LanSafe sof tware shuts down computers and whole networks in case of an extended power failure. It provides basic monitoring, data logging, notification and event actions for a single UPS s[...]

  • Page 26

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 26 Figure 28. External control cable connections to the UPS. Note! P ay at tention t o pr oper polar ity if one is using a semiconductor switc h type. A r elay or other mechanical contr ol is a pr ef er r ed method. Emer gency P ow er Of f (EPO) This input is used to shut [...]

  • Page 27

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 27 W ar ning! The r elay contacts must not be dir ectly connected to mains r elated cir cuits. Reinfor ced insulation to the mains is r equired. Pr ogrammable signal inputs The UPS incorporates two programmable inputs (X44, X45). Use of a non-polar (relay) control input is[...]

  • Page 28

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 28 XSlot communication (option) X Sl ot m odu le s all ow t he UP S to co mm uni ca te in a v ari et y of ne tw ork in g en vi ro nme nt s and w it h di f fe re nt ty pe s of de vi ces . T he UPS i nc orp or at es tw o (2) e mp ty XS lo t c om mu nic at io n b ay s. Figure[...]

  • Page 29

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 29 A S40 0 Rela y Module (optional) The Relay Module pro vides potential free relay interface for AS/400 connected computer s and industrial applications. The relay interface supports both 1 5-pin D-sub connector and terminal bloc k connections up to four (4) potential fre[...]

  • Page 30

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 30 7 . User oper ations The UPS has a four -button graphical LCD with bac klight. It provides useful information about the unit itself, load status, events, measurements, and set tings. The LCD bac klight is switc hed on by pressing any but ton. It has a timeout that autom[...]

  • Page 31

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 31 User Set tings The UPS has the following typical settings that are user configurable. Note that some of the settings become ef fecti ve at the next star t-up of the UPS. User settings can be configured via LCD menu. Select SETTINGS → USER SETTINGS Description Availa[...]

  • Page 32

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 32 Battery information and settings: ABM charging cycling disable [Enabled], [Disabled] Enabled Charging temp compensation [Enabled], [Disabled] Enabled Battery size setting Step: 1 W atts/cell 24 W atts/cell Number of 36 pcs. battery strings 0 (no batteries), 1, 2, 3, 4..[...]

  • Page 33

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 33 Configur ing user set tings User settings can be configured via front panel. S elect Set tings from main menu and then select User Set tings. Changing languag e Pressing and holding down the first button on the lef t for about 3 seconds selects the language menu. Thi[...]

  • Page 34

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 34 Nor mal start-up Chec k the mec hanical and electrical installation of the UPS before start-up. Go through the c hec klist below together with another per son. Check  R ead the at tac hed safety manual before you work on the unit.  The unit is fixed accordi[...]

  • Page 35

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 35 Shutdo wn The procedure to shutdown from LCD is following: 1 . P ush any key of the control panel to enable the functions of the LCD screen 2. S elect “TURN UPS OFF” from the LCD menu (see: Display Functions) 3. P ress and hold ↵ button for 5 sec. There shall be a[...]

  • Page 36

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 36 8. Maint enance All operations inside the unit must be performed only by a service engineer from the manufacturer or from an agent, authorised by the manufacturer . The troubleshooting procedure gives simple remedial if a malfunction occur s in the UPS. The operator sho[...]

  • Page 37

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 37 Note! Do not dispose of bat ter ies in a fire. The batt eries ma y explode. Do not open or mutilate bat ter ies. Released electr olyte is har mful to the skin and ey es. It ma y be to xic. CAUTION RISK OF EXPL OSION IF BA TTERY IS REPLA CED BY AN INCORRECTED TYPE. DISP[...]

  • Page 38

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 38 Figure 39. The normal positions of the three MBS switches. T ur n UPS fr om nor mal mode t o mechanical b ypass The procedure to turn the UPS to mec hanical bypass switc h is described below. Figure 40. The normal (UPS supplying the load) positions of the three MBS swit[...]

  • Page 39

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 39 8. T urn OFF the S2 switc h to disconnect UPS bypass input: 9. Rem ou nt th e lo cki ng p lat e of th e S1 -3 switc hes to the position to prevent the use of them. 1 0. UPS is now in the mec hanical bypass mode, see below: T ur n UPS fr om mechanical b ypass t o nor mal[...]

  • Page 40

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 40 7 . T urn ON S3 switc h to connect UPS output to load: 8. T urn OFF S1 switc h to disconnect bypass output: 9. Use LCD to transfer the UPS to normal mode. 10 . Rem ou nt th e lo cki ng p lat e of th e S1 -3 swic hes to the position to prevent the use of them. 1 1 . UPS [...]

  • Page 41

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 41 9. P ar allel syst ems Ov erview P arallel UPS configurations are recognised as either redundancy or capacity systems. The redundancy system is used to improve the system reliability with N+1 redundant UPS module. The capacity system for its part pro vides the maximum [...]

  • Page 42

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 42 Tie cabinets The T ie Cabinets (TCs), provided by UPS manufacturer , has input connections up to three parallel UPS modules. It is also possible to use two redundant UPS modules and one bypass connection. This bypass option can be used for service or test purposes. Note[...]

  • Page 43

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 43 Figure 44 Cable routing of T ie Cabinet Figure 45. T ie Cabinet’ s wiring diagram with three UPSs.[...]

  • Page 44

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 44 Figure 46. T ie Cabinet’ s wiring diagram with two UPSs and bypass connected. UPS Module Bypass input X1 Rectifier input F2 Cable A Cable C Fuse 1 Cable B Fuse 2 8 kV A 10 mm 2 10 mm 2 50 A 2,5 mm 2 16 A 10 kV A 10 mm 2 10 mm 2 50 A 4 mm 2 20 A 12 kV A 16 mm 2 16 mm [...]

  • Page 45

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 45 Required parallel system wiring length should be in accordance with the following rule, as referenced to the diagram below to ensure approximately equal cur rent sharing when in static bypass mode (see Figure below: T otal length of 1A + 1B = T otal length of 2A + 2B = [...]

  • Page 46

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 46 XSlot Hot S ync card: installing and wir ing T o enable parallel operation all the UPSs in the system need the XSlot Hot Sync card (see Figure below) installed into an open XSlot on the front of the UPS (see c hapter XSlot communication from the UPS’ s User ’ s Guid[...]

  • Page 47

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 47 Note! XSlot Hot Sync car d has built-in ter mination r esist or enabled by a jumper J7 . The def ault jumper setting without t er mination r esistor is J7: Pin 2-3. The first and the last UPS modules should hav e the ter mination r esist or enabled by connecting Pins 1[...]

  • Page 48

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 48 Carry out the following procedure to eac h UPS you want to have in system 1 . T urn the bat tery and input circuit breaker s to ON position. 2. UPS will enter a stand-by mode and starts to c harge bat teries with a cooling fan operational. Output is without the voltage [...]

  • Page 49

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 49 1 0 Recy cling the used UPS or bat ter ies Before scrapping UPS or its battery cabinet, the bat tery bank must be removed. Local requirements must be followed in battery recycling or discard. The remo val of bat teries is allowed only by authorised service personnel due[...]

  • Page 50

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 50 1 1 . Dimensional dr a wings Figure 52. UPS models with no battery sections. Figure 53. UPS models with (1) and (2) battery bottom sections. Figure 54. UPS models with (1) and (2) battery bottom sections plus integrated MBS.[...]

  • Page 51

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 51 Figure 55. External battery cabinet models with (2) and (3) sections. Figure 56. UPS models with middle battery and bottom transformer sections.[...]

  • Page 52

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 52 12. T ec hnical data Standar ds En vironment Mec hanical configuration Char acter istics UPS 8 kV A 10 kV A 12 kV A 15 kV A Safety IEC 62040-1-1, EN 62040-1-1 and EN 60950 EMC EN 50091-2 Product IEC 62040-3 and EN 62040-3 UPS 8 kV A 10 kV A 12 kVA 15 kV A Amb. temperat[...]

  • Page 53

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 53 A C input DC cir cuit A C output UPS 8 kVA 10 kV A 12 kVA 15 kV A Rectifier input - S/SC model - N/NC model 1-phase 3-phases - 3-phases - 3-phases Bypass input 1 phase V oltage (L.-N) 192 to 253 V olts without using battery Frequency 45 to 65 Hz Power factor 0.99 Input[...]

  • Page 54

    UPS 8 – 15 kV A, 230V 50/60 Hz output User ’ s Guide 1 022403 Revision D 54 13. W ar r anty The product is war ranted against defects in design, materials and workmanship for a period of twelve (12) months from its original date of purc hase. The local office or distributor may grant a war ranty period different to the abo ve and refer to loca[...]