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Eaton Powerware 9355-8-N-33-64x9Ah manual

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Table of contents for the manual

  • Page 1

    User ’ s Guide UPS 8 – 15 kV A, 40 0 V 50/60 Hz output (3-phase input/output)[...]

  • Page 2

    ©2007 Eaton Corporation All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to make [...]

  • Page 3

    UPS 8 – 15 kV A, 400 V 50/60 Hz User ’ s Guide 1 023625 r evision C Contents 1. Safety instructions ............................................................................................................................................................. 4 Audience .............................................................................[...]

  • Page 4

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 4 1 . Saf ety instr uctions The UPS operates with mains, bat tery or bypass power . It contains components that car ry high currents and v oltages. The properly installed enclosure is ear thed and IP20 rated ag ainst electri- cal shoc k and foreign objects. However , only quali[...]

  • Page 5

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 5 W ar ning! The user is not per mit ted t o open of an y screws ex cluding connectivity plates and the MBS locking plat e. F ailure t o r ecognise the electr ical hazards could pr ov e f atal. En vir onment The UPS must be installed according to the recommendations in this man[...]

  • Page 6

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 6 2. Mec hanical installation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jac k. Keep the UPS alw ays in upright position and do not drop the equipment. Do not either stac k the pallets because of hig[...]

  • Page 7

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 7 Chec k the information on the type designation label of the equipment to verify that the unit is of the correct type. The type designation label includes ratings, a CE marking, a type code, a part number and a serial number . The serial number is important when making inquiri[...]

  • Page 8

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 8 3. Planning bef or e installation The equipment must be installed in upright position. The equipment requires space to front and bac k to enable cooling airflow , service and maintenance. All cooling air enters at front and e xits at unit rea r. T he r equi red min. cle aran[...]

  • Page 9

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 9 4. Cabinet installation The required distance for UPS units next to eac h other is ten millimetres. The same applies to the optional bat tery cabinets that should be installed next to the UPS cabinet. Figure 5. UPS and external battery cabinets. The UPS family has several alt[...]

  • Page 10

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 0 Figure 7. The maintenance Bypass Switch (MBS) when installed in the backside. Figure 8. MBS assembly[...]

  • Page 11

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 1 T r ansfor mer option The galvanic isolation transformer can be ordered as factory installed. The transformer is an integral part of the UPS unit. Alternati vely the isolation transformer can be purc hased as a sepa- rate item to upgrade your existing system. Figure 9. T ra[...]

  • Page 12

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 12 Ext er nal bat t ery cabinet option It’ s recommended to install external battery cabinets next to the UPS unit. The external battery can be placed on either side of the UPS unit. Chec k before the installation that the bat tery volt- age values in the type plate of the UP[...]

  • Page 13

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 13 5. Electr ical installation The customer has to supply the wiring to connect the UPS to the local power source. The elec- trical installation procedure is described in the following text. The installation inspection and initial start up of the UPS and extra bat tery cabinet [...]

  • Page 14

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 4 The UPS unit has the following power connections: Three-phase (L1, L2, L3) and protective earth (PE) connection for the rectifier input Three-phase (L1, L2, L3), Neutral (N) and protective earth (PE) connection for the bypass input Three-phase (L1, L2, L3), Neutral (N) and[...]

  • Page 15

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 15 Contact the manufacturer ’ s authorised agent or the local office for assistance at fuse and cable sizing. Refer to the recommended cable and fuse ratings in the below table. UPS rating Input Bypass Load PE Battery Fusing Cable Fusing Cable Cable I nom Cable Cable Fusing [...]

  • Page 16

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 16 Figure 15. Wiring diagram of UPS N-model with integral MBS. Figure 16. Wiring diagram of UPS N-model.[...]

  • Page 17

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 17 Figure 17. Wiring diagram of UPS NT -model[...]

  • Page 18

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 18 Ext er nal Bat t ery Cabinet (EBC) installation pr ocedur e The installation procedure is as follows: 1 . The EBC is recommended to place next to the UPS unit. Not e! Do not place EBC on the UPS unit. 2. The required minimum distance for UPS unit and EBC is ten millimetres, [...]

  • Page 19

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 9 Figure 18. Connection of UPS and External Battery Cabinets Figure 19. T o minimise safety risk remove + or - cable from battery string before connecting UPS and EBCs.[...]

  • Page 20

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 20 6. Sof tw ar e and connectivity The softw are Suite CD-ROM that is bundled with the UPS contains sof tware distributions and documentation in CD format. Fur thermore, the comprehensive connecti vity option por tfolio includes W eb/SNMP adapters for network ed environments, M[...]

  • Page 21

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 21 Figure 21. Identification of the interface port pins. LanSaf e sof tw ar e The LanSafe sof tw are shuts down computer s and whole networks in case of an extended power failure. It provides basic monitoring, data logging, notification and event actions for a single UPS solu[...]

  • Page 22

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 22 Figure 22. External control cable connections to the UPS. Not e! P ay at t ention to pr oper polar ity if one is using a semiconductor switc h type. A rela y or other mechanical contr ol is a pr ef er r ed method. Emer gency P ow er Of f (EPO) This input is used to shut down[...]

  • Page 23

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 23 W ar ning! The r elay contacts must not be dir ectly connected t o mains r elated cir cuits. Reinf orced insulation to the mains is r equir ed. Pr ogrammable signal inputs The UPS incorporates two programmable inputs (X44, X45). Use of a non-polar (relay) control input is re[...]

  • Page 24

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 24 XSlot communication (option) XSlot modules allow the UPS to communicate in a variety of networking en vironments and with dif ferent types of devices. The UPS incorporates two (2) empty XSlot communication bays. Figure 23. Location of empty XSlot bays. The UPS supports two s[...]

  • Page 25

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 25 A S40 0 Rela y Module (optional) The Relay Module pro vides potential free relay interface for A S/40 0 connected computer s and industrial applications. The relay interface suppor ts both 15-pin D-sub connector and terminal bloc k connections up to four (4) potential free r[...]

  • Page 26

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 26 7 . User oper ations The UPS has a four -button graphical LCD with bac klight. It provides useful information about the unit itself , load status, events, measurements, and settings. The LCD bac klight is switc hed on by pressing an y button. It has a timeout that automatica[...]

  • Page 27

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 27 User Set tings The UPS has the following typical settings that are user configurable. Note that some of the set - tings become effective at the next star t-up of the UPS. User settings can be configured via LCD menu. Select SETTINGS → USER SETTINGS Description Available [...]

  • Page 28

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 28 Battery information and settings: ABM charging cycling disable [Enabled], [Disabled] Enabled Charging temp compensation [Enabled], [Disabled] Enabled Battery size setting Step: 1 W atts/cell 24 W atts/cell Number of 32 pcs. battery strings 0 (no batteries), 1, 2, 3, 4... 1 s[...]

  • Page 29

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 29 Configur ing user set tings User settings can be configured via front panel. S elect Set tings from main menu and then select User Set tings. Changing languag e Pressing and holding down the first button on the lef t for about 3 seconds selects the language menu. This act[...]

  • Page 30

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 30 Nor mal star t-up Chec k the mec hanical and electrical installation of the UPS before star t-up. Go through the c hec klist below together with another person. Check  Read the at tac hed safety manual before you work on the unit.  The unit is fixed according to[...]

  • Page 31

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 31 Shutdo wn The procedure to shutdown from LCD is following: 1 . Push any key of the control panel to enable the functions of the LCD screen 2. S elect “TURN UPS OFF” from the LCD menu (see: Display Functions) 3. P ress and hold ↵ button for 5 sec. There shall be an indi[...]

  • Page 32

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 32 8. Maint enance All operations inside the unit must be performed only by a service engineer from the manufac- turer or from an agent, authorised by the manufacturer . The troubleshooting procedure gives simple remedial if a malfunction occur s in the UPS. The operator should[...]

  • Page 33

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 33 Not e! Do not dispose of batt er ies in a fir e. The bat ter ies ma y explode. Do not open or mutilate bat ter ies. Released electr olyte is har mful to the skin and ey es. It may be t oxic. CAUTION RISK OF EXPL OSION IF BA TTER Y IS REPLACED BY AN INCORRECTED TYPE. DISPOSE[...]

  • Page 34

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 34 Figure 34. The normal positions of the three MBS switches. T ur n UPS fr om nor mal mode to mec hanical bypass The procedure to turn the UPS to mec hanical bypass switc h is described below. Figure 35. The normal (UPS supplying the load) positions of the three MBS switches. [...]

  • Page 35

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 35 8. T urn OFF the S2 switc h to disconnect UPS bypass input: 9. Rem oun t th e lo ck in g pl at e of t he S 1- 3 switc hes to the position to prevent the use of them. 1 0. UPS is now in the mec hanical bypass mode, see below: T ur n UPS fr om mechanical b ypass to nor mal mod[...]

  • Page 36

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 36 7 . T urn ON S3 switc h to connect UPS output to load: 8. T urn OFF S1 switc h to disconnect bypass output: 9. Use LCD to transfer the UPS to normal mode. 10 . Re mou nt t he l oc ki ng p la te o f th e S1 -3 swic hes to the position to prevent the use of them. 1 1 . UPS is [...]

  • Page 37

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 37 9. P arallel syst ems Ov erview P arallel UPS configurations are recognised as either redundancy or capacity systems. The redundancy system is used to improve the system reliability with N+1 redundant UPS module. The capacity system for its part pro vides the maximum output[...]

  • Page 38

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 38 Tie cabinets The Tie Cabinets (TCs), provided by UPS manufacturer , has input connections up to three paral- lel UPS modules. It is also possible to use two redundant UPS modules and one bypass connec- tion. This bypass option can be used for service or test purposes. Not e![...]

  • Page 39

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 39 Figure 39 Cable routing of T ie Cabinet Figure 40. T ie Cabinet’ s wiring diagram with three UPSs.[...]

  • Page 40

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 40 Figure 41. T ie Cabinet’ s wiring diagram with two UPSs and bypass connected. UPS Module Cable A Cable C Fuse 1 8 kV A 2.5 mm 2 4 mm 2 16 A 10 kV A 4 mm 2 4 mm 2 20 A 12 kV A 6 mm 2 6 mm 2 25 A 15 kV A 6 mm 2 6 mm 2 32 A TC Module Cable B Cable D Cable E 8 kV A 2.5 mm 2 4 [...]

  • Page 41

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 41 Required parallel system wiring length should be in accordance with the following rule, as referenced to the diagram below to ensure approximately equal cur rent sharing when in static bypass mode (see Figure below: T otal length of 1A + 1B = T otal length of 2A + 2B = T ota[...]

  • Page 42

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 42 XSlot Hot S ync card: installing and wir ing T o enable parallel operation all the UPSs in the system need the XSlot Hot Sync card (see Fig- ure below) installed into an open XSlot on the front of the UPS (see c hapter XSlot communica- tion from the UPS’ s User ’ s Guide[...]

  • Page 43

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 43 Not e! XSlot Hot Sync car d has built-in ter mination r esistor enabled b y a jumper J7 . The def ault jumper setting without t ermination r esistor is J7: Pin 2-3. The first and the last UPS modules should hav e the ter mination resist or enabled by connecting Pins 1 and 2[...]

  • Page 44

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 44 1 . T urn the battery and input circuit breakers to ON position. 2. UPS will enter a stand-by mode and starts to c harge batteries with a cooling fan operation - al. Output is without the voltage in the stand-by mode. 3. Push any key of the control panel to enable the functi[...]

  • Page 45

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 45 1 0. Recy cling the used UPS or bat t er ies Before scrapping UPS or its battery cabinet, the bat tery bank must be removed. Local require- ments must be followed in battery recycling or discard. The removal of bat teries is allowed only by authorised service personnel due t[...]

  • Page 46

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 46 1 1 . Dimensional dra wings Figure 47. UPS models with no battery sections. Figure 48. UPS models with (1) and (2) battery bottom sections. Figure 49. UPS models with (1) and (2) battery bottom sections plus integrated MBS.[...]

  • Page 47

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 47 Figure 50. External battery cabinet models with (2) and (3) sections. Figure 51. UPS models with middle battery and bottom transformer sections.[...]

  • Page 48

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 48 12. T ec hnical data Standar ds UPS 8 kV A 10 kV A 12 kV A 15 kV A Safety IEC 62040-1-1, EN 62040-1-1 and EN 60950 EMC EN 50091-2 Product IEC 62040-3 and EN 62040-3 En vir onment UPS 8 kVA 10 kV A 12 kV A 15 kV A Amb. temperature 0 to +40°C (electronics), 15 to +25°C (batt[...]

  • Page 49

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 49 A C input UPS 8 kV A 10 kVA 12 kVA 15 kVA Rectifier input 3-phases Bypass input 3-phases V oltage tolerance 196-253 V and 339-438 V Frequency 45 Hz to 65 Hz Power factor 0.99 Input distortion < 5% THD(I) Rated input current 12 A 15 A 17 A 22 A DC cir cuit UPS 8 kVA 10 kV[...]

  • Page 50

    UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 50 13. W ar ranty The product is war ranted against defects in design, materials and workmanship for a period of twelve (12) months from its original date of purc hase. The local office or distributor may grant a war ranty period different to the above and refer to local terms[...]