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Edelbrock 70003 manual

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  • Page 1

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 1 of 28 2-ST AGE PERFORMER RPM NITROUS SYSTEM Catalog #70003 & #70004 T able of Contents Page # a. Edelbrock General W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 [...]

  • Page 2

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 2 of 28 Thank Y ou…. …for purchasing an Edelbrock Nitrous Oxide Injection System. Nitrous Oxide injection is one of the most exciting performance enhancements, for the dollar invested, on the market today . With the use of nitrous oxide come s[...]

  • Page 3

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 3 of 28 Caution!! Before Y ou Install Y our Edelbrock Nitrous System… Please read this Installation manual fully before installing this system. Y ou will need to have available the follo wing tools: Hand T ools: ❑ Socket set including ratchets[...]

  • Page 4

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 4 of 28 WHA T IS NITROUS OXIDE? Nitrous Oxide is a cryogenic gas composed of nitrogen and oxygen molecules. It is stored as a “gas over a liquid” which means tha t both liquid and gaseous nitrous oxide is delivered into your engine. It is 36% [...]

  • Page 5

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 5 of 28 1.0 Introduction to your Edelbrock 2-Stage Performer RPM Nitrous System Within the pages of this manual is information, safety tips and operation instructions for your new Edelbrock Nitrous System. W a t ch for these symbols to know where [...]

  • Page 6

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 6 of 28 1.2 Jet Map Information Edlebrock engineering has conducted dyno testing with the 2-Stage Performer RPM System to provide jetting maps for the two separate plates a t different jetting levels. These jet combinations are supplied with this [...]

  • Page 7

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 7 of 28 1.3 Engine Operation Considerations When used correctly , nitrous oxide safely elevates cylinder pressures and temperatures while increasing combustion rate. These characteristics make the engine more sensitive to detona tion. T o ensure p[...]

  • Page 8

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 8 of 28 1.4 2-Stage Performer RPM Nitrous System Bill of Materials Qty . Description Plate and Hardware 1 ea. 2-Stage Performer RPM Nitrous Plate 2 ea. Plate Gaskets 4 ea. Carburetor Studs Solenoids and Solenoid Hardware 1 ea. Performer Nitrous So[...]

  • Page 9

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 9 of 28 2.0 Nitrous System Installation 2.1 Nitrous Bottle Installation The nitrous oxide storage cylinder is typically called a “nitrous bottle”. It is an aluminum cylinder , designed and manufactured to withstand very high pressures. The val[...]

  • Page 10

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 10 of 28 2.2 Bottle Orientation Accurate calibration of your nitrous system depends on the bottle remaining a t a stable temperature. Choosing the proper location and orientation for your bottle can grea tly affect the overall operation of the nit[...]

  • Page 11

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 11 of 28 2.3 Nitrous Bottle Installation After you have determined the location and orienta tion of the nitrous bottle, use the following procedure to install the bottle: 2.3.1 Street Car Installations 1. Disconnect vehicle’ s batter y . 2. Dete[...]

  • Page 12

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 12 of 28 2.4 Nitrous Feed Line Mounting 1. Determine the route your main nitrous feed line will follow . Ensure the path does not route the nitrous feed line too close to the exhaust system, suspension, electrical lines/components or tires. 2. Att[...]

  • Page 13

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 13 of 28 2.5.2 Performer Solenoid Assembly 1. Hold the Performer Nitrous Solenoid securely (such as in a bench vise) being careful not to harm the solenoid or block the inlet or outlet of the solenoid. 2. Install the nitrous filter fitting (Blue f[...]

  • Page 14

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 14 of 28 2.6 Mounting Y our Solenoids (Continuation)... Remember that there are many factors to take into account when mounting your solenoids. Make sure tha t you mount the solenoids within line length of the plate. Other factors or components th[...]

  • Page 15

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 15 of 28 2.8 Nitrous Injection Plate Installation The Edelbrock Nitrous System injection plate is a precision-designed CNC-machined component. It has been designed to safely introduce a precise, metered nitrous and fuel signal to promote proper mi[...]

  • Page 16

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 16 of 28 3.1 Nitrous Electrical Components Bill of Materials (BOM) Nomenclature Descriptions: A TO… the fuse configuration is A TO. When replacing this fuse, ask for an A TO fuse. “a”… Amperage. Important: The wiring hardware and instructi[...]

  • Page 17

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Page 17 of 28 3.2 Nitrous Electrical System Wiring Diagram[...]

  • Page 18

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 18 of 28 3.3 Nitrous Electrical System Installation Procedures Determine the location of the relay and fuse holder wire harness. Most common installations loca te these components inside the driver’ s compartment and c lose to the fuse panel und[...]

  • Page 19

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 19 of 28 3.5 Arming Switch and Installation The arming switch is a red, lighted switch that is a “MASTER” arming s witch for your nitrous system. Without it, your nitrous system would be “on” all of the time and capable of engaging anytime[...]

  • Page 20

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 20 of 28 3.6 Microswitch Installation and Wiring (continuation)... The bolts used to attach the microswitch ha ve extra length to allow for spacing the micros witch away from the bracket to offer a level of adjustability of the microswitch. After [...]

  • Page 21

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 21 of 28 4.0 Before Y ou Run Y our Vehicle Using Y our Edelbrock Nitrous System Y ou have just completed the installa tion of your Edelbrock Nitrous System. It is time to perform some basic system checks to ensure all of the work you have done is [...]

  • Page 22

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 22 of 28 5.0 Baseline T uning Suggestions Utilizing nitrous oxide as a power adder is similar to a supercharger or a turbocharger in that it increases the amount of air an engine can get over a naturally aspirated condition. There are some signifi[...]

  • Page 23

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 23 of 28 6.0 Ignition Timing and Nitrous Because we are oxidizing the air/fuel mix going into the engine when nitrous oxide is used, we must pay c lose a ttention to the ignition timing profile. Remember , “nitrous” oxygen is more dense than ?[...]

  • Page 24

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 24 of 28 7.0 Solenoid Inspection and Maintenance 1. Close valve on nitrous bottle. 2. Make sure all nitrous supply lines are free of pressure before removal of any system solenoid. a. Empty main nitrous supply line at the nitrous bottle. T ake car[...]

  • Page 25

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 25 of 28 8.0 T roubleshooting Y our Edelbrock Nitrous System How to use our T roubleshooting Flowchart: The troubleshooting of a nitrous system is basic and straightforward. The symptom chart is divided by symptom, cause and action required. Deter[...]

  • Page 26

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 26 of 28 Symptom #4… No change in performance when system is activated. 1. System wired incorrectly . a. Compare wiring to schematic. i. Wire per instructions. 2. Loose ground wires. a. Connect test light to batter y “+” (positive) terminal.[...]

  • Page 27

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 27 of 28 Symptom #5… Engine detonates mildly when system is activated. 1. Excessive ignition timing. a. Check timing. i. Reduce timing in 2-degree increments for every 50 hp. 2. Inadequate octane fuel. a. Verify what gasoline you use. i. Use hig[...]

  • Page 28

    ©2004 Edelbrock Corporation Brochure No. 63-0190 - DC/mc Rev . 03/04 Catalog #70003 & #70004 Page 28 of 28 Symptom #8… Vehicle surges under acceleration when system is activated. 1. Inadequate nitrous supply . a. Weigh bottle. i. Bottle should be 10 lbs. above empty bottle weight listed on bottle label when full. b. Check bottle tempera ture[...]