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Edelbrock E-Force 1580 manual

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Table of contents for the manual

  • Page 1

    Edelbrock 4.6L Mustang GT Supercharger Part #1580 & #1585[...]

  • Page 2

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 2 Edelbrock LLC, 2700 California Street, T orrance , CA 90503 T oll-Free T ech Line: 1-800-416-8628 Office: 310-781-2222 Thank you for purchasing the Edelbrock 4.6L For[...]

  • Page 3

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 3 Due to the complexity of the Edelbrock E-Force Supercharging system, it is recommend tha t this system only be installed by a qualified professional with access to a [...]

  • Page 4

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 4 INST ALLING A BOOST GAUGE OR PRESSURE TRANSDUCER Y our E-Force supercharger is equipped with two options for measuring boost. The TMAP sensor mounted on top of the ma[...]

  • Page 5

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 5 INST ALLA TION HARDW ARE P AR TS LIST Hardware Bag #1 Hardware Bag #2 Hardware Bag #3 (8x) - M6 x 1.0 x 30mm Hex Flange Bolt (Intake Manifold) (4x) - M6 x 1.0 x 20mm [...]

  • Page 6

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 6 INST ALLA TION HARDW ARE P AR TS LIST (Continued) Hardware Bag #6 (2x) - M6 x 1.0 x 35mm Hex Flange Bolt (Water Crossover) (2x) - M6 x 1.0 x 45mm Hex Flange Bolt (Wat[...]

  • Page 7

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 7 I. Hood Removal 1. Use a panel puller to pry off two of the push-pins holding the hood insulator in place on the passenger side, then reach behind the insulator to di[...]

  • Page 8

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 8 7. Use an 8mm socket with a 12” extension bar to remove the three bolts holding the batter y tray in place, then use a panel puller to detach the wiring harness cli[...]

  • Page 9

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 9 11. Detach the mass airflow sensor electrical connector from the air filter outlet tube. 12. Disconnect the evaporative emissions tube from the intake manifold and mo[...]

  • Page 10

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 10 18. Remove the fuel line lock clip and let it dangle. 19. Use a 5/8” fuel line removal tool to disconnect the fuel supply line from the fuel rails. Use a shop rag [...]

  • Page 11

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 11 25. 2005-2008 applications should remove the o-ring seals from the intake manifold and inspect them for damage. Any damaged seals must be replaced; the rest will be [...]

  • Page 12

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 12 31. Use a 10mm socket to remove the two outer alternator bracket bolts, and an 8mm socket to remove the two inner alternator bracket bolts. 8mm 10mm 32. Use a panel [...]

  • Page 13

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 13 37. Reach through the fender well with a 10mm socket to loosen the two nuts on each side that attach the front bumper cover to the body . 38. Pull the front bumper c[...]

  • Page 14

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 14 42. Use large pliers or a clamp removal tool to detach both upper radiator hoses from the water crossover . 43. Place shop rags in the engine valley to catch excess [...]

  • Page 15

    55. Hang the water pump on the passenger side outer bumper bolts while pushing the outlet hose onto the inlet nipple of the heat exchanger . Secure the hose with a clamp, and the wa ter pump bracket with two of the M8 flange nuts supplied. 56. Install the long 3/4” hose onto the driver side barb of the heat exchanger and secure it with a clamp. V[...]

  • Page 16

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 16 59. ‘05 a pplications should locate the red wire in pin 10, near the bottom of the connector . ‘06 a pplications should locate the red wire in pin 2, at the top [...]

  • Page 17

    66. Use a 10mm socket to attach the power wire to the power terminal on the fuse box 67. Route the water pump electrical connector below the fuse box and around the washer fluid reservoir and plug it into the intercooler water pump. 68. Install the short ETC harness extension onto the ETC connector on the main engine wiring harness, previously remo[...]

  • Page 18

    76. Reinstall the foam bumper insulator and secure it in place with the stock body pins. 77. Reconnect the fog lights and indicators, then replace the fascia onto the front of the car . Reach through the fender wells to reattach the nuts that secure it. 78. Reinstall the screws and push in rivets that secure the inner fender wells, then reinstall t[...]

  • Page 19

    86. Install the smaller of the two Edelbrock supplied idler pulleys onto the alternator bracket with the open end facing the bracket. Secure it with a small amount of blue Loctite applied to the bolt saved in the previous step, then use a 13mm socket to torque it down to 18 ft/lbs. 87. Remove the alternator mounting stud on the driver’ s side of [...]

  • Page 20

    X. Installing Spark Plugs (Not Included In 1585) NOTE: The follo wing steps only apply to Mustangs built prior to December , ‘07. Later applica tions have the proper heat range spark plug installed from the factor y and will not use the supplied plugs. These Mustangs should skip ahead to ‘ Installing the Supercharger ’. Early model spark plug[...]

  • Page 21

    100. Insert the water crossover into the gap between the intercooler manifold and the and the supercharger drive pulley . There are no bolts that directly a ttach the crossover to the manifold, so it will need to be held stead y as the supercharger is installed. 101. With the help of an assistant or a cherr y picker , carefully lower the supercharg[...]

  • Page 22

    107. Install the 3/8” vacuum hose attached to the rear of the manifold onto the brake booster nipple and secure it with the spring clamp provided. 108. Install the 1/4” vacuum hose attached to the rear of the manifold onto the fuel pressure sensor . 109. Connect each of the fuel injectors to the appropriate terminal on the main wiring harness, [...]

  • Page 23

    114. Place the tensioner in a cloth wrapped vice and use a grinding wheel or hacksaw to remove the stop. 115. Use a grinding wheel or file to ensure that the area that was ground down is smooth and free of burrs. 116. Use a 10mm socket to install the three tensioner brace bolts, making sure to line up the square holes. 117. Use a 10mm socket to rei[...]

  • Page 24

    121. Unbolt the power steering reser voir so that it can be pushed out of the way while installing the alternator . 122. Thread the serpentine belt through the alterna tor bracket and over the alternator pulley before securing the alternator to the bracket with the two M8 x 40mm bolts supplied in hardware bag #3. Verify that the alternator is fully[...]

  • Page 25

    127. Carefully remove the motor housing cap. 128. Install the plastic capped spring into the new Edelbrock supplied throttle body so that the pigtail end is hooked into the catch slot of the gear on the end of the throttle shaft. 129. Install the ETC motor over the plastic capped spring and tighten the screws that hold it in place. 130. Use needle [...]

  • Page 26

    136. Install the new high flow air filter in the airbox. 137. Use a T20 T orx driver to install the new MAF sensor in the air cover outlet tube, torque the two screws tha t retain it to 18 in/lbs., then reinstall the cover . 138. Install the throttle body elbo w onto the throttle body and secure it with the provided hose clamps. The flexible elbow [...]

  • Page 27

    144. Install the supplied heater hose onto the heater tube on the passenger side of the water crossover . 145. Verify that the coolant petcock is closed, then refill the coolant system. 146. Fill the intercooler system with a 50/50 blend of water and coolant poured into the recover y tank. Fill the tank until the water level is roughly 1” from th[...]

  • Page 28

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 28 153. Lower the driver side coil cover into place, orienting the bracket so that it lines up with the bolt provision below the TMAP sensor . Use caution not to pinch [...]

  • Page 29

    166. Read the description and press select. 167. The programmer will automa tically save a copy of your existing engine tune. Press select to continue. 168. T urn the ignition key to the ‘OFF’ position when prompted, but do not remove it. 169. T urn the ignition key to the ‘ON’ position when prompted, but do not a ttempt to start the car . [...]

  • Page 30

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 30 Additional Supporting Components Now that the horsepo wer potential of your Mustang has been substantially increased, Edelbrock strongly recommends upgrading the sus[...]

  • Page 31

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 31 Complete Suspension Kits Edelbrock T ouring Suspension Kits include the best combination of components needed to upgrade your stock suspension and improve handling. [...]

  • Page 32

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 32 Suspension Components Suspension Kit Contents T ubular Lower T railing Arm #5276 Adjustable Upper T railing Arm #5253 Adjustable Panhard Rod #5220 T railing Arm Relo[...]

  • Page 33

    ©2011 Edelbrock LLC Part #1580 & 1585 Brochure #63-1580 Rev . 1/11 - AJ/mc Edelbrock 4.6L Ford Supercharger System for 2005 and later Mustang GTs Installation Instructions Page 33 T ubular T railing Arms are constructed of 1-1/4" diameter .120" wall steel tubing which offers increased strength over other designs, and ha ve the added [...]