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Emerson Process Management 644H manual

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Table of contents for the manual

  • Page 1

    Quick Start Guide 00825-0100-4728, Rev BD May 2014 R osemount ® 644H and 644R Smar t T emperature T ransmitt ers[...]

  • Page 2

    May 2014 2 Quick Start Guide NO TICE This installation guide pr ovides basic guidelines f or the Rosemount 644. It does not pro vide instruc tions for detailed configuration, diagnostics, maintenance , serv ice , troubleshooting, or installation. R efe r to the 644 Re fere nce M anual (document n umber 00809-0100-4728) for more instruction. The man[...]

  • Page 3

    Quick Start Guide 3 May 2014 Step 1: Configure (bench calib ration) The 644 commu nicates using the fiel d communicator (comm unication require s a loop resistance be tween 250 and 1100 ohms. Do no t operate when po wer is below 12 Vdc at the t ransmitter terminal) . Refer to the 644 Refere nce Manual (document numb er 00809-0100-472 8) and the Fie[...]

  • Page 4

    May 2014 4 Quick Start Guide Step 2: V erif y co nfiguration The tradit ional interface F ast Key sequences in Ta b l e 1 and Device Dashboard Fast Key Sequences in Ta b l e 2 may be us ed for transmitter con figuration and sta rtup. Field c ommunicat or use r inte r face The Traditiona l Interface Fast Key Sequences c an be found on T able 1 on pa[...]

  • Page 5

    Quick Start Guide 5 May 2014 T able 1. T raditional Interface F ast Ke y Sequences Function Fas t K ey s Function Fas t Key s Active Calibra tor 1, 2, 2, 1, 3 Open Sensor Hold off 1, 3, 5, 3 Alarm/Saturation 1, 3, 3, 2 Percent Range 1, 1, 5 AO Ala rm Type 1, 3, 3, 2, 1 Poll Address 1, 3, 3, 3, 1 Burst Mode 1, 3, 3, 3, 3 Process T em perature 1, 1 B[...]

  • Page 6

    May 2014 6 Quick Start Guide Input/ve rif y Callendar V an-Duse n constants If sensor matching is being used with this combinat ion of a transmitter and sensor, verify the constants input. 1. At the Home screen, selec t 1 Devic e Setup , 3 Configuration , 2 Sensor C onfig , 1 Senso r 1, 3 Cal V an-Dusen . Set the con trol loop to manu al. Select OK[...]

  • Page 7

    Quick Start Guide 7 May 2014 Input/ve rif y Ca llend ar V an-D use n c onstants If sensor matching is bei ng used with this combin ation of a transmitter and sensor, verify the constants i nput. 1. From the Home scre en, s elect 2 Con figure , 2 Manual Setup , 1 Senso r . Set the con trol loop t o manu al and se lect OK. 2. S elect Ca l Van Dusen a[...]

  • Page 8

    May 2014 8 Quick Start Guide St ep 4: Mount the transmitter Mount the tra nsmitter at a h igh point in the conduit ru n to prevent moisture from draining into th e transmitter hous ing. T ypical c onnection head installation Head moun t transmitter with D IN plate st yle senso r 1. Attach the thermowell to the pipe or process container wall. Instal[...]

  • Page 9

    Quick Start Guide 9 May 2014 T ypical univ ersal he ad installation Head mount transmitter with threaded sensor 1. Attach the thermowell to the pipe or process c ontainer wall. Install a nd tighten thermowells bef ore applyi ng process pressure . 2. Att ach necessary ex tension nipples and adapte rs to the th ermowell. Se al the nipple and adapter [...]

  • Page 10

    May 2014 10 Quick Start Guide Rail mount transmitte r and sensor 1. Attach the transmitter to a suitable rail or panel. 2. Att ach the thermowe ll to the pipe or process c ontainer wall. Install and tighten the thermowell, according to plan t standards, before applying pressure . 3. Attach the sensor to the c onnection head and mount the en tire as[...]

  • Page 11

    Quick Start Guide 11 May 2014 Rail mount transmitt er with thre aded sensor 1. Attach the transmitter to a suitable rail or panel. 2. Att ach the thermowe ll to the pipe or process container wall. Install and tighten the thermowe ll before applying pressure . 3. Att ach necessary ex tension nipples and adapte rs. Seal the nipple and adapter threads[...]

  • Page 12

    May 2014 12 Quick Start Guide Step 5: Wire and apply power Wire the transmitte r  Wiring diagrams are located inside the terminal block co ver . Figure 4. Sensor Connections Diagr am Pow er the transm itte r 1. An ex ternal power supply is requi red to operate the transmit ter . 2. Remov e the terminal block cove r (if applicable). 3. Con nect t[...]

  • Page 13

    Quick Start Guide 13 May 2014 Ground the transmitter Ungrounded thermocouple, mV , and RTD/Ohm inputs Each process in stallation has di fferent requirements for ground ing. Use the grounding options recommended b y the faci lity for the specific sensor type, or begin with grounding option 1 (the most common). Option 1 1. Connec t sensor wiring shie[...]

  • Page 14

    May 2014 14 Quick Start Guide Option 3 1. Ground sensor wiring shield at the sensor , if possible. 2. In sure that the sensor wiring and signal wiring shields are electrically isolated from the trans mitte r housing . 3. D o not connect the signal wiring shield to the sensor wiring shield. 4. Ground signal wiring shield at the powe r supply end. Gr[...]

  • Page 15

    Quick Start Guide 15 May 2014 St ep 6: Perform a loop test The Loop Test co mmand verifies transmit ter output, loop i ntegrity, and operat ion of any recorders or similar de vices installe d in the loop. T radition al inte r fac e Initiate a loop t est 1. Conn ect an ex te rnal am pere me te r in se ries with the transmitt er loop ( so the power t[...]

  • Page 16

    May 2014 16 Quick Start Guide Produc t Cer tifications Appro v ed Manuf acturing L ocations Ro semoun t Inc. - Ch anh ass en, Mi nneso ta, U SA Ro semount T emperature GmbH – Ge rmany Emerson Proces s Manage ment Asia Pac ific – Singapore European Directive Inf ormation A copy of the EC Declara tion of Conformity c an be found at the end of the[...]

  • Page 17

    Quick Start Guide 17 May 2014 Special C onditions for Safe Us e (X): 1. When no en closure option is s elected, the Model 644 T emperature T ransmitter shall be installed in a final enc losure meeting type of protection IP20 and meeting the requirements of AN SI/ISA 61010-1 and ANSI/ISA 60079-0 2. The Model 644 optional housings m ay con tain alumi[...]

  • Page 18

    May 2014 18 Quick Start Guide I1 AT E X I n t r i n s i c S a f e t y Certificate : Baseef a03A TE X0499X [Headmount Fieldbus/Pro fibus]; BAS00A TE X1033X [Railmount HART]; Ba seefa12A TEX0 101X [Headmount HART] Standards U sed: EN 60079-0: 2012 (2011 for HART 7); EN 60079-11:2012; Markings : II 1 G Ex ia IIC T4 Ga [Fie ldbus/Pro fibus]; II 1 G Ex [...]

  • Page 19

    Quick Start Guide 19 May 2014 Inte rnation al E7 IECEx Flame proof Certificate: IE CEx FMG 12.0022X Standar ds Used: IE C 60079-0:2011, IEC 60079-1:2007-04, IEC 60079-31:2008 Marking s: Ex d IIC T6…T1 Gb , T6(-50 °C  T a  +40 °C), T5…T1(-50 °C  T a  +60 °C); Ex tb IIIC T130 °C Db, (-40 °C  T a  +70 °C); IP66 See Ta b l [...]

  • Page 20

    May 2014 20 Quick Start Guide NK IECEx Du st Certificate : IECEx FMG 12.0022X Standards U sed: IE C 600 79-0:2011, IEC 60079-1:2007-04, IE C 60079-31:2008 Markings : Ex d IIC T6…T1 Gb, T6(-50 °C  T a  +40 °C), T5…T1(-5 0 °C  T a  +60 °C); Ex tb IIIC T130 °C Db, (-40 °C  T a  +70 °C); IP66 See Ta b l e 3 at the end of th[...]

  • Page 21

    Quick Start Guide 21 May 2014 China E3 China Flameproo f Certificate: GYJ111385 Standar ds Used: GB3836.1-2000, GB3836.2-2000, GB12476.1-2000 Markings: Ex d IIC T6 Special C onditions for Safe Us e (X): 1. T emperature Assembly using te mperature se nsor t ype 65, 68 , 75, 183, 185 are cer ti fi ed. 2. The ambient tempera ture range is: 3. The ear [...]

  • Page 22

    May 2014 22 Quick Start Guide I3 China Intrinsic Sa fety Certificate : GYJ111384X Standards U sed: GB3836.1-2000, GB3836.4-2000 Markings : Ex ia IIC T4/T5/T6 Special Conditions for Sa fe Use (X): 1. The ambient te mperature range is: When Options do not se lec t Enhance P erformance When Options select Enhanced Performanc e 2. Parameters: When Opti[...]

  • Page 23

    Quick Start Guide 23 May 2014 When Options select Enhanc ed Performance T erminals of pow er supply (+, -) T erminals of s ensor (1,2,3,4) 3. This product com plies t o the req uire ment s for FISC O field de vice s spec ified in IEC60079-27: 2008. For the c onnection of an intrinsica lly saf e circuit in accord ance FISCO mode l, FISC O parameters[...]

  • Page 24

    May 2014 24 Quick Start Guide N3 China T y pe n Certificate : GYJ101421 Standards U sed: GB3836.1-2000, GB3836.8-2003 Markings : Ex nA nL IIC T5/T6 Special C onditions for Safe Us e (X): 1. The relation among T code , ambient t empera ture range is as f ollowing: When Options do not se lec t Enhanced Pe rformance When Options select Enhanced Perfor[...]

  • Page 25

    Quick Start Guide 25 May 2014 Com bi nati o ns K1 combin ation of E1, I1, N1, NC, and ND K2 combi natio n of E 2 and I2 K5 combi natio n of E 5 and I5 K7 combin ation of E7, I7, N7, NG, and NK KA combina tion of K1 and K6 KB combina tion of K5 and K6 KC combi natio n of I5 and I 6 KD combin ation of E1, E5, K6, I1, I5, I6 Ta b l e s T able 3. Proce[...]

  • Page 26

    May 2014 26 Quick Start Guide Declar ation of Conformity[...]

  • Page 27

    Quick Start Guide 27 May 2014[...]

  • Page 28

    May 2014 28 Quick Start Guide[...]

  • Page 29

    Quick Start Guide 29 May 2014[...]

  • Page 30

    May 2014 30 Quick Start Guide[...]

  • Page 31

    Quick Start Guide 31 May 2014[...]

  • Page 32

    Rose mo unt In c. 8200 Mark et Boulev ard Chanha ssen , MN USA 55317 T (US) (8 00) 999-9307 T (Intnl) (952 ) 906-8888 F (952) 906-8889 Emerso n Process Management Asia Pacifi c Private Lim ited 1 Pandan Cr esce nt Singapor e 128461 T (65) 6777 8211 F (65) 6777 0947/65 6777 0743 Emerso n Process Management GmbH & Co. OHG Argels rieder F eld 3 82[...]