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Emerson Process Management 760004-A manual

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Table of contents for the manual

  • Page 1

    Instruction Manual 760004-A February 2002 http://www.processanalytic.com Model NGA 2000 HFID Heated Flame Ionization Detector Module[...]

  • Page 2

    Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess.com http://www.processanalytic.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, ma nufactures and tests its produ cts to me[...]

  • Page 3

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Contents i Model NGA 2000 HFID TABLE OF CONTENTS PREFACE........................................................................................................................ ................... 1 Definitions ..............................[...]

  • Page 4

    Instruction Manual 760004-A February 2002 ii Contents Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 4-4 Burner Internal Components ................................................................................................. 4 -8 a. Disassembly of Burn er/Thermal Block ..................................[...]

  • Page 5

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Contents iii Model NGA 2000 HFID LIST OF ILLUSTRATIONS Figure 1-1. Flame Ionization Detection Technol ogy ........................................................................... 1 -2 Figure 1-2. Heated Flame Ionization Dete ctor Analyzer[...]

  • Page 6

    Instruction Manual 760004-A February 2002 iv Contents Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID[...]

  • Page 7

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-1 Model NGA 2000 HFID PREFACE The purpose of this manual is to provide information con cerning the components, functions, installation and maintenance of the NGA 20 00 HFID and the System Accessories of the NGA 2000 System. Some se[...]

  • Page 8

    Instruction Manual 760004-A February 2002 P-2 Preface Rosemou nt Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID SAFETY SUMMARY If this equipment is used in a manner not specifi ed in the s e instructions, protective system s may be impaired. AUTHORIZED PERSONNEL To avoid explosion, loss of life, personal injury and dam[...]

  • Page 9

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-3 Model NGA 2000 HFID WARNING . HIGH TEMPERATURE This equipment is used in the analy s is of sample gases at temperatures o f up to 250  C. All compo- nents and material in contact with the sample, the ov en and the burner can r[...]

  • Page 10

    Instruction Manual 760004-A February 2002 P-4 Preface Rosemou nt Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID WARNING . POSSIBLE EXPLOSION HAZARD Ensure that all gas connections are made as lab eled and are leak free. Improper gas connections could result in explosion or death. CAUTION . OVER-VOLTAGE SPIKING If this [...]

  • Page 11

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-5 Model NGA 2000 HFID GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Ga s Association's "Handbook of Com- pressed Gases" published in 1981 C[...]

  • Page 12

    Instruction Manual 760004-A February 2002 P-6 Preface Rosemou nt Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID NAMUR 97-C219 N 9 6 DOCUMENTATION The following NGA 2000 HFID instruction material s are av ailable. Contact Customer Service Center or the local representative to order. 748414 Instruction Manual (this d ocu[...]

  • Page 13

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-7 Model NGA 2000 HFID GLOSSARY OF TERMS Analyzer Module The module that contains all sensor/detecto r compon ents for development of a Primary Variable sign al; in- cludes all signal conditioning and temperature control circuitry. [...]

  • Page 14

    Instruction Manual 760004-A February 2002 P-8 Preface Rosemou nt Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID Softkey s The five function softkeys located below the front panel di splay; they assum e the function displayed directly above each on the display, a function dictated by software. System Any collection of A[...]

  • Page 15

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 1-1 Model NGA 2000 HFID SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 OVERVIEW This manual describes the He ated Flame Ioni- zation Detector (HFID) Analyzer Module of Rosemount Analytical's NGA 2000 Series[...]

  • Page 16

    Instruction Manual 760004-A February 2002 1-2 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID concentration of hydrocarbons in the sample. This measure of concentration i s placed on the network, where it can be shown on a data acquisition device. Figure 1-1. Flame Ioniza tion D[...]

  • Page 17

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 1-3 Model NGA 2000 HFID Detect or (Burner) Purge Air Outlet Preamp Board (In Shield) Fuel Shutoff Solenoid Valve Gas Lines (See Figure 2-2) Computer Board Sensor Board Safe ty Boa rd Burner Air & Fuel Regu[...]

  • Page 18

    Instruction Manual 760004-A February 2002 1-4 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 1-5 SPECIFICATIONS a. General Measurement Species .................... Total hydrocarbons Ranges (H2/He Fuel) Low range .............................. 0 to 10 ppm, CH4, through 0 to 1%,[...]

  • Page 19

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 1-5 Model NGA 2000 HFID c. Gas Requirements Sample .......................................... Non-flammable, below 100% of LEL Flow rate ................................ 1.0 to 2.5 L/min. Supply pressure .....[...]

  • Page 20

    Instruction Manual 760004-A February 2002 1-6 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID d. Gas Connections Sample In ...................................... 1/4" O.D. tube fitting, stainless steel Regulated Air In ............................... 1/4" O.D . tube fi[...]

  • Page 21

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 2-1 Model NGA 2000 HFID SECTION 2 INSTALLATION 2-1 UNPACKING If the HFID Analyzer Module is received as a separate unit, carefully examine the shipping carton and contents for sign s of damage. Im- mediately n[...]

  • Page 22

    Instruction Manual 760004-A February 2002 2-2 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID graph-grade tubing. Thoroughly cle an before use (if a hydrocarbon-based clea ning solvent such as acetone is used, purge tubing with dry nitrogen or helium for several minute s before [...]

  • Page 23

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 2-3 Model NGA 2000 HFID b. Pneumatic Connections WARNING HIGH TEMPERATURES The Sample In, Sample Bypass Out, and Burner Exhaust Out gases and fittings can reach temperatures of up to 250 ° C. Make connections[...]

  • Page 24

    Instruction Manual 760004-A February 2002 2-4 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID introduced through the sampl e inlet at the rear of the module. Zero Gas - Analysis is affected by the background gas of the sample. The refore, it is recommended to use zero g as with [...]

  • Page 25

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 2-5 Model NGA 2000 HFID DIFFUSE R BULKHEAD REDUCER 1/4T - 1/8T BRASS FILTER BULKHEAD 1/4T - 1/4T BRASS TUBING 1 /8 OD COPPER MANIFOLD, SAMPLE SAMPLE CAPILLA RY SENSOR, SAMPLE TEMPERATURE BULKHEAD 1/4T - 1/8T S[...]

  • Page 26

    Instruction Manual 760004-A February 2002 2-6 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 2-6 ELECTRICAL CONNECTIONS Two electrical conne ctions are required on the Analyzer Module: POWER and NETW ORK (See Figure 2-3 and Figure 2-4). On the Ana- lyzer Module, two NETWORK con[...]

  • Page 27

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 2-7 Model NGA 2000 HFID 6.0 [152] .7 [18] 1.9 [48] 6.8 [174] 8.2 [208] .6 [15] 2.8 [71] 4.3 [ 110 ] 1.1 [28] 2.0 [51] 3.6 [91] 1.1 [28] FRONT VIEW 1.4 [34] 22.5 [571] .3 [7] .7 [17] .2 [6] .25 [6] DIA SIDE VIE[...]

  • Page 28

    Instruction Manual 760004-A February 2002 2-8 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID HARNESS , GLOW PLUG J3 P3 J4 P4 J5 P5 J6 P6 J1 P1 J2 P2 J3 P3 P7 J7 COMPUTER ANALYSIS BOARD J1 P1 CABLE ASSEMBLY, FLAT 30 CO ND MTG STUD GND STRAP POWER RESIST OR SENSOR ASSEMBLY, REF T[...]

  • Page 29

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Spe cifications 2-9 Model NGA 2000 HFID 2-7 INSTALLATION CONSIDERATIO NS CHECK- LIST Verify the following: • The Analyzer’s location should be: Clean A well ventilated area weatherproofed Non-hazardou s Vibration-free Hav[...]

  • Page 30

    Instruction Manual 760004-A February 2002 2-10 Description and Specifications Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID[...]

  • Page 31

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-1 Model NGA 2000 HFID SECTION 3 OPERATION 3-1 OVERVIEW Prior to initial startup, the user should leak test the module as outlined in Section 2. For the remainder of this section, Analyzer Module interconnection with a control mod[...]

  • Page 32

    Instruction Manual 760004-A February 2002 3-2 Operation Rosemount Analytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 HFID • Power supply test - Verifies that all internal DC voltages are within the required tolerances. • Network test - Checks the inte rnal network interface. • 20 bit ADC test - Checks the 20-bit ADC on t[...]

  • Page 33

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-3 Model NGA 2000 HFID and the Purge Gas variable does not read "ON," contact factory. If the safety s ystem is initiated successfully (Purge Gas vari- able is "ON"), continue with the remainder of the startup [...]

  • Page 34

    Instruction Manual 760004-A February 2002 3-4 Operation Rosemount Analytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 HFID 3-4 CALIBRATION Calibration gas setup is as follo ws: 1. Set oven temperature setpoi nt. 2. Apply regulated air at a pressure b etween 10 and 25 psig. 3. Allow case, oven, and sa mple tempera- tures to stab[...]

  • Page 35

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-5 Model NGA 2000 HFID 1. Verify that correct zero and span calibra- tion gases are being used properly. If so, attempt to recalibrate according to in- structions at the beginning of Section 3-4, ensuring that the oven, sample and[...]

  • Page 36

    Instruction Manual 760004-A February 2002 3-6 Operation Rosemount Analytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 HFID than 0.5 inches of water. (Monitor display message, Purge Gas (ON) in Mi scellane- ous Control Parameters menu for correct state. Proper sealing hardware must be used in order to obtain the require d purge [...]

  • Page 37

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-7 Model NGA 2000 HFID Figure 3-1. Typical Curves of Module Respon se vs. Pressure Setting on Fuel Pressure Regul ator Figure 3-2. Typical Curves of Module Respon se vs. Pressure Setting on Air Pressure Reg ulator 0 0.2 0.4 0.6 0.[...]

  • Page 38

    Instruction Manual 760004-A February 2002 3-8 Operation Rosemount Analytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 HFID 614 2 35 Torque Se quence: Screw #1, 4 to 5 turns Screw #2, 4 to 5 turns Screw #3, 4 to 5 turns Screw #4, 4 to 5 turns Screw #5, 4 to 5 turns Screw #6, 4 to 5 turns Repeat torque sequence until all screws a[...]

  • Page 39

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-1 Model NGA 2000 HFID Cover Insulation Shield Securing Screw (4) Cover/Rear Panel Secur- ing Screws (6) AT TE NT IO N PURGE AIR OUT WARNING WARNING ATTENTION BURNER AIR IN REGULATED AIR IN PURGE AIR IN HEATED SAMPL[...]

  • Page 40

    Instruction Manual 760004-A February 2002 4-2 Maintenance and Service Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID Oven Assembly 659551 Fan Assembly 657414 Rear Panel Assembly 656954 Fixed Flow Controller Assembly 657434 Front Panel Assembly 656949 Electronics Assembly 656943 DC Power Supply Mod- ule Assem[...]

  • Page 41

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-3 Model NGA 2000 HFID Oven Assembly 659551 4-2 OVEN Though the oven can be replaced as a com- plete unit, all internal components are field re- placeable. a. Removal Refer to Figure 4-3, disconnect the oven' s[...]

  • Page 42

    Instruction Manual 760004-A February 2002 4-4 Maintenance and Service Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID b. Disassembly 1. Refer to Figure 4-4A. Remove the four retaining screws on the oven cover, remove cover. 2. Remove the two screws and one nut securing the outer oven front panel to the outer [...]

  • Page 43

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-5 Model NGA 2000 HFID Figure 4-4. Oven Assembly A B C Inner Oven Front Panel 657352 Preamp connector nut, washer (typ 2) Exhaust Oven Cover 657105 (with insulation 657346) Nuts and Fer- rules (2 ea.) Inner Oven Ret[...]

  • Page 44

    Instruction Manual 760004-A February 2002 4-6 Maintenance and Service Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 4-3 BURNER This section covers burner com ponents which can be replaced without rem oval of oven from the chassis. a. Temperature Sensor 1. Refer to Figure 4-4A. Remove the four screws on the [...]

  • Page 45

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-7 Model NGA 2000 HFID Set Screw M3X0.5 x 10mm 903125 RTD Detector 657063 Igniter Assembly 657205 O-Ring 903736 O-Ring 903737 Flameout Sensor 657199 Temperature Sensor 657468 Retainer, Burner Cap The components show[...]

  • Page 46

    Instruction Manual 760004-A February 2002 4-8 Maintenance and Service Rosemount Anal ytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 4-4 BURNER INTERNAL COMPO N ENTS WARNING BURNER CONTAMIN ATION Do not handle internal parts of the burn er with bare hands. All tools used for main- tenance must be free of contamina t es. a. [...]

  • Page 47

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-9 Model NGA 2000 HFID Burner Cap Burner Cap Retainer Gasket 656931 Burner Base Burner Base Combustion Chamber A B O-Ring 904373 b. Replacing Burner Jets Disassemble the burner only if contami- nants are evident. Co[...]

  • Page 48

    Instruction Manual 760004-A February 2002 4-10 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID Air Baffle (Ref) 102260 See Below Sample Jet 657005 Gasket 102256 Jet Assembly 657012 Gasket 102273 Nut, Jet 657016 Air Baffle ≈ .06 Position with tab ov er the air hole (approximately 1/16?[...]

  • Page 49

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-11 Model NGA 2000 HFID c. Burner Jet Installation WARNING BURNER CONTAMIN ATION Do not handle internal parts of the burn er with bare hands. All tools used for main- tenance must be free of contamina t es. 1. Insta[...]

  • Page 50

    Instruction Manual 760004-A February 2002 4-12 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID Sample RTD 657061 Cartridge Heater 659643 Thermostat 657065 4-5 THERMAL BLOCK The sample RTD can be repl aced with the thermal block attached to burner and mounte d in oven. The cartridge heat[...]

  • Page 51

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-13 Model NGA 2000 HFID b. Cartridge Heater 1. Remove oven from analyzer mod ule per Section 4-2a. 2. Remove burner/thermal bl ock from oven per Section 4-2b. 3. Refer to Figure 4-9. Loosen retainin g set screw, pul[...]

  • Page 52

    Instruction Manual 760004-A February 2002 4-14 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 4-6 ELECTRONICS ASSEMBLY The electronics assembly must be removed from the chassis if replacement of any of the following components is necessary: Power Supply Board Safety Board Computer Anal[...]

  • Page 53

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-15 Model NGA 2000 HFID Figure 4-12. Electronics Assembly – Exploded View a. Printed Circuit Bo ards When replacing a ci rcuit board, the fol- lowing procedure is recommended: Per Section 4-6, remove securing hard[...]

  • Page 54

    Instruction Manual 760004-A February 2002 4-16 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID b. Case Temperature Sensor 1. Per Section 4-6, remove securin g hardware from electronics asse mbly and lay on bench. 2. Disconnect ca se temperature sensor cable. 3. Remove screw securing cab[...]

  • Page 55

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-17 Model NGA 2000 HFID c. Case Pressure Purge S w itch 1. Per Section 4-6, remove securin g hardware from electronics asse mbly and lay on bench. 2. Disconnect the two ele ctrical termi- nals, note location. 3. Dis[...]

  • Page 56

    Instruction Manual 760004-A February 2002 4-18 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID d. Preamp Assembly 1. Per Section 4-6, remove securin g hardware from electronics asse mbly and lay on bench. 2. Disconnect and n ote location of ca- bles. 3. Remove the two screws and wash er[...]

  • Page 57

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-19 Model NGA 2000 HFID 4-7 FAN ASSEMBLY 1. Disconnect and n ote location of cables. 2. Remove the two hex nuts secu ring the fan to the chassis, lift fan assembly out. Figure 4-16. Fan Assembly Installation Fan Ass[...]

  • Page 58

    Instruction Manual 760004-A February 2002 4-20 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 4-8 FLOW CONTROLLER 1. Disconnect the all tubing and wiring con- nectors, note locations. 2. Remove the four hex nuts se curing the flow controller assembly to the analyzer module chassis. Fig[...]

  • Page 59

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-21 Model NGA 2000 HFID Figure 4-18. Flow Controller Assembly Remove and discard bracket supplied with regulator, assembly as shown. Sample Sensor 656418 Regulator 250 psi 023382 FLOW Regulated Air In Regulated Air [...]

  • Page 60

    Instruction Manual 760004-A February 2002 4-22 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 4-9 DC POWER SUPPLY MODULE Disconnect and note location of all wiri ng to DC power supply module. Remove the two hex nuts securing module to chassis, remov e module. Figure 4-19. DC Power Supp[...]

  • Page 61

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-23 Model NGA 2000 HFID LED Indicator Assembly 657029 Purge Air Flow Switch 656533 Burner Air Regulator 902832 Burner Air Sensor 656443 Air Ignite Restrictor 655794 Manual Ignite Toggle Switch 657053 Purge Air Regul[...]

  • Page 62

    Instruction Manual 760004-A February 2002 4-24 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID Replacing Front Panel Components 1. To access compon ents, remove the four front panel mounting screws (two on front, one on each side). 2. Remove the burner air re gulator and fuel regulator [...]

  • Page 63

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-25 Model NGA 2000 HFID a. LON/Power Module 1. Disconnect wiri ng connectors, note locations. 2. Refer to Figure 4-20. From the out- side of the front panel, remove the two mounting screws. 3. Install replaceme nt m[...]

  • Page 64

    Instruction Manual 760004-A February 2002 4-26 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID 5. Inspect o-ring for damage, repl ace if necessary. Install o-ring onto regu- lator threaded shaft. 6. Insert regulator into front panel, se- cure with mounting nut. 7. Re-attach the three tu[...]

  • Page 65

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-27 Model NGA 2000 HFID 4-11 REAR PANEL COMPONENTS The following components are mounte d to the rear panel: • Fuel In 2-Way Solenoid Valve • Regulated Air In Check Valve • Burner Air In Filter • Heated Sampl[...]

  • Page 66

    Instruction Manual 760004-A February 2002 4-28 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID a. Fuel In 2-Way Solenoid Valv e 1. Disconnect wiri ng solenoid valve wir- ing connector, note location. 2. Inside the analyzer module, discon- nect the tube going to the connector on the “o[...]

  • Page 67

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emers on Process Management Troubleshooting 5-1 Model NGA 2000 HFID SECTION 5 TROUBLESHOOTING 5-1 TROUBLESHOOTING CHECK LIST a. Safety System 1. Verify purge supply pressure at bulk- head is between 10 and 20 psig. 2. Chec k case for leaks. 3. Check burne r for leaks.[...]

  • Page 68

    Instruction Manual 760004-A February 2002 5-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Mana gement Model NGA 2000 HFID 18. Verify that there is +10VDC to the reference thermistor. c. Drift 1. Verify that the sample, burner air, and fuel supply pressures are constant. 2. Check that the tubing, reg ulators, pumps, fitti[...]

  • Page 69

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 6-1 Model NGA 2000 HFID SECTION 6 REPLACEMENT PARTS WARNING PARTS INTEGRITY Tampering with or unauthorized substitution of components may ad versely affect safety of this product. Use only factory - approved components for [...]

  • Page 70

    Instruction Manual 760004-A February 2002 6-2 Replacement Parts Rosemount A nalytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 HFID 6-2 GENERAL 813344 Fuse, 6A 903107 Fuse, Thermal Cutoff 72 ° (2 Required - Safety and Power Supply PCB’s) 657029 LED Indicator Assembly 656560 LON/Power Module 657413 DC Power Supply Module 6570[...]

  • Page 71

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Replacement Parts 6-3 Model NGA 2000 HFID 6-4 OVEN COMPONENTS 659551 Oven Assembly 657359 Burner Assembly 657205 Igniter Assembly 903736 O-Ring (Igniter Assembly) 657063 RTD Detector 903125 Set Screw M3X0.5 x 10mm (RTD Detector) 657468 Temp[...]

  • Page 72

    Instruction Manual 760004-A February 2002 6-4 Replacement Parts Rosemount A nalytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 HFID[...]

  • Page 73

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Proc ess Management Return of Material 7-1 Model NGA 2000 HFID SECTION 7 RETURN OF MATERIAL 7-1 RETURN OF MATERIAL If factory repair of defective equipment is re- quired, proceed as follows: 1. Secure a return authori zation from a Rosemount Analytical Inc. Sa[...]

  • Page 74

    Instruction Manual 760004-A February 2002 7-2 Return of Material Rosemount A nalytical Inc. A Division of Emerson Process Management Model NGA 2000 HFID[...]

  • Page 75

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-1 Model NGA 2000 HFID SECTION 8 APPENDIX A - MENU DISPLAYS Menu: 0 ANALOP Menu: 1 ANALSET MENU: 2 FLOCHEK[...]

  • Page 76

    Instruction Manual 760004-A February 2002 8-2 Appendix A - Menu Displays Rosemount Analytical Inc. A Division of Emerson Proc ess Management Model NGA 2000 HFID MENU: 3 FLOCHEKI1 MENU: 4 ACALSET MENU: 5 APARLST[...]

  • Page 77

    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-3 Model NGA 2000 HFID MENU: 6 ANALSETI1 MENU: 7 CALLIST MENU: 8 CALLISTI1[...]

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    Instruction Manual 760004-A February 2002 8-4 Appendix A - Menu Displays Rosemount Analytical Inc. A Division of Emerson Proc ess Management Model NGA 2000 HFID MENU: 9 ACALSETI1 MENU: 10 APARLSTI1 MENU: 11 AMMAN[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-5 Model NGA 2000 HFID MENU: 12 AMMANI1 MENU: 13 AMSVC MENU: 14 AMSVCI1[...]

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    Instruction Manual 760004-A February 2002 8-6 Appendix A - Menu Displays Rosemount Analytical Inc. A Division of Emerson Proc ess Management Model NGA 2000 HFID MENU: 15 ADIAG MENU: 16 AMPWR MENU: 17 AM1V[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-7 Model NGA 2000 HFID MENU: 18 AMTEMP MENU: 19 AMMISC MENU: 20 AMTREND[...]

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    Instruction Manual 760004-A February 2002 8-8 Appendix A - Menu Displays Rosemount Analytical Inc. A Division of Emerson Proc ess Management Model NGA 2000 HFID MENU: 21 ADIAGI1 MENU: 22 RANGESETAM MENU: 23 RANGESSETI1[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-9 Model NGA 2000 HFID MENU: 24 LINRANGE1 MENU: 25 LINRANGE2 MENU: 26 LINRANGE3[...]

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    Instruction Manual 760004-A February 2002 8-10 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 27 LINRANGE4 MENU: 28 LINRANGE0 MENU: 29 AMPWRI1[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-11 Model NGA 2000 HFID MENU: 30 FLOCHEK1I1 MENU: 31 FILTER MENU: 32 AM1VI1[...]

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    Instruction Manual 760004-A February 2002 8-12 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 33 AMTEMPI1 MENU: 34 AM2VA MENU: 35 PLIMITSA[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-13 Model NGA 2000 HFID MENU: 36 TLIMITSA MENU: 37 AMMISCI1 MENU: 38 ANALSIMPLE[...]

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    Instruction Manual 760004-A February 2002 8-14 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 39 FILTERI1 MENU: 40 LINRANGE0I1 MENU: 41 PLIMITSAI1[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-15 Model NGA 2000 HFID MENU: 42 CALFACTORS MENU: 43 R1FACTORS MENU: 44 RN2FACTORS[...]

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    Instruction Manual 760004-A February 2002 8-16 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 45 RN3FACTORS MENU: 46 RN4FACTORS MENU: 47 AMHELPINDEX[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-17 Model NGA 2000 HFID MENU: 48 LINRANGE1I1 MENU: 49 CALFACTORSI1 MENU: 50 APARLST2[...]

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    Instruction Manual 760004-A February 2002 8-18 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 51 APARLST4 MENU: 52 APARLST5 MENU: 53 APARLST6[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-19 Model NGA 2000 HFID MENU: 54 IGNITION MENU: 55 LISTNOTES MENU: 56 LIGHTFLAMEI1[...]

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    Instruction Manual 760004-A February 2002 8-20 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 57 AUTOFLAMEI1 MENU: 58 DISPLAY MENU: 59 MPARMS[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-21 Model NGA 2000 HFID MENU: 60 AMTOPINFO MENU: 61 ANALSET2 MENU: 62 MPARMSI1[...]

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    Instruction Manual 760004-A February 2002 8-22 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 63 TLIMITSAI1 MENU: 64 IGNITIONI1 MENU: 65 SELFTEST[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-23 Model NGA 2000 HFID MENU: 66 AMHELPINDEX2 MENU: 67 SOFT_DIAG MENU: 68 CALI1[...]

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    Instruction Manual 760004-A February 2002 8-24 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 69 AM2VC MENU: 70 AM2VD MENU: 71 OVENTEMP[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-25 Model NGA 2000 HFID MENU: 72 LINFUNCT MENU: 73 POLYSETUP MENU: 74 MIDPOINT1[...]

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    Instruction Manual 760004-A February 2002 8-26 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 75 POLYGAS1 MENU: 76 POLYSETI1 MENU: 77 POLYGAS2[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-27 Model NGA 2000 HFID MENU: 78 POLYGAS3 MENU: 79 POLYGAS4 MENU: 80 POLYGAS5[...]

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    Instruction Manual 760004-A February 2002 8-28 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 81 POLYGAS6 MENU: 82 POLYGAS7 MENU: 83 POLYGAS8[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-29 Model NGA 2000 HFID MENU: 84 POLYGAS9 MENU: 85 POLYGAS0 MENU: 86 MIDPOINT2[...]

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    Instruction Manual 760004-A February 2002 8-30 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 87 MIDPOINT3 MENU: 88 MIDPOINT4 MENU: 89 LIGHTFLAME[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-31 Model NGA 2000 HFID MENU: 90 EXP_CAL MENU: 91 ZEROI2 MENU: 92 EXP_CAL_DAT[...]

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    Instruction Manual 760004-A February 2002 8-32 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 93 EXP_CAL_DATI MENU: 94 UNITS MENU: 95 UNITSI1[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-33 Model NGA 2000 HFID MENU: 96 POLYSETI2 MENU: 97 POLYSETI3 MENU: 98 RESET[...]

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    Instruction Manual 760004-A February 2002 8-34 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 99 STORE MENU: 100 ANALOPI1A MENU: 101 RFHIST1A[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-35 Model NGA 2000 HFID MENU: 102 RFACTORSIA MENU: 103 RFHIST2A MENU: 104 RFHIST3A[...]

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    Instruction Manual 760004-A February 2002 8-36 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 105 RFHIST4A MENU: 106 SW_DIAGI1 MENU: 107 TWEAKI1[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-37 Model NGA 2000 HFID MENU: 108 ANALSETI3 MENU: 109 STOREDPVA MENU: 110 ZEROI2A[...]

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    Instruction Manual 760004-A February 2002 8-38 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 111 ZEROI1A MENU: 112 ZERO_NOW2 MENU: 113 SPAN_NOW2[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-39 Model NGA 2000 HFID MENU: 114 AMMISC2 MENU: 115 MPARMS2 MENU: 116 AUTOFLAME[...]

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    Instruction Manual 760004-A February 2002 8-40 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID MENU: 117 REBOOT MENU: 118 ABOUT MENU: 119 ABOUT1[...]

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    Instruction Manual 760004-A February 2002 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Appendix A – Menu Displays 8-41 Model NGA 2000 HFID MENU: 120 ALARM1 MENU: 121 MANDATA[...]

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    Instruction Manual 760004-A February 2002 8-42 Appendix A - Menu Displays Rosemount Anal ytical Inc. A Division of Emerson Pro cess Management Model NGA 2000 HFID[...]

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    WARRANTY Goods and part(s) (ex cluding consumables) ma nufactured by Seller are warranted to be free from defects in workmanship and material un der normal use and service for a peri od of twelve (12) months from the date of shipment by Seller. Consumables, glass elect rodes, membranes, liquid junctions, electrolyte, o-rings, etc., are warran ted t[...]

  • Page 118

    Instruction Manual 760004-A February 2002 © Rosemount Analytical Inc. 2001 Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emersonprocess.com ASI A - PAC I FIC Fisher-Rosemoun t Singapore Private Ltd. 1 Pandan Crescent Singapore 1284[...]