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Emerson Process Management IM-106-910Xi manual

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Table of contents for the manual

  • Page 1

    http://w ww .raiho me.com Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Elect ronics for Zirconium Oxi de Flue Gas O 2 Probes[...]

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    [...]

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    http://w ww .raiho me.com Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics T able of Content s Essential Ins tructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION i Introduction Prefac e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Xi Advanced Electronics TOC-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SECTION 3 Configuration of Xi Electronics Verify Instal lation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Xi Configur ation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Set Te[...]

  • Page 5

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 TOC-3 Xi Advanced Electr onics SECTION 6 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Calibration .[...]

  • Page 6

    Xi Advanced Electronics TOC-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 7

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Xi Advanced Electroni cs for Zirconium Oxide Flue Gas O 2 Probes READ THIS PAGE BEFOR E PROCEE DING! ESSENTIAL INSTRUCTIONS Emerson Proc ess Managemen t designs, manufactu res and tests it s products to meet ma ny national and interna[...]

  • Page 8

    Xi Advanced Electronics ii Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 9

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section i Introduc tion Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age iii Definition s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age iii Symbols . .[...]

  • Page 10

    Xi Advanced Electronics iv Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SYMBOLS NOTE TO USE RS The number in the lower r ight corner o f each illustrat ion in this p ublication is a manual illustration num ber . It is n ot a part number , and is not related t o the illustration in any technical manner . OVERVIEW The Xi is s peci[...]

  • Page 11

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 v Xi Advanced Electr onics T echnical Suppor t Hotline For ass istance with technical p roblems, p lease call the Customer Su pport Center (CSC) . The CSC i s staffed 24 hours a day , 7 days a week. Phone: 1-80 0-433-6076 1-440-914 -1261 In addition to the CSC, y ou may also contact F[...]

  • Page 12

    Xi Advanced Electronics vi Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 13

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 1 Descripti on and Specifications Compon ent Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 1-1 System Ove rview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 1- 1 Scope . . [...]

  • Page 14

    Xi Advanced Electronics 1-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 1- 1. T ypical Sys tem Package 1. Instruc tion Manu al 2. Weld Plat e 3. T radit ional Ar chitec ture Cabl e 4. O 2 Probe 5. Refere nce Air Set (not used if S PS 400 1B or I MPS 4 000 is use d) 6. HART ® 375/ 475 Fie ld Commu nicator Packa ge (Op ti[...]

  • Page 15

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 1-3 Xi Advanced Electr onics System Configurations T radit ional Archit ecture, HART and Xi Co mmunications Some custo mers prefer not to mount electronics on to the probe, s o a "traditional architecture" ver sion is offered. Th is probe send s raw millivol t signals via a [...]

  • Page 16

    Xi Advanced Electronics 1-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Automatic Calibration Calibratio ns cons ist of introducing bo ttled g ases of k nown v alue i nto the pr obe so the elec tronics can m ake automati c adjustments to th e O 2 readings to match the bottled gas val ue. 0.4% O 2 and 8% O 2 (balanc e nitrogen) [...]

  • Page 17

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 1-5 Xi Advanced Electr onics 3. The Xi ca n also transm it HART information w irelessly via a wireless THUM Ada pter , Fig ure 1-4 . The THUM A dapter thre ads into the X i conduit por t and converts the 4- 20 mA O 2 signal to a wireless protoc ol. All other H ART information is a lso[...]

  • Page 18

    Xi Advanced Electronics 1-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SP ECIFICATIO NS Meas urement Specificat ions Net O 2 Range: 0 to 5 0% O 2 user sc alable -2 to 50% O 2 user s calable with stoi chiom eter Lowes t Detec table Limit: 0.01% O 2 Signal S tability: ±0.03% O 2 Accurac y in Re ducing Conditio ns: ±10% of rea [...]

  • Page 19

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 1-7 Xi Advanced Electr onics T able 1- 1. Prod uct Matrix, Xi A dvanced Elec tronics Xi Xi Adva nced Electron ics Code Remote T y pe 01 Single Channel (1) 02 Singl e Chan nel, acc epting a loss-of- flame input to remove heater po wer wi th flame status rela y (1) 03 Dual Channel (1) 0[...]

  • Page 20

    Xi Advanced Electronics 1-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 T able 1-2. Prod uct Matrix, O 2 Autocalib ration Access ories T able 1-3. Cal ibration Gas es Note: *Calibration ga s bottles cannot be shipped via airfreight. O2CAL O 2 Autoca librati on Acc essories Code Sing le Prob e Sequen cers Autoca libratio n Optio[...]

  • Page 21

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 2 Inst allatio n System Con siderations . . . . . . . . . . . . . . . . . . . . . . . . . . . p ag e 2-2 Mechanica l Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 2-2 Xi Advanc ed Electronic s . . .[...]

  • Page 22

    Xi Advanced Electronics 2-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SYSTEM CONSIDERATIONS A typical system installation fo r a Xi and O 2 Probe is s hown in Figur e 2-1 . Figure 2-1. T ypical S ystem Installation MECHANICAL INST ALLATION Xi Advanced Electronics The Xi Advan ced Electron ics is availab le in a panel mounti n[...]

  • Page 23

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 2-3 Xi Advanced Electr onics Figure 2-2. Xi Advanced E lectronics - Panel Mountin g Details[...]

  • Page 24

    Xi Advanced Electronics 2-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 2-3. Xi Advanced E lectronics - W a ll/Surface an d Pipe Mou nting Details[...]

  • Page 25

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 2-5 Xi Advanced Electr onics ELECTRICAL INST ALLATION All w iring must confo rm to local and national co des. Multipl e wiring diagram s are shown i n this section . Always refe r to the diagram s that app ly to your transmitter c onfiguration a nd disregard all other wi ring diagrams[...]

  • Page 26

    Xi Advanced Electronics 2-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 2-4. Signal Conne ctions at I/O B oard Figure 2-5. Alarm Indicat or Relay T erminal s 4. T erminate the shield of the 4-20 mA signa l wires at the designated ground term inal of the X i. Do not allow bare shield w ires to contact th e circuit boards [...]

  • Page 27

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 2-7 Xi Advanced Electr onics Figure 2-6. Po wer Conn ections - Xi Advanced Electronics 9. If your syst em is configur ed for two ch annel opera tion, repeat steps 2 through 7 to connect the o ther signal wi res. 10. Remov e the connec tor from the power supply b oard locate d on the l[...]

  • Page 28

    Xi Advanced Electronics 2-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 2-7. Flame Safe ty Interlock - W iring Diagram Figure 2-8. T rad itional Arch itecture Cable Gland Ass embly 2. Install the cable and lead wires to the probe p er manufa cturer ’s instructions. 3. Install the cable at t he probe housing and at the [...]

  • Page 29

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 2-9 Xi Advanced Electr onics b. Pull the gl and body away from the pla stic insert. U se care not to damage the cable shield braid. c. Insert the c able wires in to the proper en try port in ei ther the probe housing or the Xi enclos ure. d. At the probe housing , apply T eflon tape o[...]

  • Page 30

    Xi Advanced Electronics 2-10 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 31

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 3 Configura tion of Xi Electronic s V erify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 3- 1 Xi Configur ation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p ag e 3-2[...]

  • Page 32

    Xi Advanced Electronics 3-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Xi Configuration Refer to Fi gure 3-1 for t he configurati on of jumper s JP1 through JP8. The jumper con figuration for your I/O boar d depends on the system design and system co mponents used in y our installation. The settin g of switch SW4 and the co nf[...]

  • Page 33

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 3-3 Xi Advanced Electr onics Setting T est Ga s V al ues Using Field Communic ator 1. Use the Fie ld Communic ator software to ac cess the HA R T m enu. 2. From the DE VICE SETU P menu, sele ct DET AILED SE TUP . 3. From the DE T AILED SET UP menu, sele ct CAL SETUP . 4. From CAL S ET[...]

  • Page 34

    Xi Advanced Electronics 3-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Configurin g Alarm Re lays with the Field Commu nicator 1. Use the 37 5/475 Field C ommunicato r software to access the HART menu. 2. From the DE VICE SETU P menu, sele ct DET AILED SE TUP . 3. From the DE T AILED SET UP menu, sele ct ALARM REL A Y . 4. Fro[...]

  • Page 35

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 3-5 Xi Advanced Electr onics AUTOCALIBRATION SETUP If autocalibratio n is des ired, the Xi must be u sed with either an SPS 4001B or IMPS 400 0. The Xi mus t be properly configured befo re autocalibr ation can take place. Refe r to the appl icable SPS 40 01B or IMPS 40 00 instruc tion[...]

  • Page 36

    Xi Advanced Electronics 3-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 OPTIONAL ADVANCED FEATURES INSIDE THE Xi Advanced f eatures ava ilable inside the Xi are typic ally ordered as part of the initial package. However , these advan ced features a re also avail able for field retrofit. A Xi is ship ped from the fa ctory with t[...]

  • Page 37

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 3-7 Xi Advanced Electr onics Stoichiometer Process upsets can som etimes cause a combus tion process to g o into sub-stoichi ometric or red ucing conditi ons. The oxyg en readings fr om one or more probe s may declin e all the way to zero. The s toichiometer cell will measure the amou[...]

  • Page 38

    Xi Advanced Electronics 3-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 39

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 4 S t artup and Opera tion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 4-1 St a rtup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 4-[...]

  • Page 40

    Xi Advanced Electronics 4-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Operation via Xi The followi ng procedure s describe o perations using the Xi to set up and calibrate the sy stem. Additi onal operating instructions ar e included in t he S PS 4001B or IM PS 4000 ins truction ma nual, if applicabl e to your s ystem. St art[...]

  • Page 41

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-3 Xi Advanced Electr onics RIGHT arrow key advanc es you to the next menu le vel and, when a menu item is hig hlighted, selects the item from a list of menu options. During data entry , the right a rrow key m oves the cursor one digit to the right. Password Protection Beginning w it[...]

  • Page 42

    Xi Advanced Electronics 4-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 4-2. Xi Menu (S heet 1 of 3)[...]

  • Page 43

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-5 Xi Advanced Electr onics Figure 4-2. Xi Menu (Shee t 2 of 3)[...]

  • Page 44

    Xi Advanced Electronics 4-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 4-2. Xi Menu (Shee t 3 of 3)[...]

  • Page 45

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-7 Xi Advanced Electr onics SYSTEM PARAMETER DESCRIPTIONS Among the parameters availa ble through t he Xi and 375 /475 Field Communic ator menus are a number of "System P arameters". Th e system parameters defin e variables t hat configure th e Xi in the tran smitter sys te[...]

  • Page 46

    Xi Advanced Electronics 4-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 PROBE PARAMETER DESCRIPTIONS Among the parameters availa ble through t he Xi and 375 /475 Field Communic ator menus are a number of "Probe Para meters". The probe parameters defin e variables t hat configure a specific pr obe in the trans mitter s[...]

  • Page 47

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-9 Xi Advanced Electr onics N Y Prev Cal Imp Ohm Previ ous Cel l Impeda nce. T his is t he senso r resistance that was calcu lated as a resul t of previ ous successfu l calib ration. There are ten calibration results. Index 1 is the most recent and Index 10 is t he least r ecent se n[...]

  • Page 48

    Xi Advanced Electronics 4-10 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 OPERATION VIA HART/AMS The 375/475 Field Comm unicator is a handheld com munication s interface device. It provides a common commun ications l ink to all micro procesor-b ased instruments that are HART compatible. The handheld communicator contains a liqui[...]

  • Page 49

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-1 1 Xi Advanced Electr onics Field Communicator Menu T rees Connect th e 375/475 Fi eld Communic ator in the Xi (Xi-to-DCS) 4- 20 mA signal loo p or to the Xi te rminals as s hown in Figur e 4-3 and refer to Figure 4-4 for the 375/475 Fie ld Communic ator Xi menu tree. OFF-LINE AND [...]

  • Page 50

    Xi Advanced Electronics 4-12 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 4-4. 375/475 Field C ommunica tor Xi Menu T ree (Sheet 1 of 2)[...]

  • Page 51

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-13 Xi Advanced Electr onics Figure 4-4. 375/475 Field C ommunica tor Xi Menu T ree (Sheet 2 of 2)[...]

  • Page 52

    Xi Advanced Electronics 4-14 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 CALIBRATION - GENERAL New O 2 cells m ay operate f or more than a y ear without requiring ca libration, but older cells may require r eca libration every few week s a s th ey near the end of their life. A CALIBRA TION RECOMMENDED alarm provi des notice of [...]

  • Page 53

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 4-15 Xi Advanced Electr onics NOTE T o select a me nu item, either us e the up and do wn arrow key s to scroll to th e menu item and press the right arrow key to select the menu item. T o return to a precedin g menu pres s the left arrow key . 1. From the M ain Menu, select SYSTEM , t[...]

  • Page 54

    Xi Advanced Electronics 4-16 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 7. In the first O2 CAL scree n, a "Loop sh ould be rem oved from au tomatic control" w arning appear s. Remove the Xi from any automatic con trol loop to avoi d a potential ly dangerous operating cond ition and pr ess OK. 8. Follow the handheld 3[...]

  • Page 55

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 5 T rou bleshooting Overview of Operatin g Principle s . . . . . . . . . . . . . . . . . . . p age 5-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 5-2 Groundin g . . . . . . .[...]

  • Page 56

    Xi Advanced Electronics 5-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 5-1. O 2 Senso r mV Readin g vs %O 2 at 736 ° C (1357 ° F) (Refe rence Air , 20.95% O 2 ) GENERAL Consider th e following e quipment con ditions, feat ures, and requ irements when trou bleshooting a pr oblem. Grounding It is essentia l that adeq ua[...]

  • Page 57

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 5-3 Xi Advanced Electr onics Electrical Noise The Xi has be en desig ned to operate in the type o f environment n ormally found in a boiler room o r control room . Noise suppre ssion circuits are employed on all field te rminations an d main inputs. When fault finding , evaluate the e[...]

  • Page 58

    Xi Advanced Electronics 5-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 T a ble 5-1. Dia gnostic/Unit A larm Fault Def initions CALIBRATION PASSES, BUT STILL READS INCORRECTLY There are a few fault co nditions where no alarm i ndication is pre sent and the probe passes ca libration, but the O 2 reading m ay still be i ncorrect:[...]

  • Page 59

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 5-5 Xi Advanced Electr onics Probe Passes Calibration, O 2 S till Reads High External Reference A ir Leak - There may be a lea k that is pe rmitting ambient air to mix with t he process gases. Since many combu stion proces ses are slightly negative in pr essure, ambi ent air can be dr[...]

  • Page 60

    Xi Advanced Electronics 5-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Probe Passes Calibration, O 2 Still Reads Low The diffusion element at the end o f the probe i s a passive filter . It plugs very slowly , since there is no active flow being drawn across it. In applic ations that have a heav y particulate loadin g (coal or[...]

  • Page 61

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 5-7 Xi Advanced Electr onics Calibr ation Record For Ros emoun t Analy tical In Situ O 2 Probe Probe Seria l Number: _____________ __________ __________ _________ _____________ __________ _____ Probe T ag Num ber: ______ __________ _________ __________ _____________ __________ _______[...]

  • Page 62

    Xi Advanced Electronics 5-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 63

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 6 Maintena nce and S ervice Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 6-1 Maintenan ce Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 6-1 Calibration[...]

  • Page 64

    Xi Advanced Electronics 6-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Combustion p rocesses th at have a high level of ash o r other particulate content will cause the d iffusion element on the e nd of the probe to plug off. A badly plugg ed diffuser will cause a slower speed of respo nse to changing O 2 levels in the process[...]

  • Page 65

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-3 Xi Advanced Electr onics Xi COMPONENTS REPLACEMENT Each of the following procedures details how to replace a specific component of the Xi. Most of these procedu res include component setup instructions that must be p erformed befor e returning th e related O 2 Probe to se rvice. R[...]

  • Page 66

    Xi Advanced Electronics 6-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 6-2. Xi Front Pan el Components I/O Board Replacement Use the proc edure that fo llows to re place and set up the I/O bo ard in the Xi. Disco nnect and lock o ut power before workin g on any electri cal comp onents. The I/ O Boar d is shipp ed from t[...]

  • Page 67

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-5 Xi Advanced Electr onics Replacing an Existing I/O Board 1. Loosen th e four screws s ecuring the Xi cover . Th e screws a re captive and do not need to be com pletely re moved. 2. Swing the Xi cover down to expose th e inner compon ents. 3. Disconnec t the 10-pin ri bbon cable fr[...]

  • Page 68

    Xi Advanced Electronics 6-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 1 1. Reinstall wiring for A larm Outputs, Flame S tatus Inpu t and/ or SPS/IMPS as applicabl e. See Figu re 6-4 a nd Figure 6-5 fo r wiring diagra ms. See Figure 6-6 for I/O board pos itions in the X i enclosure. 12. Connec t the ribbon cab le to the I/O Bo[...]

  • Page 69

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-7 Xi Advanced Electr onics Figure 6-5. I/O Board Fl ame Safety In terlock Wirin g Figure 6-6. I/O Board Pos itions in the Xi En closure[...]

  • Page 70

    Xi Advanced Electronics 6-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 AC Relay Board Replacement Use the proc edure that fo llows to re place and set up the AC Rel ay board in the Xi. Replacing an Existing AC ReIay Boa rd 1. Loosen th e four screws s ecuring the Xi cover . Th e screws a re captive and do not need to be com pl[...]

  • Page 71

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-9 Xi Advanced Electr onics 8. Reinstall wiring for Relay In. S ee Figure 6-7 for wi ring diagram . 9. Swing the cover up in p lace and tighten the four sc rews. Adding an A C Relay Bo ard to the Xi 1. Loosen th e four screws s ecuring the Xi cover . Th e screws a re captive and do n[...]

  • Page 72

    Xi Advanced Electronics 6-10 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 8. Connect two wir es approximate ly 6" long each betwee n the " HTR COM" and the "H TR NC" conne ctions on th e I/O Board and the "RELA Y I N" connection s on the AC Rel ay Board; observe polari ty . See Figur e 6-7 for [...]

  • Page 73

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-1 1 Xi Advanced Electr onics Power Supply Board Replacement Use the proc edure that fo llows to re place the Pow er Supply boa rd in the Xi. Use this pr ocedure to re place an origi nal Linear Po wer Supply boa rd or the current conf iguration Sw itching Power Supply boa rd. 1. Loos[...]

  • Page 74

    Xi Advanced Electronics 6-12 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 10. Connec t the ribbon cable to the P ower Suppl y board. A new r ibbon cable (7, Fi gure 6-1) is provi ded in the repla cement kit a nd should be used if the e xisting cabl e is damaged . 1 1. Connect th e AC power plug to the P ower Supply board. 12. Sw[...]

  • Page 75

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-13 Xi Advanced Electr onics Replacing Front Panel A ssembly w ithout CPU Bo ard 1. Loosen th e four screws s ecuring the Xi cover . Th e screws a re captive and do not need to be com pletely re moved. 2. Swing the Xi cover down to expose th e inner compon ents. 3. Disconnec t the 14[...]

  • Page 76

    Xi Advanced Electronics 6-14 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 13. Reins tall the bumper and 4 screws to s ecure the CP U board in pl ace. The two lon ger screws are u sed with the p lastic bumper o n the top e dge of the CPU b oard. 14. Positio n the front panel assembly and rei nstall the hinge pin. Ensure the hinge[...]

  • Page 77

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 6-15 Xi Advanced Electr onics Figure 6-10 . DR Board Wiring, Right-Han d Side[...]

  • Page 78

    Xi Advanced Electronics 6-16 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure 6-1 1. DR Board Wiring , Left-Hand Side[...]

  • Page 79

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 7 Replaceme nt Par t s Xi Electron ics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p a ge 7-1 Calibration Components . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-2 Xi Electronics T a ble[...]

  • Page 80

    Xi Advanced Electronics 7-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Calibration Components T a ble 7-2. Rep lacement Parts for Calibrati on Componen ts Part Nu mber D escr iption 1A991 1 9G01 Calib ration G as Bo ttles - 0. 4% and 8% O2, balance nitrogen - 550 li ters eac h* 1A991 1 9G02 Two Flow Reg ulators (f or cali brat[...]

  • Page 81

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Section 8 Optional Accesso ries HART Han dheld 375/47 5 Field Com municator . . . . . . . . . p age 8-1 Asset Mana gement S olutions (AMS) . . . . . . . . . . . . . . . . p age 8-2 By-Pass Packages . . . . . . . . . . . . . . . . . . [...]

  • Page 82

    Xi Advanced Electronics 8-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 ASSET MANAGEMENT SOLUTIONS (AMS) Asset Mana gement Soluti ons (AMS) s oftware works in conjunction wi th the HART Communication Protoco l and of fers the capability to communicate with all HART plant dev ices from a s ingle computer terminal. For more in fo[...]

  • Page 83

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 8-3 Xi Advanced Electr onics SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 8-2. SPS 4001B Rosemoun t Anal ytical Inc. specifically designed the SPS 4001B Single Probe Autocalibrat ion Sequenc er to provide the capability to p erform automati c or on-demand ca librations. The[...]

  • Page 84

    Xi Advanced Electronics 8-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 IMPS 4000 INTELLIGENT MULTIPROBE T EST GAS S EQUENCER Figure 8-3. IMPS 4000 The IMPS 4 000 Intellige nt Multiprobe T es t Gas Sequ encer is housed within an IP56 (NE MA 4X) enc losure and has the intelligen ce to provide calibration gas sequenc ing of up to[...]

  • Page 85

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 8-5 Xi Advanced Electr onics O 2 CALIBRATION GAS Figure 8-4. Calibration G as Bottles Rosemoun t Analytical's O 2 Calibratio n Gas and Ser vice Kits have been carefully de signed to prov ide a more con venient a nd fully portable mea ns of testing, calib rating, and ser vicing. R[...]

  • Page 86

    Xi Advanced Electronics 8-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 OXYBALANCE DISPLAY AND A VERAGING SYSTEM Figure 8-5. OxyBalance Optional Ox yBalance Dis play and Averaging S ystem. Re views up to eig ht 4-20 mA si gnals from in dividual probes . T rends indi vidual outputs, calc ulates four program mable aver ages as ad[...]

  • Page 87

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Appendi x A XPS I nformatio n XPS Equip ment Descr iption . . . . . . . . . . . . . . . . . . . . . . . page A-1 Remote XP S for 44V Pr obes - 6A003 58G01 . . . . . . . . . . . p a ge A-1 Remote XP S for 1 15 V Probes - 6A00358G03 . .[...]

  • Page 88

    Xi Advanced Electronics A-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure A-1 . Remote XPS 6A00358G01 and 6A003 58G03 Mounting Remote XPS for 1 15V Probes - 6A00358G03 T he 6A00358G03 version of the XPS is similar to the 6A00358G01 described above exce pt that it does not include the transform er . The 6A 00358G03 version [...]

  • Page 89

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 A-3 Xi Advanced Electr onics Integral XPS 6A00365G01 with Xi (for 44V Probes) This XPS eq uipment conf iguration inc ludes the XP S and a Xi Adv anced Electronics u nit installed on a c ommon mo unting plate. This configura tion is intended to repl ace a World Class Intelligent Field [...]

  • Page 90

    Xi Advanced Electronics A-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure A-3 . Remote XPS 6 A00358G01 W iring Diag ram (Sheet 1 o f 2)[...]

  • Page 91

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 A-5 Xi Advanced Electr onics Figure A-3 . Remote XPS 6 A00358G01 W iring Diag ram (Sheet 2 o f 2)[...]

  • Page 92

    Xi Advanced Electronics A-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure A-4 . Remote XPS 6 A00358G03 W iring Diag ram (Sheet 1 o f 2)[...]

  • Page 93

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 A-7 Xi Advanced Electr onics Figure A-4 . Remote XPS 6 A00358G03 W iring Diag ram (Sheet 2 o f 2)[...]

  • Page 94

    Xi Advanced Electronics A-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 Figure A-5 . Integral XPS 6A00365G01 Wiring Diagr am (Sheet 1 of 2)[...]

  • Page 95

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 A-9 Xi Advanced Electr onics Figure A-5 . Integral XPS 6A00365G01 Wiring Diagr am (Sheet 2 of 2)[...]

  • Page 96

    Xi Advanced Electronics A-10 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SP ECIFICATIO NS RECOMMENDED SP AR E PART S T a ble A-1. Sp are Parts Part Nu mber D escr iption 6A00358G01 for 44V P robes 120/240V , 50/60 Hz, 140V A, -20 ° C to + 55 ° C, 95% Relat ive Hum idity , T ype 4X, IP66 6A00358G03 for 120V Probes 120/240V , 5[...]

  • Page 97

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Append ix B Safety Da t a Safety Instru ctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2[...]

  • Page 98

    Xi Advanced Electronics B-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SAFETY INSTRUCTIONS IMPORT ANT SAFETY INSTRUCT IONS FO R THE WIR ING AND INST ALLA TIO N OF THIS APP AR A TUS The follow ing safety in structions a pply specifica lly to all E U member states. They should be strictly adhered to in order t o assure complianc[...]

  • Page 99

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-3 Xi Advanced Electr onics D Ů LEŽITÉ Bezpe č nos tní pokyny p ro zapojen í a inst alaci za ř íz ení Následující bezpe č nost ní pokyny se speciáln ě v ztahují na vš echny č lenské st áty EU. Pokyn y by m ě ly být p ř ísn ě do držovány , aby s e zajistilo[...]

  • Page 100

    Xi Advanced Electronics B-4 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 VIG TIG T Sikkerhedsin struktion for tilslutning og installering af de tte udstyr . Følgende s ikkerhedsi nstruktioner gælder specifik t i alle EU-medlem slande. Ins truktionerne skal nøje fø lges for over holdelse af Lavsspæn dingsdirekt ivet og b ør[...]

  • Page 101

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-5 Xi Advanced Electr onics BELANGR IJK V eili ghei dsvoor schrif ten voor d e aan sluit ing en ins t alla tie va n di t toes tel. De hierna volgende veili gheidsvoors chriften z ijn vooral bedoeld voor de EU lidstaten. Hier moe t aan gehou den worde n om de ond erworpenheid aan de L[...]

  • Page 102

    Xi Advanced Electronics B-6 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 BELANGR IJK V eilighe idsinstruc ties voor de be drading en inst allat ie van dit apparaat. V oor alle EU l idst aten zijn de vol gende veiligheid sinstructies van toepassing. Om aan d e geldende r ichtlijnen voor laagspanning te voldoen die nt men zich hie[...]

  • Page 103

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-7 Xi Advanced Electr onics WICHTI G Sicherhe it shinwe ise f ür den Anschluß und die Installation dieser Geräte. Die folge nden Sicherhe it shinwei se sind in all en Mitglie derst aate n der europäischen Gemeinsc haf t gü ltig. Sie müs sen strickt e ingehalten werden, u m der [...]

  • Page 104

    Xi Advanced Electronics B-8 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 ΣΗΜΑΝ ΤΙΚ Ο Ο δηγιεσ ασ φαλειασ για την καλωδι ωση και εγκα τ αστ αση τησ συ σκευησ Οι ακ όλο υθες οδηγί ες ασ φαλεία ς εφα ρµόζ ον ται ει δικ ά γ[...]

  • Page 105

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-9 Xi Advanced Electr onics OLULINE TEA VE Juhtmestik u ja seadme p aigaldamiseg a seotud o hutusjuhised Alljärgnev ad ohutusju hised rakendu vad eriti kõig i Euroopa Liidu liikmesriikid e suhtes. Antud juhiseid tuleb t äp selt järgida, e t kindlustada vastavus madalping e direkt[...]

  • Page 106

    Xi Advanced Electronics B-10 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 TÄRKEÄÄ T urvallisuusoh je, jota on noudatettava tämän la itteen asentamisessa ja kaapeloinn issa. Seuraavat o hjeet pätevät erityisesti E U:n jäsen valtioissa. Niit ä täytyy ehdottoma sti noudattaa jotta täytettäisiin EU :n matalajännitedirek[...]

  • Page 107

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-1 1 Xi Advanced Electr onics IMPORT ANT Consignes de sécurité concernant le raccordeme nt et l'installation de cet appareil. Les consig nes de sécu rité ci-dess ous s'adresse nt particulièrement à tous les état s mem bres de la co mmunauté européenne . Elles doi v[...]

  • Page 108

    Xi Advanced Electronics B-12 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 FONTOS Biztonsági el ő írások a készülék v ezetékelésé hez és üzemb eállításáh oz A következ ő biztonsági el ő í rások kifej ezetten vonat koznak az ös szes EU-tagállam ra. Ezeket s zigorúan b e kell tartan i a Kisfeszült ség ű [...]

  • Page 109

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-13 Xi Advanced Electr onics IMPORT ANT E Norme di sic urezza per il cablaggio e l'installazione dello st rumento. Le seguen ti norme di sicurezza si a pplicano sp ecificatamente agli stati membri d ell'Unione Euro pea, la cui s tretta osservanza è ric hiesta per garantire[...]

  • Page 110

    Xi Advanced Electronics B-14 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 SV A RBU š io priet aiso l aid ų prijungimo ir inst aliacijo s saugos inst rukcijos T oliau išvardi nti saugumo reikalavima i taikomi kon kre č iai viso ms ES šalims nar ė ms. J ų turi b ū ti griežtai pais oma, kad b ū t ų užtikrintai laikomasi[...]

  • Page 111

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-15 Xi Advanced Electr onics SV A R Ī GI Droš ī bas n or ā d ī jumi š ī s iek ā rt as pievien oš anai un uzs t ā d ī š a nai T urpm ā kie droš ī bas nor ā d ī jumi attiecas uz vis ā m ES dal ī bvalst ī m. Tie ir stingri j ā iev ē ro, lai nodr ošin ā tu atb ils[...]

  • Page 112

    Xi Advanced Electronics B-16 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 1. Konnessjoniji et adegw ati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut . 2. Wa r a l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-sigurtà u l-erts tas-s igu rt[...]

  • Page 113

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-17 Xi Advanced Electr onics VIKTIG Sikkerhetsinstruks f or tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjone r gjelder spesifikt alle EU medlemsland og land me d i EØS-avtalen. Instru ksjonene sk al følges nø ye slik at installasjonen blir i hen hold [...]

  • Page 114

    Xi Advanced Electronics B-18 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 W A Ż NE! Zalecenia dotycz ą ce be zpiecze ń stw a w zakresie po dł ą czania i in st alacji tego urz ą d zenia Nast ę puj ą ce za lecenia dot ycz ą zwłaszc za stosowan ia urz ą dzenia we wszystkic h krajach Un ii Europejsk iej. Nale ż y si ę ?[...]

  • Page 115

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-19 Xi Advanced Electr onics IMPORT ANT E Instruçõe s de segura nça para ligação e instalação deste ap arelh o. As seguin tes instruções de seguran ça aplicam- se especif icamente a todos os es t ados membros da U E. Devem s er observad as rigidame nte por forma a garantir [...]

  • Page 116

    Xi Advanced Electronics B-20 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 DÔLE ŽITÉ Bezpe č nos tné pokyny p re zapojenie káblov a inš t a láciu tohto prístroja Nasledovné b ezpe č no stné pokyny sa vzt’ahujú konkrétne n a všetky č lenské št áty EÚ. Mus ia byt’ striktne dodržané, ab y sa zaist ila zhoda[...]

  • Page 117

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-21 Xi Advanced Electr onics POMEM BNO V arnostna na vodil a za pove za v o in vgrad njo napra ve Naslednja v arnostna navodila velj ajo za vse dr žave č lanice EU. Z aradi zagotovitv e skladnosti z nizkonapet ostno direkt ivo morate n avodila strogo upoštevati. V državah, ki n i[...]

  • Page 118

    Xi Advanced Electronics B-22 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 IMPORT ANT E Instruccio nes de segur idad para el montaje y cableado de este aparato. Las siguien tes instruccio nes de seguridad, son de aplicaci on especi fica a todos los miembro s d e la UE y se adjun t aran para cum plir la no rmativa europea d e baja[...]

  • Page 119

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 B-23 Xi Advanced Electr onics VIKTIG T Säkerhetsföreskrifter för kablage och installation av denn a apparat. Följande s äkerhetsföreskrifter är tillämpliga för samtliga EU-medlem sländer . De skall f öljas i varje avseende för att överenss tämma med Lågspänning s direk[...]

  • Page 120

    Xi Advanced Electronics B-24 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0[...]

  • Page 121

    Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics http://w ww .raiho me.com Append ix C Ret urn of M aterial RETURNING MATERIAL If factory rep air of defective equ ipment is re quired, pro ceed as follow s: 1. Secure a ret urn authori zation numbe r from a Emer son Process Managemen t Sales Office or repr ese[...]

  • Page 122

    Xi Advanced Electronics C-2 Instruction Manual IM-106-910 Xi, Original Is sue November 201 0 If warranty service is requ ested, the defective unit will be carefu lly inspected and tested at the factory . If failure was due to conditions listed in the standard Rosemoun t Analytical warranty , the defective unit will be rep aired or replace d at Emer[...]

  • Page 123

    http://w ww .raiho me.com Instruction Manual IM-106-910 Xi, Original Is sue November 20 10 Xi Advanced Electr onics Index A AC Relay Board Replacement . . . . . . . . . . . . . 6-8 Alarm Relay Output Configura tion . . . . . . . . . . . . . 3-3 Alarms, Corrective Actions . . . . 5-3 Analog Output Configuration . . 3-4 Asset Management Solutions . .[...]

  • Page 124

    Instruction Manual IM-106-910X i, Original Is sue Novembe r 2010 Index-2 Xi Advanced Electronics[...]

  • Page 125

    W ARRA NTY Rosemou nt Analytical warrants that the e quipment m anufactured and sold by it will, upon s hipment, be f ree of defects in wo rkmanship or material. Should any failure to conform to th is warranty become apparent duri ng a period o f one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the pu[...]

  • Page 126

    © 2010 Emerso n Proces s Mana gemen t. All righ ts reserv ed. Rosem ount Ana lytical and the R osemo unt Ana lytical lo gotype are reg istered t radem arks of Ro semoun t Anal ytical In c. HART is a registe red tradem ark o f the HA RT Commu nicatio ns Founda tion. All othe r marks are the propert y of thei r respec tive own ers. Xi Advanced Elect[...]