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Emerson Process Management X-STREAM X2 Series manual

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Table of contents for the manual

  • Page 1

    www .EmersonProcess.com Short Form Manual HASX2E-SFM-HS 02/2012 Gas Analyzers X-STREAM X2 Series Short Form Manual[...]

  • Page 2

    ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to opera[...]

  • Page 3

    Emerson Process Management GmbH & Co. OHG TOC-1 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 TO C T able of contents T able of C onTenTs Introduction S-1 Denitions S-1 T erms Used in T his Manual .................................................. S-2 Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    Emerson Process Management GmbH & Co. OHG TOC-2 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 T able of Contents 2.7 N otes O n Wiring Signal Inputs and O utputs ................................. 2-23 2.7.1 Electrical Shielding of C ables ........................................... 2-23 2.7.2 Wiring Inductive Loads ..........................[...]

  • Page 5

    Emerson Process Management GmbH & Co. OHG TOC-3 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 TO C T able of contents I ndex of f Igures Fig. 1-1: X-STREAM Front Panel (here the X-STREAM X2GP) ...................... 1-3 Fig. 1-2: X-STREAM X2GK ................................................. 1-7 Fig. 1-3: X-STREAM X2GP - Details ...........[...]

  • Page 6

    Emerson Process Management GmbH & Co. OHG TOC-4 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 I ndex of T ables T ab. 1-1: Gas Components and Measuring Ranges, Examples ..................... 1-14 T ab. 1-2: IR, UV , VIS, TCD - Measurement Performance Specifications ............... 1-15 T ab. 1-3: Oxygen - Measurement Performance Specificatio[...]

  • Page 7

    Emerson Process Management GmbH & Co. OHG S-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions The instruction manual contains information about the installation and startup of the X- STREAM ® X2 series gas analyzers. The manual covers several X-STREAM X2 analyzer models and so many contain informa- tion about congu[...]

  • Page 8

    Emerson Process Management GmbH & Co. OHG S-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 TERMS USED IN THIS MANUAL Lower Explosion Limit (LEL) V olume ratio of ammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn. Upper Explosion Limit (UEL ) V[...]

  • Page 9

    Emerson Process Management GmbH & Co. OHG S-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions SYMBOLS USED ON AND INSIDE THE EQUIPMENT This symbol at the instrument ... ... means dangerous voltages may be accessible. Remo - ving covers is permitted only , if the instrument is disconnected from power - and even in this [...]

  • Page 10

    Emerson Process Management GmbH & Co. OHG S-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 SYMBOLS USED IN THIS MANUAL Where one or more of the following symbols appear within this manual, carefully read the rela - ted information and instructions! Strictly observe the given warnings, instructions and information to minimize hazards! Thi[...]

  • Page 11

    Emerson Process Management GmbH & Co. OHG S-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions INTENDED USE ST A TEMENT X-STREAM series gas analyzers are intended to be used as analyzers for industrial pur- poses. They must not be used in medical, diagnostic or life support applications nor as safety devices. Using X-ST[...]

  • Page 12

    Emerson Process Management GmbH & Co. OHG S-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 AUTHORIZED PERSONNEL In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer . Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed and trained quali?[...]

  • Page 13

    Emerson Process Management GmbH & Co. OHG S-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions Safety Instructions INST ALLING AND CONNECTING THIS ANAL YZER The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other applicable regulations . 1. Suitable grounding c[...]

  • Page 14

    Emerson Process Management GmbH & Co. OHG S-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Safety Instructions EXPLOSION HAZARD The units described in this manual may not be used in explosive atmospheres without additional safety measures. ELECTRICAL SHOCK HAZARD Do not operate without covers secure. Do not open while energized. Installa[...]

  • Page 15

    Emerson Process Management GmbH & Co. OHG S-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions Safety Instructions HEA VY INSTRUMENT The eld housing variations intended for outside and wall mounted use weigh between 26 kg (57 lb) and 63 kg (139 lb) depending on variation and options installed. T wo people and/or lift[...]

  • Page 16

    Emerson Process Management GmbH & Co. OHG S-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Safety Instructions GASES AND PREP ARA TION OF GASES GASES HAZARDOUS TO HEAL TH Follow the safety precautions for all gases (sample and span gases) and gas cylinders. Before opening the gas lines, they must be purged with air or neutral gas (N 2 )[...]

  • Page 17

    Emerson Process Management GmbH & Co. OHG S-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions Safety Instructions Power supply HAZARD FROM WRONG SUPPL Y VOL T AGE Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’ s nominal voltage as given on the name plate label. ADDIT[...]

  • Page 18

    Emerson Process Management GmbH & Co. OHG S-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 General operating notes GENERAL OPERA TING NOTES • The unit must be installed in a clean and dry area protected from strong vibrations and frost . • The unit must not be exposed to direct sunlight and sources of heat. Admissable ambient temper[...]

  • Page 19

    Emerson Process Management GmbH & Co. OHG 1-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 EXPLOSION HAZARD X-STREAM X2 analyzers MUST NOT be used in explosive environments (hazardous areas) without additional safety features. This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous[...]

  • Page 20

    Emerson Process Management GmbH & Co. OHG 1-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.1 Overview 1.1.1 Housings 1.1.2 The Front P anel / User Interface 1.1 Overview Different housings allow X-STREAM analy- zers to be tailored to many different applica - tions: • T abletop units in 1 ⁄ 2 19in modular design, with IP 20 protecti[...]

  • Page 21

    Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.1.3 Interfaces 1.1 Overview Fig. 1-1: X-STREAM front panel (here the X-STREAM X2GP) 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure“ key 6 “Enter” key 7 4 keys for settings and menu navigation 1 3 4 [...]

  • Page 22

    Emerson Process Management GmbH & Co. OHG 1-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.2 Comparison of A nalyzer Models 1.2 Comparison of the V arious X-STREAM A nalyzer Models 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 19 in housing, table-top or rackmountable, p[...]

  • Page 23

    Emerson Process Management GmbH & Co. OHG 1-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.2 Comparison of A nalyzer Models 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 19 in housing, table-top or rackmountable, protection type: IP 20 Stainless steel wallmountable el[...]

  • Page 24

    Emerson Process Management GmbH & Co. OHG 1-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.3 X-STREAM X2GK This compact model for general purposes can be tted with up to three measurement channels in various combinations. Power is supplied by an internal wide range power sup - ply or a separate external power supply unit. By default[...]

  • Page 25

    Emerson Process Management GmbH & Co. OHG 1-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.3 X-STREAM X2GK Fig. 1-2: X-STREAM X2GK 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selection 8 Signal connectors (some optional) 9 Gas ttin[...]

  • Page 26

    Emerson Process Management GmbH & Co. OHG 1-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.4 X-STREAM X2GP: 19 Inch T able-T op or Rackmount Design 1.4 X-STREAM X2GP This model can be fitted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover . This area can be held at a[...]

  • Page 27

    Emerson Process Management GmbH & Co. OHG 1-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Fig. 1-3: X-STREAM X2GP - Details 1.4 X-STREAM X2GP Optional screw-type terminal adapter 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selection 8 [...]

  • Page 28

    Emerson Process Management GmbH & Co. OHG 1-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5 X-STREAM X2XF Field Housings 1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment The eld housing model is conceived for outdoor use and wall-mounting. The coa - ted stainless steel housing has a protection class rat[...]

  • Page 29

    Emerson Process Management GmbH & Co. OHG 1-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Fig. 1-4: X-STREAM XLF / XXF- Front views 1.5 X-STREAM X2XF Field Housings HEA VY INSTRUMENT The X-STREAM eld housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XLF) or 45 kg/99 lb (XXF), depending on options insta[...]

  • Page 30

    Emerson Process Management GmbH & Co. OHG 1-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5 X-STREAM X2XF Field Housings 1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands 4 Power supply terminals with integrated fuses 5 Ethernet connector (option) Fig. 1-5: X-STREAM XLF - Side and Bottom View Fig. 1-6: X-ST[...]

  • Page 31

    Emerson Process Management GmbH & Co. OHG 1-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5.1 X2XF Field Housings for Installation in Hazardous A reas (Ex-Zones) Special X-STREAM X2XF eld housing analyzer variations can be used in Ex-zones 1, 2 or Div 2: X-STREAM XLFN/XXFN: These analyzer variations feature a protection concept ca[...]

  • Page 32

    Emerson Process Management GmbH & Co. OHG 1-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specications T ab. 1-1: Gas Components and Measuring Ranges, Examples Sample gas components and measuring ranges (standard congurations) In total, more than 60 gases are detectable, so the following table gives an overview on[...]

  • Page 33

    Emerson Process Management GmbH & Co. OHG 1-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specications T ab. 1-2: IR, UV , VIS, TCD - Measurement Performance Specications The specications given in these tables al - ways apply to the physical measuring ranges, as listed e.g. in the INFO-RANGES.. menu (parameters[...]

  • Page 34

    Emerson Process Management GmbH & Co. OHG 1-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 T ab. 1-3: Oxygen - Standard Measurement Performance Specications 1 Related to full scale 2 Related to measuring value 3 From gas analyzer inlet at gas ow of 1.0 l/min (electronic damping = 0 s) 4 Constant pressure and temperature 5 Range 0?[...]

  • Page 35

    Emerson Process Management GmbH & Co. OHG 1-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specications T ab. 1-4: T race Moisture - Standard Measurement Performance Specications Special Performance Specications for Gas Purity Measurements (ULCO & ULCO 2 ) 1 Related to full scale 2 Constant pressure and temp[...]

  • Page 36

    Emerson Process Management GmbH & Co. OHG 1-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012[...]

  • Page 37

    Emerson Process Management GmbH & Co. OHG 2-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Chapter 2 Installation 2.1 Scope of Supply This chapter describes the proper installation procedure for the various X-STREAM analyzer versions. On receipt, check the packaging and its contents thoroughly for damage. Inform the carrie[...]

  • Page 38

    Emerson Process Management GmbH & Co. OHG 2-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.2 Installation - Introduction The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissable operating temperatures given in the technical data. Units must not be subjected to direct [...]

  • Page 39

    Emerson Process Management GmbH & Co. OHG 2-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.3 Installation - T echnical Data 2.3 T echnical Data Before intending to start to install the analy- zer , verify the site of installation meets the specications, given in the following sections! 2.3.1 Common T echnical Data Sit[...]

  • Page 40

    Emerson Process Management GmbH & Co. OHG 2-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.3 Installation - T echnical Data 2.3.2 Specic T echnical Data X2GK X2GP X2XF T emperatures operational 0…+50 °C 32…122 °F 0 (-20)…+50 °C 32 (-4)…122 °F storage -20…+70 °C -4…-158 °F -20…+70 °C -4…158 °F Weight, max 8…[...]

  • Page 41

    Emerson Process Management GmbH & Co. OHG 2-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.4 Gas Conditioning 2.4 Installation - Gas Conditioning In order to ensure trouble-free operation, spe - cial attention must be paid to the preparation of the gases: All gases must be conditioned before supplying to the analyzer , t[...]

  • Page 42

    Emerson Process Management GmbH & Co. OHG 2-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.4 Installation - Gas Preparation The number of gas connections and their congration may vary according to analyzer version and installed options. All gas connectors are labelled and can be found on the • analyzer ’s rear panel ( X-STREA[...]

  • Page 43

    Emerson Process Management GmbH & Co. OHG 2-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Pressure control valve Flow sensor Exhaust Exhaust Analyzer Sample gas pump Filter Fig. 2-3: Installation in bypass mode The analyzer should be mounted close to the sample gas source to minimize transport time. A sample gas pump can [...]

  • Page 44

    Emerson Process Management GmbH & Co. OHG 2-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.5 Electrical Connections 2.5 Installation - Electrical Connections ELECTRICAL SHOCK HAZARD Only qualie d personnel, observing all applicable technical and legal requirements, may install these devices and connect power and signal cables. Failu[...]

  • Page 45

    Emerson Process Management GmbH & Co. OHG 2-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Detailed Instructions for Installation 2.6 Detailed Instructions for Installation Important note for X-STREAM X2FD! Due to the special conditions which must be observed when installing units in EX zones, the installation of the ?[...]

  • Page 46

    Emerson Process Management GmbH & Co. OHG 2-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6.1 X-STREAM X2GK, X-STREAM X2GP 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP Fig. 2-4: X-STREAM X2GK - rear panel Plugs and sockets required for the electrical connections are on the rear panel of the units ( Fig. 2-4 & Fig. 2-5 ). X-STR[...]

  • Page 47

    Emerson Process Management GmbH & Co. OHG 2-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP Fig. 2-5: X-STREAM X2GP - rear panel, shown with options Gas inlets Gas outlets Purge gas inlet (optional) Analog outputs / NA- MUR status relays Modbus interface (RS 485 / RS 232 / M[...]

  • Page 48

    Emerson Process Management GmbH & Co. OHG 2-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP approx. values in mm [in] Strain relief bracket, detail (model with clamping adapters) HAZARD BY RACK INST ALLA TION The front panel and its screws are not designed to carry the weight of the instrum[...]

  • Page 49

    Emerson Process Management GmbH & Co. OHG 2-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Signal inputs and outputs (basic conguration) Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 Note! Congration of relay contacts as per standard factory setting (NAMUR status signals) Signal Pin Analog outputs C[...]

  • Page 50

    Emerson Process Management GmbH & Co. OHG 2-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Power supply Optional DC Supply for X-STREAM X2GK 24 VDC is supplied to the unit by means of a three-pin XLR connector on the rear panel of the instrument. Depending on the order , the following is sup- plied as an accessory: either • an exter[...]

  • Page 51

    Emerson Process Management GmbH & Co. OHG 2-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation HEA VY INSTRUMENT X-STREAM eld housings, intended to be wall mounted or outdoor installed, weigh up to 45 kg (99 lbs), depending on the chosen options! Use two persons and/or suitable tools for transportation and lifting these in[...]

  • Page 52

    Emerson Process Management GmbH & Co. OHG 2-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 All dimensions in mm [inches in brackets ] Cable glands Connector for potential equalization Gas ttings Fig. 2-10: X-STREAM XXF - dimensions for installation Note! T ake care to reserve space at the right side of the instru- ment for laying the[...]

  • Page 53

    Emerson Process Management GmbH & Co. OHG 2-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Power and signal cables are connected using internal screw-type terminals. This requires opening the unit, which in turn req uires relea - sing the fasteners on the housing. Gas connectors are accessible from the out - side, on the [...]

  • Page 54

    Emerson Process Management GmbH & Co. OHG 2-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 All signal cables are connected to screw-type terminals located inside the housing. Access to the internal components is gained by re - leasing the two fasteners at the top of the unit and opening the front panel downwards. Al l cables must be fed[...]

  • Page 55

    Emerson Process Management GmbH & Co. OHG 2-19 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Installation - X-STREAM X2XF Field Housings The number of actually available signal out - puts, and also the number of built-in modules with screw-type terminals, varies according to the congration of the unit. A maximum of t[...]

  • Page 56

    Emerson Process Management GmbH & Co. OHG 2-20 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2XF Field Housings Fig. 2-12: T erminal block X1 - Analog Outputs & Digital Outputs 1-4 (XST A) Notes! • Consider • the installation notes in section 2.7 • the notes on installing cable glands on page 2-18. ?[...]

  • Page 57

    Emerson Process Management GmbH & Co. OHG 2-21 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Installation - X-STREAM X2XF Field Housings Connecting the power cord The power cord is connected to screw-type terminals located inside the housing. Feed the power cable through the cable gland at the instrument´s right side a[...]

  • Page 58

    Emerson Process Management GmbH & Co. OHG 2-22 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2XF Field Housings When all connections are correctly made and checked, • close the front panel and secure with the two fasteners. ELECTRICAL SHOCK HAZARD Before completing the electrical connection of the instrum[...]

  • Page 59

    Emerson Process Management GmbH & Co. OHG 2-23 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.7 Notes On Wiring Signal Inputs and Outputs 2.7 Installation - Notes on Wiring Emerson Process Managament has made every effort during the development process to ensure that the X-STREAM analyzer series ensures electromagnetic com[...]

  • Page 60

    Emerson Process Management GmbH & Co. OHG 2-24 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 • Cables with double shielding are used: in this case, one shielding is connected to the analyzer housing, the other shielding to the external device. This is advan - tageous when both units are supplied from different grids (e.g. when instal[...]

  • Page 61

    Emerson Process Management GmbH & Co. OHG 2-25 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.7.2 Wiring inductive loads Switching inductive loads creates electroma- gnetic interference: When an inductive load (e.g. relay , valve) is switched off, the magnetic eld resists the change in current; this induces a high volta[...]

  • Page 62

    Emerson Process Management GmbH & Co. OHG 2-26 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Frequently , several loads in one system are controlled by several analyzer outputs, whe - reby the power for the loads derives from a common source. Special care is needed when wiring the loads to minimize interference from switching these loads:[...]

  • Page 63

    Emerson Process Management GmbH & Co. OHG 3-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup Chapter 3 Startup Once the unit has been unpacked and in - stalled, it is recommended to make some adjustments (e.g. select the language) and to perform some basic procedures (leak test and calibrations). In order for the information in t[...]

  • Page 64

    Emerson Process Management GmbH & Co. OHG 3-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.1 Performing a Leak T est Max. pressure 7.25 psig (500 mbar)! Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path ! Before starting up the instrument, it appears to be appropriate to perform a l[...]

  • Page 65

    Emerson Process Management GmbH & Co. OHG 3-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.2 The User Interface All X-STREAM gas analyzers have an al - phanumeric display with four lines of 20 characters to display measuring and status information and the easy-to-use menu-based user interface for entering parameters. For ease[...]

  • Page 66

    Emerson Process Management GmbH & Co. OHG 3-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.2.1 Display The display has 4x20 characters, either liquid crystal or vacuum uorescent (LCD or VFD). What information is displayed depends on the currently displayed menu. 3.2.2 Status LED 3.2 The User Interface Three status LED indicate the u[...]

  • Page 67

    Emerson Process Management GmbH & Co. OHG 3-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.2.3 Keys Six keys enable the use of the menu system. Depending on the operational mode (measu- ring, browsing menus, editing) they have the following functions: ENTER key: Mode Function Measuring Leaves the measurement dis- play Browsin[...]

  • Page 68

    Emerson Process Management GmbH & Co. OHG 3-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 LEFT key: Mode Function Measuring Leaves the measurement display Browsing Goes up 1 level or page in menu system Editing Moves cursor 1 space Leaves channel selection Cancels editing of given pa - rameter Goes to previous page, when  showing in [...]

  • Page 69

    Emerson Process Management GmbH & Co. OHG 3-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.3 Symbols Used 3.3 Symbols Used Symbols and conventions used in the fol- lowing sections Symbol Meaning Within descriptions of procedures Setup.. Menu title Setup.. Analog outputs.. Parent ( Setup ) and current Menu ( Analog outputs ) A[...]

  • Page 70

    Emerson Process Management GmbH & Co. OHG 3-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.4 Software The analyzer software displays measure - ment results and status messages, allows parameters to be set and edited and allows maintenance functions (e.g. calibration) to be carried out. T o make it possib le to perform all these functio[...]

  • Page 71

    Emerson Process Management GmbH & Co. OHG 3-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup Editing Editing mode enables the setting of a para - meter . It is initiated by pressing the 8 key . The cursor is now placed over the last charac - ter of the current value. Pressing the  keys change the selected character; if it i[...]

  • Page 72

    Emerson Process Management GmbH & Co. OHG 3-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.4.2 Access Levels Access levels can be used to prevent changes to parameters by unauthorised personnel. The X-STREAM menu system supports four prioritized access levels which can be acti - vated and deactivated separately , and should be supplie[...]

  • Page 73

    Emerson Process Management GmbH & Co. OHG 3-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.4.3 Special Messages Depending on the last action performed by the user , one of the following messages may be displayed to assist or inform the user (the two conrmation messages are displayed only for a few seconds): Conrmation[...]

  • Page 74

    Emerson Process Management GmbH & Co. OHG 3-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.5 Powering Up When the unit is powered up, a series of in- ternal tests is automatically performed. During this time the front panel keys are disabled, The measurement display is shown • automaticaly on completion of the boot sequence •?[...]

  • Page 75

    Emerson Process Management GmbH & Co. OHG 3-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup If the analyzer is operational and it becomes clear that the incorrect language has been set, which is unintelligible to the operator , the 3.6 Selecting the Language The DOWN key changes the language. Pres - sing ENTER will set this lan[...]

  • Page 76

    Emerson Process Management GmbH & Co. OHG 3-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.7 Calibrating the Analyzer Note! T o achieve best and proper measuring results it is recommended to perform zero and span calibrations on a regular weekly basis. Also a zero calibration must always precede a span calibration! Zero calibration Ni[...]

  • Page 77

    Emerson Process Management GmbH & Co. OHG 3-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.7 Calibrating the Analyzer 3.7.1 Preparing Calibrations Before starting calibrations it is required to tell the instrument the calibration gas concen- trations. Starting from the measurement screen press the DOWN key to open the MAIN M[...]

  • Page 78

    Emerson Process Management GmbH & Co. OHG 3-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Calibration gases... Tol.Check: Off Hold on cal: On  Purge time: 15 s Example: Measuring range: 0 ... 50 % Zero gas: 0 % Span gas: 50 % Situation: Due to a fault zero gas is supplied to carry out a span calibration, instead of span gas . T oler[...]

  • Page 79

    Emerson Process Management GmbH & Co. OHG 3-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.7 Calibrating the Analyzer 3.7.2 Manual Calibration Zero calibration.. Span calibration.. Adv.Calibration..  Apply gas.. Control.. Starting from the measurement screen press the DOWN key to open the MAIN MENU and enter the CONTROL..[...]

  • Page 80

    Emerson Process Management GmbH & Co. OHG 3-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.7 Calibrating the Analyzer Gasow ZeroGas CO2.1 0.500 ppm Procedure Zeroing Time 10 s 0.000 ppm), while line 4 shows the currently measured gas concentration. After having started the calibration, watch the screen for information about the [...]

  • Page 81

    Emerson Process Management GmbH & Co. OHG 3-19 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup CANCEL calibration! START calibration! SpanGas 20.000 ppm  CO2.1 16.200 ppm 3.7.2.2 Manual Span Calibration Multi-channel unit: Select the channel to be calibrated in the SELECT COMPONENT menu. Before selecting any further line make s[...]

  • Page 82

    Emerson Process Management GmbH & Co. OHG 3-20 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012[...]

  • Page 83

    Emerson Process Management GmbH & Co. OHG 4-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 4 Disposal Chapter 4 Dismounting and Disposal 4.1 Dismounting and Diposal of the Analyzer ELECTRICAL SHOCK HAZARD WHEN DISMOUNTING Dismounting instruments installed in hazardous area requires special documents to be issued and instructions to be fo[...]

  • Page 84

    Emerson Process Management GmbH & Co. OHG 4-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 4 Dismounting & Disposal When the instrument has reached the end of its useful life, do not throw it in a trash can! This instrument has been made of materials to be recycled by waste disposal contractors specialised in this eld. Let the ins[...]

  • Page 85

    Emerson Process Management GmbH & Co. OHG A-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix Appendix This chapter contains Block diagram page A-2 Assignment of T erminals and Sockets page A-15[...]

  • Page 86

    Emerson Process Management GmbH & Co. OHG A-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block diagram A.1 Block Diagram Standard + + + + + + + + + + + + Applicable sheets X-STREAM V ersion X2GC X2GK with D C Power Supply or X2GK with A C Power Supply X2GP XLF X2FD XLFN XXF XXFN Housing 19” 19” 19” Field housing, single comp.[...]

  • Page 87

    Emerson Process Management GmbH & Co. OHG A-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram X2GC T 3.15 A / 250V 24V GND FE XLR Stecker EMV Filter , XLR Plug in EMI Filter, fuseholder 5x20 mm Sicherungshalter 5x20 mm Power Input DC 10-30 V wide range max. 2.5 A 3/A5 24V DC Input Zeichnung/Drawing 4.300-7273/4 [...]

  • Page 88

    Emerson Process Management GmbH & Co. OHG A-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block Diagram LCD Option VFD P4 X2GC, X2GK XSP 01 XSP 01/P3 siehe Blatt 9, 10 see sheet 9, 10 UFPSW 01 T astatur Keyboard Stromlaufplan / s chematics: 4.350-0500 Stromlaufplan / s chematics: 4.300-4970 XFP 01 Auf Frontplatte At front panel P9 P[...]

  • Page 89

    Emerson Process Management GmbH & Co. OHG A-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram 4.300-9125 Gn/ge gn/ye Erdungsbolzen auf der Montageplatte Grounding pin on mounting panel T 4A/250V L N PE FKID2-50-4/1 Gerätestecker-Kombielement 2-Stufen Inlet Filter , Netzschalter 2 -polig, 2 Sicherungshalter 5x20[...]

  • Page 90

    Emerson Process Management GmbH & Co. OHG A-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block Diagram X2GP LCD Option VFD P4 XSP 01 XSP 01/P3 UFPSW 01 T astatur Keyboard Stromlaufplan / s chematics: 4.350-0500 Stromlaufplan / s chematics: 4.300-4970 XFP 01 Auf Frontplatte At front panel P9 P8 64 Direkt gekoppelt Directly coupled 5[...]

  • Page 91

    Emerson Process Management GmbH & Co. OHG A-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram Erdungsbolzen auf der Montageplatte Grounding pin on mounting panel Erdungsbolzen auf der Heizungsabdeckung Grounding pin on heater cover Gn/ge gn/ye 4.300-8101 4.300-8101 Single compartment field housings L N PE Netzei[...]

  • Page 92

    Emerson Process Management GmbH & Co. OHG A-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block Diagram T 6.3 A / 250V L N PE Netzeingangsmodul mit Schraubklemmen, 2 -polige Sicherung 5x20 mm Power entry module with screw terminals, 2 fuseholder 5x20 mm Zeichnung/drawing 4.271-7340 Power Input AC 100 - 240 V wide range 50 / 60 Hz T [...]

  • Page 93

    Emerson Process Management GmbH & Co. OHG A-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram Intern Internal Fieldhousings (all) XSP 01 Direkt gekoppelt Directly coupled .25 .25 .1 .1 XST A 01 Stromlaufplan / s chematics: 4.350-0460 XSP 01/P32 .9 .9 .1 .1 P1 P7 XDIO 01 Stromlaufplan / s chematics: 4.300-4680 10[...]

  • Page 94

    Emerson Process Management GmbH & Co. OHG A-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Druck Ch1 P31 P30 Pressure Ch2 T emperatur Ch1 P18 P17 P16 P1 1 T emperature Ch4 Ch3 Ch2 Durchfluss Ch1 P6 P7 P4 P5 Flow Ch4 Ch3 Ch2 AC-Detektoren Ch1 P24 P25 P23 P21 AC-detectors Ch4 Ch3 Ch2 Ch5 Strahler Ch1 P15 P14 P13 P12 Source Ch4 Ch3 Ch2 DC-[...]

  • Page 95

    Emerson Process Management GmbH & Co. OHG A-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix Druck Ch1 P31 P30 Pressure Ch2 T emperatur Ch1 P18 P17 P16 P1 1 T emperature Ch4 Ch3 Ch2 Durchfluss Ch1 P6 P7 P4 P5 Flow Ch4 Ch3 Ch2 AC-Detektoren Ch1 P24 P25 P23 P21 AC-detectors Ch4 Ch3 Ch2 Ch5 Strahler Ch1 P15 P14 P13 P12 Source Ch4[...]

  • Page 96

    Emerson Process Management GmbH & Co. OHG A-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Physical components Spurensauerstoffmessung Trace Oxygen 4 P1 XOX 01 Stromlaufplan / s chematics: 4.350-0440 XTEC 02 Stromlaufplan/schematic 4.350-1280/3 4.300-8057 P22 P4 2 J2 2 P25, P26 T emperatursensor T emperaturesensor 2 Peltier Kühler Pelt[...]

  • Page 97

    Emerson Process Management GmbH & Co. OHG A-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix Intentionally left blank 12 Weitergabe sowie V ervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet. Alle Rechte vorbehalten. Copying of this document, and giving it to ot[...]

  • Page 98

    Emerson Process Management GmbH & Co. OHG A-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 XHM 02 Stromlaufplan/schematic 4.350-0680/3 P6 2 P4 P8 P7 2 P2 T emperatursensor T emperaturesensor 4.300-9171 2 Heiztasche Heaterjacket 655228 Übertemperaturschalter Overtemperaturswitch ETC02580 X1 1 2-adrige Leitung / cable with 2 lines Symbol[...]

  • Page 99

    Emerson Process Management GmbH & Co. OHG A-15 A Appendix X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.2 Assignment of T erminals and Sockets A .2.1 T abletop & Rack Mount Analyzers A .2 Assignment Of T erminals And Sockets DC 24 V Input ( 1 ⁄ 2 19 in analyzer) Socket X1 - Analog outputs, relay outputs 1...4 (Assignment of screw [...]

  • Page 100

    X-STREAM X2 Emerson Process Management GmbH & Co. OHG A-16 Short Form Manual HASX2E-SFM-HS 02/2012 A.2 Assignment of T erminals and Socket A .2.2 Field Housings Pin Signal P3.1 Input 1 P3.2 Input 2 P3.3 Input 3 P3.4 Input 4 P3.5 Input 5 P3.6 Input 6 P3.7 Input 7 P3.8 GND for Inputs 1-7 P3.9 not used P3.10 Output 5, NC P3.1 1 Output 5, NO P3.12 [...]

  • Page 101

    X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012[...]

  • Page 102

    X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 ©2012 Emerson Proce ss Manage ment. All rights re served. The Emerson logo is a tradem ark and service mark of Eme rson Elec tric Co. R osemount Analytical is a mark of one of the Eme rson Process Manage ment f amily of companie s. All other m arks are the propert y of their res pective owners. The [...]