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Emerson 160 manual

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Table of contents for the manual

  • Page 1

    HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual Version V1.0 Revision date April 29, 2008 BOM 31011661 Emerson Network P ower provides customers with technical support. Users may contact the nearest Emerson local sales offi ce or service center. Copyrigh t © 2008 by Emerso n Network Powe r Co., Ltd. All rights[...]

  • Page 2

    [...]

  • Page 3

    This man ual cont ains i nformation concerning t he inst allati on and ope ration of th e HIPULSE U sing le module (exp andable ) UPS of Emerson Netw ork Pow er Co., Ltd. (Emerson fo r short). All releva nt part s of the man ual should be rea d prior to commenc ing inst allatio n. The UPS mus t be commiss ioned by a n engineer app roved by the manu[...]

  • Page 4

    The Manual Describes The Following Equipment: Equipmen t Model 160kVA UP S (6-pul se) HIPULS E U/160/S/ 6P 160kVA UPS (12-pulse ) HIPULSE U/160/S /12P 200kVA UP S (6-pul se) HIPULS E U/200/S/ 6P 200kVA UPS (12-pulse ) HIPULSE U/200/S /12P 300kVA UP S (6-pul se) HIPULS E U/300/S/ 6P 300kVA UPS (12-pulse ) HIPULSE U/300/S /12P 400kVA UP S (6-pul se) [...]

  • Page 5

    Safety Precautions Conformity and standards This equi pment c ompli es with the foll owing req uiremen ts: Normative ref erences: Uninterruptible P ower System (UPS). z IEC60950-1, IEC620 40-1-1 — General and safety requirements for use in ope rator access area z IEC/EN62040-2 — EMC requirements z IEC62040-3 — Performance requ irements and te[...]

  • Page 6

    Batteri es Battery manufacturers supply details of the ne cessary preca utions to be observed whe n working on, or in t he vicinity of, a large bank of battery cells. These precautions sh ould be follow ed implicitly at all time s. Particular attention should be paid t o the recommendat ions concerning loca l environmental co nditions and the prov [...]

  • Page 7

    Contents Chapter 1 General Descr iption .. ......... ......... ............ .......... ........... .......... ......... ............ ......... ..... .. .......... ........... .......... ......... ... 1 1.1 Features ... ......... ............ ......... .......... ........... .......... ............ ......... ......... ............ ......... ..... ..[...]

  • Page 8

    3.3.2 Batter y Control ........ ........... .......... ........... .......... ............ ......... ............ ......... .......... .... ... ........... .......... ......... . 23 3.4 Connecting Main Cabinet A nd Side Cabinet .......... ............ ......... ............ ......... ............ .......... ......... ......... .......... ... 24 3.4[...]

  • Page 9

    6.5.1 Temperature Consid erations .............. ............ ......... ......... ............ ......... ............ .......... ........ .......... .......... ... 47 6.5.2 Batter y Population .. ........... .......... ........... .......... ............ ......... ......... ............ .......... ....... ......... ......... ............ . 47 6.6 B[...]

  • Page 10

    9.2 UPS Key Compo nents And Their Lives ..................... ......... ......... ............ ......... .......... ............ ....... ....... ........... ...... 62 9.2.1 Magnetic Components: Transformer, Induc tor ....... ......... ............ ......... ............ .......... ........... ......... ......... .. 62 9.2.2 Power Semiconductor Devi[...]

  • Page 11

    Chapte r 1 Gen eral De scripti on 1 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Chapter 1 Gene ral Description This cha pter b riefly intr oduces t he featu res, design concept an d operat ion mode of t he HIPULSE U UPS. 1.1 Features The HIPULSE U UPS is connected between a cri tical load , such as a com[...]

  • Page 12

    2 Ch apter 1 General Descri ption HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 1.2.2 Bypass Supplies The circuit bl ock annotated “Static switch” in Figure 1-2 c ontains an electronic ally controll ed switching circuit, which enable s the c ritical load to be co nnected either t o the inverte r outpu[...]

  • Page 13

    Chapte r 1 Gen eral De scripti on 3 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Return of pow e r ma i ns When the m ains return s within th e require d tolerance, the rectif ier wil l start up again automati cally and grad ually (power walk-in), sup plying power to th e inverter and rechar ging the batt[...]

  • Page 14

    4 Ch apter 1 General Descri ption HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Operating proce dures in ECO mode are the same as those described in Chapter 5 Operating Instructio ns , except that t he load is norm ally on the bypa ss mains, the In verte r LED is normal ly of f, a nd the correspon ding al[...]

  • Page 15

    Chapte r 1 Gen eral De scripti on 5 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Auto -rest art mod e The batt ery become s exhau sted follow ing a n extended AC mains failure. The inverter shut s dow n when the b attery reaches t he end-of-d ischarge volta ge (EOD). The UPS can be programm ed to Auto Rec[...]

  • Page 16

    6 Ch apter 2 M echanica l Installa tion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Chapter 2 Mechanical Installation This cha pter bri efly introduce s the mecha nical in stal latio n of the HI PULSE U UPS, i ncluding the notes , environm ent al considerations , mechan ical consider ations, p reliminar[...]

  • Page 17

    Chapter 2 Mech anical In stall ation 7 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 2.2.2 Battery Location T emperature is a ma jor facto r in dete rmining t he battery life and cap acity . Battery manufa cturers quot e figures for an operating tempe rature of 20° C. Operating above this te mperature wil[...]

  • Page 18

    8 Ch apter 2 M echanica l Installa tion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 2.4 Preliminary Checks Before you in sta ll the UPS ha rdware you sh ould ca rry out the fo llowing pr elimina ry checks: 1. V erify that the UPS room sat isfie s the envi ronment al co ndition s stipulat ed in the equip[...]

  • Page 19

    Chapter 2 Mech anical In stall ation 9 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Top view Base view Air outlet 1685 1197 843 40 104 424 155 40 103 104 244 105 46 14 holes for secur ing unit to floor (if required) Grille for air entry from the bottom Surface loading of UPS 4 × 104c m , 2.7Kgc m 22 125[...]

  • Page 20

    10 Chapter 2 Mechanical Inst allation HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Front view Side view Back view Top view 1903 Remo vab le grille for liftin g with fork -lift tru ck (1 pcs in 1591*116, 2 pcs in 607*102) 1641 873 Air inlet Remo vab le grille - if u sing side cable entry ( 2 pcs in 628*10[...]

  • Page 21

    Chapter 2 Mech anical Install ation 11 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual To p view Air outlet 1685 1626 Base view 155 104 424 155 235 843 104 244 46 105 651 761 800 40 14 holes for s ecuring unit to floor ( if requir ed) Cable acces s Grille f or air entr y from the bot tom Surfac e loading of [...]

  • Page 22

    12 Chapter 2 Mechanical Inst allation HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual >1685 >1655 1641 1910 843 632 108 610 873 610 正 视图 俯 视图 侧视图 120 口 进风 出口 风 可拆卸 板 栅 1591 *11 6 1 件 ( 卸下 板可 栅 用于叉 搬运 车 ， 安装后可用 于防 通 护?[...]

  • Page 23

    Chapter 2 Mech anical Install ation 13 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual > 1685 2293 1910 并柜固定螺栓（ 6 个） 843 2273. 5 632 口 进风 108 467 873 610 610 可拆卸 板 栅 1591*1 16 1 件 , 631*116 1 件 ( 卸下 板可用于叉 搬运 栅车 ， 安装后可用于 防 通 护?[...]

  • Page 24

    14 Chapter 2 Mechanical Inst allation HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 651 前 门 104 104 20 491 148 156 2275 390 1451 1641 156 530.5 651 813 840 95 口 进线 15 此 孔可用于固定地脚螺 栓 种长圆 底部 通 风 孔 栅 底部 通 风 孔 栅 Ventilation gr ille at the bottom Ven[...]

  • Page 25

    Chapter 3 El ectrical Ins tallation 15 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Chapter 3 Electrical Installation This chapter introduces the el ectrical installation of the HIPUL SE U UPS, including the pr ocedures or methods for power cabling an d control c abling, and the distance from fl oor to co[...]

  • Page 26

    16 Chapter 3 Electric al Installat ion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 3.1.3 General Notes The foll owing are gu ideline s only and su perseded by local regulati ons and cod es of pra ctice wh ere applica ble: 1. The neutral conduc tor should be siz ed for 1.5 ti mes the output /bypass phase[...]

  • Page 27

    Chapter 3 El ectrical Ins tallation 17 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual The presence of a radio frequ ency interfer ence (RFI) suppr ession filt er inside the UPS determines a residual earth current greater th an 3.5mA and less t han 1000mA. Residual current circuit break ers (RCCBs) m ust be [...]

  • Page 28

    18 Chapter 3 Electric al Installat ion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 6. Connect the system outpu t cables bet ween the outp ut busbars ( N3-U3-V3-W3 terminals) and the criti cal load and tighten t he conne ctions to 13 Nm (M8 bolt ), to 26 Nm (M10 bo lt), and t o 50 Nm (M1 2 bolt). ENSURE [...]

  • Page 29

    Chapter 3 El ectrical Ins tallation 19 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual U1 X3 Q1 Q5 W2 V1 W1 V3 U3 N3 W3 V2 U2 Q2 Q3 N2 助端子 辅 接盒 线 池接 电连 整流器 接 连 旁路 接 连 出接 输连 接地 注： 如采用分离旁路 ， 拆 请 除旁路和整流器 入 之 的 输间[...]

  • Page 30

    20 Chapter 3 Electric al Installat ion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 3.3 Control Cabling 3.3.1 Monit oring Boar d Ports Based on your site’s specific n eeds, the UPS ma y require au xiliary connec tions to mana ge the bat tery system, communicate with a pers onal comp uter or pr ovide al[...]

  • Page 31

    Chapter 3 El ectrical Ins tallation 21 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 1. Batt ery en vironmen t, batt ery ground fau lt and generat or su pply det ection port (J4) The batter y environment, b attery ground fault and gen erator sup ply detecti on port is desc ribed in T able 3 -3. Table 3-3 D[...]

  • Page 32

    22 Chapter 3 Electric al Installat ion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Table 3-5 Description of dry contact outp ut port Positi on Name Description J13.2 B FP_O Bypass fee dback protection relay (NO) J13.3 BFP_S Bypass f eedback protection rela y center J13.4 BFP_C Bypass fe edback protectio[...]

  • Page 33

    Chapter 3 El ectrical Ins tallation 23 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 2. Intellislot intelli gent communicatio n ports There are three in telligent communi cation port s (Inte llislot 1, Int elli slot 2, and I ntellislo t 3) avai lable for instal ling option al SNMP card, UPS JBU S/MODBUS ad[...]

  • Page 34

    24 Chapter 3 Electric al Installat ion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Table 3- 8 Des cripti on of auxi liary termin al block X3 X3 terminal refer ence Reference label Description 1 FB BCB normally open auxiliary contact 2 GND Signal ground 3 OL C able detection 4 +12V Power positive 5 TMP_T[...]

  • Page 35

    Chapter 3 El ectrical Ins tallation 25 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual A am plif i ed v iew A Si de c abinet M ain c abi net Nu t M1 0 Spring w as her 10 P lain w as her 10 P lain w as her 10 Bolt M 1 0 * 35 W6 ( red ) W5 ( gr een ) W4 ( yel l o w ) Figure 3-10 Power cable connection betw een[...]

  • Page 36

    26 Chapter 3 Electric al Installat ion HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual W3 0 3 - 2 W 300-3 W300-2 W 98-13 W9 8-12 W41-5 W45-5 W45-4 I1-J 9 W302 W302 W30 3 - 1 W302 W301 W 300-1 T20 T19 J6 I1-J 9 J5 F1/F2/F 3 J7 I1-J1 J12 J11 FAN15 FAN14 FAN13 J3 A5(1)-J5 J4 A5(1)-J3 J2 FAN12 J1 I1-J13/J 14 W5[...]

  • Page 37

    Chap ter 4 Operat or Cont rol And Di splay Pa nel 27 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Chapter 4 Operator Control And Display Panel This cha pter ex pounds th e funct ions and u se of the c omponent s on t he operato r control a nd display pan el of the HIPULSE U UPS, and provides LCD dis play [...]

  • Page 38

    28 Chapter 4 Operator Control An d Display Panel HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual LED Sta t e Description Steady green UPS output ON and normal Steady red UPS output ON and ov erloaded Load LED OFF UPS output OFF Steady green Normal operation Steady yellow UPS warning (for ex ample, AC input [...]

  • Page 39

    Chap ter 4 Operat or Cont rol And Di splay Pa nel 29 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual HIPULSE U 2006-01-01 12:30: 36 200kVA-3X 3 Unit #1 Normal ? Bypass Main Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) 220 20.5 50.1 380 0.99 B(BC) 220 20.5 50.1 380 0.99 C(CA) 220 20.5 50.1 380 0.99 Output I[...]

  • Page 40

    30 Chapter 4 Operator Control An d Display Panel HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual No. Menu Item Expla nation Sout (kVA) Apparent pow er Pout (kW ) Act ive power Qout (kVAR) Reactive pow er Loadlevel (%) The percentage of th e UPS rating load 4 Load Crest factor Output current cre st factor So[...]

  • Page 41

    Chap ter 4 Operat or Cont rol And Di splay Pa nel 31 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual No. Me nu Item Explanation Communication a ddress This setting applies to RS485 commun ication and the “one-to-multiple points” commun ication mode of parallel system . It is required to set the p aramete[...]

  • Page 42

    32 Chapter 4 Operator Control An d Display Panel HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Current r ecord w indow Keeps a log of current alarms, ignores transient condition s that have be en resolv ed. Use F1, F2 and F 3 to read the alarm me ssages. For a complete histor y log, refer to the Records m[...]

  • Page 43

    Chap ter 4 Operat or Cont rol And Di splay Pa nel 33 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 4.2.2 Primary Screen After the UPS starts and finishes system test, the primar y screen will appear, as shown in Figure 4-5. For details about the primar y screen, refer to 4.1.5 Detail ed Desc ription Of M e[...]

  • Page 44

    34 Chapter 4 Operator Control An d Display Panel HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual F2 F4 H EL P F1 F3 ? Q3 Q2 Q1 Q5 Help information Select the previous menu item Select the current record w i nd ow Select the next menu item Figure 4-7 Help screen Operation of the HELP key: 1. Only at the prim[...]

  • Page 45

    Chap ter 4 Operat or Cont rol And Di splay Pa nel 35 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 4.4 UPS Alar m Message L ist T able 4-8 provides the compl ete li st of UPS alarm messages s upported for display either on the Record s menu (historical data) or in the current rec ord window (preva iling da[...]

  • Page 46

    36 Chapter 4 Operator Control An d Display Panel HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Alarm mes sage Description REC FLASH UPDATE Ongoing upd ate of recti fier fir mware INV FLASH UPDA TE Ongoing update of inve rter firmware MONITOR FLASH UPDATE O ngoing update of m onitor firmware Unit off confi[...]

  • Page 47

    Chap ter 4 Operat or Cont rol And Di splay Pa nel 37 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Alarm message Description Inverter overtemp. The temperature of th e inverter heat sink is too high to keep inverter running. This al arm is triggered by the signal from a temperature mo nitoring thermostat o[...]

  • Page 48

    38 Chapter 4 Operator Control An d Display Panel HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Alarm mes sage Description Byp. feedback fault UPS feeds output v oltage back to the mains grill throug h bypass due to shortcircuit of static sw itch on bypass side du ring mains failur e. In this case, la ck o[...]

  • Page 49

    Chapter 5 Ope rating Inst ructions 39 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Chapter 5 Operating Instructions This cha pter provi des det ailed ope rating notes and instru ctions of th e HIPULSE U UPS. 5.1 Introduction 5.1.1 Notes Important Only after an authorized engineer has conducted the initial[...]

  • Page 50

    40 Chapter 5 Operating Instruc tions HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Q1 Q2 Q5 Q3 X3 修插座 维 ： 用 于工 程行 维护 师进 UPS 使用 维护时 ， 不可用作其它用 途 Service sock et: Des igned f or use in UP S servic e, ca nnot be used for ot her purpos es Figure 5-1 Power[...]

  • Page 51

    Chapter 5 Ope rating Inst ructions 41 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 5.2 Start-Up Procedu re (Into Normal Mode) This proc edure must be followe d when turn ing on the U PS from a fu lly powered dow n conditi on, that i s, where the load is not bei ng initiall y supplied at all or where suppl[...]

  • Page 52

    42 Chapter 5 Operating Instruc tions HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Follow previous 5.2 St art-UP Procedure (Into Normal Mod e) and observ e at the e nd of the pr ocedure th at byp ass LED on the operator co ntrol and d isplay p anel rem ains green (indi cating tha t the lo ad is supplied b[...]

  • Page 53

    Chapter 5 Ope rating Inst ructions 43 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 3. Wait until the test com pletes. After fi ve seconds , a pop window will app ear to showing the result of this dia gnosis: re ctifier, inverter, mo nitor OK or fault . 4. Stop the test. If required, the test ma y be stopp[...]

  • Page 54

    44 Chapter 5 Operating Instruc tions HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 1. Press the EPO butt on on the UPS d oor . This will disable rec tifie r , inverter , static sw itch and ba ttery operation. The Load will be de -energised. Note: Ex cept in an eme rgency s ituation, d o not press any remo[...]

  • Page 55

    Chapter 5 Ope rating Inst ructions 45 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 5.10 Auto Restart When the ma ins power fai ls, the UPS draw s power from th e battery system to supp ly the load unti l the batte ries are depleted. When the UPS reaches its end o f discharg e (EOD) threshold, it will shut[...]

  • Page 56

    46 Chapter 6 Ba ttery HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Chapter 6 Battery This cha pter intr oduce s the batt ery , including the battery safety point s, inst all ation, m aintena nce, and th e battery protect ion functi on, as well as the con nections of the opt ional batt ery circ uit breake[...]

  • Page 57

    Chapte r 6 Battery 47 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual adequ ate ventila tion and heatin g of the cells. Boo st chargin g must not be applie d to valve regulat ed cells as thi s will cause th em to overcha rge and sub sequent ly vent. Similarly , val ve-regulated cells cannot be regarded as ma[...]

  • Page 58

    48 Chapter 6 Ba ttery HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 6.6 Battery Protection The batter y is connected to the UPS throu gh a BCB whic h is manuall y closed and electronica lly tripped through the UPS control ci rcuitry . If the cells a re rack-m ounted (o r located remote fr om the main U PS[...]

  • Page 59

    Chapte r 6 Battery 49 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual [ BCB: A BCB is general ly installed in an enclosure on the wal l close to the batter y installation. The connection of BCB bo x availa ble for the HI PULSE U UPS is des cribed in th e followin g sectio n. Figure 6-1 Battery room design 6.[...]

  • Page 60

    50 Chapter 6 Ba ttery HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 660 167 4- Ф 13 Knockout Figure 6-4 Inst allation hole d imensions for floor mounting of BCB box of 30 0/400kV A UPS (unit: mm) The batter y circuit break er (BCB) box con tains a BCB and a BCB control board (ULK366SC1). The BCB box i s [...]

  • Page 61

    Chapter 7 “1+N” System 51 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Chapter 7 “1+N” System This chapt er introdu ces the inst allati on procedure s, operati ng instruct ions of the “1+N” sy stem, and the inst allati on of the du al bus sys tem, of the HIPUL SE U UP S. 7.1 General The system[...]

  • Page 62

    52 Chapter 7 “1+N” S ystem HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 7.2.2 Cabinet Inst allation Place the UPS modules side by side and inte rconnect as show n in Figure 7-1. Q5 Pa ralle l board J5 Q5 并机 电缆 并机 电缆 Bypass main s su p ply Mai ntenance bypass switch Q 3 Byp ass swit ch[...]

  • Page 63

    Chapter 7 “1+N” System 53 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 7.2.5 Control Cab les Parallel Ca ble Shielded and double insulated control ca bles avai lable in length up to 20 meters mu st be must be interconne cted in a ring configur ation bet ween UPS modules as shown in Figure 7-2 . S p ec[...]

  • Page 64

    54 Chapter 7 “1+N” S ystem HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 7.3.1 Start-Up Procedure (In to Normal Mode) This pro cedure mu st be follow ed when tu rning on the UPS from a fully powered dow n conditio n, that is, w here the load is not bei ng initia lly suppli ed at all or where supplie d[...]

  • Page 65

    Chapter 7 “1+N” System 55 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 8. Che ck that no w arning messag e is disp layed in the t op right corner of the LCD screen a nd the st atus of the LEDs as follows: Table 7-1 LED status LED S tat us Rectifi er LED Steady gr een Bypass LED Off Battery LED Off Inv[...]

  • Page 66

    56 Chapter 7 “1+N” S ystem HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 7.4.3 Power Cables The wiri ng of power cables i s similar t o that of single m odule sy stem. Refe r to 3.1 Pow er Cabling . The bypass and the main input sources mus t be reference d to the same neutral p otential an d input ea[...]

  • Page 67

    Chapter 7 “1+N” System 57 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Parallel board X2 -1 X2 -2 X1 - 2 X1- 1 X4 04116113 15m D B9-DB25 04116319 20m DB9-DB9 04115338 10m DB9-DB9 04115339 1 5m DB9-DB9 Parallel boa rd Parallel board LBS cable Parallel cable Parallel cable Parallel cable UPS parallel sy[...]

  • Page 68

    58 Chapter 8 Specifications HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Chapter 8 Specifications This chapter pr ovides the s pecifications of the HIPULSE U UPS. 8.1 Conformity And Standard Table 8-1 Conformity and standard Description Ye a r Normative references Safety requirements 1999 IEC60950-1, IEC[...]

  • Page 69

    Chapter 8 Specif ications 59 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual Power rating (kV A) Item Unit 160 (6-pulse) 160 (12-pulse) 200 (6-p ulse ) 200 (12-pulse) 300 (6-p ulse ) 300 (12-pulse) 400 (6-p ulse ) 400 (12- pulse) Rated input power 2 kVA 197 191 245 236 365 354 488 469 Rated input current 2 A[...]

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    60 Chapter 8 Specifications HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 8.6 Electrical Characte ris tics (Inverter Output) Table 8- 6 Elect rical c haracte risti cs (inve rter ou tput) Power rating (kV A) Item Unit 160 200 300 400 Rated mains vo ltage 1 Vac 380 , 400, o r 415 Supply - Three phase with n[...]

  • Page 71

    Chapter 8 Specif ications 61 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 8.8 Electrical Character istics (System Performance) Table 8-8 Electrical characteristics (s ystem performance) Power rating (kV A) Item Unit 160 (6-pulse) 160 (12-pulse) 200 (6-pulse) 200 (12-pulse) 300 (6-p ulse ) 300 (12- pulse) [...]

  • Page 72

    62 Chapter 9 Service & Maintenance HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Chapter 9 Service & M aintenance Regula r service and mainte nance a re require d during t he long t erm ope ration of the UPS sy stem (inc luding th e associ ated battery ). The battery maintenan ce is expounde d in [...]

  • Page 73

    Chapte r 9 Service & Mai ntenan ce 63 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 9.2.5 Lives And R ecommended Replacem ent Time Of Key C omponents The key component s li sted in T able 9-1 are used in the UPS. T o prevent system malfun ction cause d by failu re of key compon ents d ue to wear and te[...]

  • Page 74

    64 Appe ndix 1 T ransportati on Restrai nts Remov ing Pr ocedures HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual Appendix 1 Transportation R estraints Removing Procedures 1. 160kVA&200kVA UPS Trans portation Restraints Removing Procedures Transformer tran sporta tio n restra int s removing procedures f[...]

  • Page 75

    Appendix 1 Transporta tion Restrain ts Removing Procedures 65 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 5. Rei nstall the inst allat ion hole cover and the lowe r switch b aff le plate w ith the sc rews remo ved in step 1. Y ou might as well inst all the l ower swit ch baf fle pl ate af ter UP S commis[...]

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    66 Appe ndix 1 T ransportati on Restrai nts Remov ing Pr ocedures HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 2. There is a tra nsportation restraint res pectivel y on the right side and left side at the botto m of the output tr ansformer. Remove t he two M 10 bol ts of each t ransport atio n restraint [...]

  • Page 77

    Appendix 1 Transporta tion Restrain ts Removing Procedures 67 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 3. 400kVA UPS Trans portation Restraints Re moving Procedures Transform er trans po rtation re strain ts removi ng procedures for UPS with 6-pulse re ctifier 1. Open t he front doo r of the mai n cab[...]

  • Page 78

    68 Appe ndix 1 T ransportati on Restrai nts Remov ing Pr ocedures HIPULSE U UPS Singl e Module And “1+N” (Expan dable) 160/ 200/300/400k VA User Manual 3. Remove the two transportation res trains in the front of the outpu t transformer , as shown in Figure 9. A A am pli f ied v iew Bol t ( 2 pcs ) T r ans portation res tr aint T rans por tation[...]

  • Page 79

    Appendix 1 Transporta tion Restrain ts Removing Procedures 69 HIPULSE U UPS Singl e Module And “1+N ” (Expandable) 160/200/300/40 0kVA User Manual 3. Remove the t wo transportation restraints at the back of the phase-shifting transfor mer , as sh own in Figure 1 1. A R em ov e the tw o bo lts f ix ing the trans portation res tr ai nt P has e- s[...]