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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Emerson 3051S, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson 3051S one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Emerson 3051S. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Emerson 3051S should contain:
- informations concerning technical data of Emerson 3051S
- name of the manufacturer and a year of construction of the Emerson 3051S item
- rules of operation, control and maintenance of the Emerson 3051S item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson 3051S alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson 3051S, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson 3051S.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson 3051S item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
www.rosemount.com ¢00825-0100-4801J¤ HART ® Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S Rosemount 3051S Series Pressure T ransmitter with HART ® Protocol Rosemount 3051SF Series Flowmeter T ransmitter with HART ® Protocol © 2008 Rosemount Inc. All rights reserved. All marks property of owne r . Rosemount and[...]
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Page 2
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 2 Rosemount Inc. 8200 Market Boulevard Chanhassen, MN USA 55317 T (US) (800) 999-9307 T (Intnl) (952) 906-8888 F (952) 949-7001 Emerson Proces s Management GmbH & Co. OHG Argelsrieder Feld 3 82234 Wessling Germany T 49 (8153) 9390, F49 (8153) 939172 Emerson Proces s [...]
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Page 3
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 3 W ARNING Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section [...]
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Page 4
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 4 S TEP 1: M OUNT THE T RANSMITTER Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Mount the transmitter so that the drain/vent valves are oriented upward. Gas Flow Applications 1. Place taps in the top or side of the[...]
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Page 5
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 5 S TEP 1 CONTINUED ... Panel Mount Pipe Mount Coplanar ™ Flange T raditional Flange In-line Housings PlantWeb ™ Junction Box Remote Mount Display 4801_QIG_RevHA.fm Page 5 Tues day, Februa ry 26, 2008 12:17 PM[...]
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Page 6
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 6 S TEP 2: C ONSIDER H OUSING R OT ATION S TEP 3: S ET S WITCHES AND J UMPERS If alarm and security adjustment option is not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off . T o improve field access to wi[...]
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Page 7
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 7 S TEP 4: C ONNECT W IRING AND P OWER U P Use the following steps to wire the transmitter: 1. Remove the housing cover labeled “Field T erminals.” 2. Connect the positive lead to the “+” terminal, and the negative lead to the “–” terminal. NOTE Do not conn[...]
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Page 8
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 8 S TEP 4 CONTINUED ... Remote Display Wiring and Power Up The Remote Mount Display and Interf ace system consists of a local transmitter and a remote mount LCD display assembly . The local 3051S transmitter assembly includes a Junction Box housing with a three position [...]
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Page 9
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 9 S TEP 4 CONTINUED ... Intrinsic Safety Consideration: The transmitter assembly with remote display has been approved with Belden 3084A DeviceNet cable. Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the i[...]
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Page 10
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 10 S TEP 4 CONTINUED ... NOTE Wire colors provided on page 9 are per Belden 3084A DeviceNet cable. Wire color may vary depending on cable selected. Belden 3084A DeviceNet cable includes a ground shield. This shield must be connected to earth ground at either the SuperMod[...]
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Page 11
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 11 S TEP 4 CONTINUED ... 2. Place coupling nut over quick connect and wrench tighten to a maximum of 300 in-lb. (34 N-m). 3. T ighten the set screw using a 3 / 32 -in hex wrench. 4. Install Cordset/ Field Wireable Co nnectors onto the Quick Connect. Do not over tighten. [...]
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Page 12
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 12 S TEP 4 CONTINUED ... Power Supply The dc power supply should provide power with less than two percent ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller , indicator , and related pieces. Note t[...]
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Page 13
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 13 S TEP 5: V ERIFY C ONFIGURATION Use any HART -compliant master to communicate with and verify configuration of the 3051S. For the HART Diagnostics transmitter (option code DA1), DD revision 3051S HDT Dev . 1 Rev . 1 is required. A check ( ⻫ ) indicates the basic con[...]
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Page 14
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 14 S TEP 5 CONTINUED ... Function Fast Key Sequence Saturation Level Configura tion 1, 4, 2, 7, 8 Scaled D/A T rim (4–20 mA Output) 1, 2, 3, 2, 2 Scaled V ariable Configu ration 1, 4, 3, 4, 7 Self T est (T ransmitter) 1, 2, 1, 1 Sensor Information 1, 4, 4, 2 Sensor T e[...]
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Page 15
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 15 S TEP 6: T RIM THE T RANSMITTER T ransmitters are shipped fully calibrat ed per request or by the factory default of full scale (lower range value = zero, upper range value = upper range limit). Zero T rim A zero trim is a single-point adjustment used for compensating[...]
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Page 16
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 16 Using the T ransmitter Zero Adjustment Button Push and hold the zero adjustment button for at least two seconds but no longer than ten seconds. Figure 8. T ransmi tter Adjustme nt Buttons PlantWeb Junction Box Span Zero Span Zero 4801_QIG_RevHA.fm Page 16 Tuesday, Feb[...]
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Page 17
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 17 S AFETY I NSTRUMENTED S YSTEMS Additional Safety Instrumented System s information is available in the Rosemount 3051S reference manual (document number 00809-0100-4801). The manual is available electronically on www .rosemount.com or by cont acting an Emerson Process[...]
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Page 18
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 18 Inst allation No special installation is required in addition to the st andard installation practices outlined in this document. Always ensure a proper seal by installing the electr onics housing covers so that metal co ntacts metal . The loop should be designed so th[...]
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Page 19
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 19 NOTES 1. T ransmitter output is not safety-rated during the following: configuration changes, multidrop, loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities. 2. DCS or safety logic solver sho[...]
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Page 20
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 20 Setting the alarm values and directi on is dependent on whether or not the hardware switch option is insta lled. Y ou can use a HAR T master or communicator to set the Alarm and Saturation values. Switches installed 1. If using a communicator , use the following fast [...]
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Page 21
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 21 Operation and Maintenance Proof T est and Inspection The following proof tests are recommended. Proof test result s and corrective actions taken must be documented at www .emersonprocess.com/rosemount/safety/certtechdocumentation. htm in the event that an error is fou[...]
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Page 22
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 22 Proof T est 2 This proof test, when combined with the Proof T est 1, will detect over 92% of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics, and over 95% of DU failures not detected by the 3051S_T automatic diagnostics. Required tools: HART h[...]
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Page 23
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 23 Reference Certification The 3051S Safety-Certified Pressure T ransmitter was designed, developed, and audited to be complia nt to IEC 61508 safety-certified SIL 2 Claim Limit. Specifications The 3051S Safety-Certified Pressure T ransmitter must be operated in accordan[...]
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Page 24
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 24 P RODUCT C ERTIFICATIONS Approved Manufacturing Locations Rosemount Inc. — Chanhassen, Minnesota USA Fisher-Rosemount GmbH & Co. — Wessling, Germany Emerson Process Management Asia Paci fic Private Limited — Singapore Beijing Rosemount Far East Instru ment C[...]
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Page 25
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 25 Hazardous Locations Certifications North American Certifications FM Approvals E5 Explosion proof for Class I, Division 1, Groups B, C, and D; dust-ignition proof for Class II a nd Class III, Division 1, Groups E, F , and G; hazardous locations; en closure T ype 4X, co[...]
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Page 26
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 26 European Certifications I1 A TEX Intrinsic Safety Certificate No.: BAS01A TEX1303X II 1 G EEx ia IIC T4 (T a = -60 °C to 70 °C) -HART/Remote Display/Quick Connect/HAR T Diagnostics 1 180 Special Conditions for Safe Use (X) 1. The apparatus, excluding the T ypes 3051[...]
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Page 27
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 27 Special Conditions for Safe Use (x) The apparatus is not capable of withst anding the 500V insulation test required by Clause 9.1 of EN 50021: 1999. This must be taken into account when installing the app aratus. ND A TEX Dust Certificate No.: BAS01A TEX1374X II 1 D T[...]
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Page 28
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 28 E1 A TEX Flame-Proof Certificate No.: KEMA00A TEX2143X II 1/2 G EEx d IIC T6 (-50 °C ≤ T amb ≤ 65 °C) EEx d IIC T5 (-50 °C ≤ T amb ≤ 80 °C) V max = 42.4V 1 180 Special conditions for safe use (x) This device contains a thin wall diaphragm. Installation, ma[...]
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Page 29
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 29 Australian Certifications E7 SAA Explosion-Proof and Dust Ignition-Proof Certification No.: AUS Ex 3798X Ex d IIC T6 (T a = 60°C) IP66 DIP A21 T A T6 (T a = 60°C) IP66 Conditions for safe use (X) 1. It is a condition of safe use that each housing shall be connected [...]
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Page 30
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 30 I7 IECEx Intrinsic Safety Certificate No.: IECExBAS04.0017X Ex ia IIC T4 (T a = -60 °C to 70 °C) -HART/Remote Display/Quick Connect/HAR T Diagnostics IP66 Conditions for safe use (X) 1. The 3051S HART 4-20mA, 3051S F OUNDATION fieldbus, 3051S Profibus and 3051S FISC[...]
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Page 31
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 31 Combinations of Certifications S tainless steel certification t ag is pr ovided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinst al led using any other approval types. Permanently mark the ap[...]
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Page 32
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 32 4801_QIG_RevHA.fm Page 32 Wednes day, Februa ry 20, 2008 9:16 AM[...]
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Page 33
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 33 4801_QIG_RevHA.fm Page 33 Wednes day, Februa ry 20, 2008 9:16 AM[...]
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Page 34
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 34 4801_QIG_RevHA.fm Page 34 Wednes day, Februa ry 20, 2008 9:16 AM[...]
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Page 35
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 35 4801_QIG_RevHA.fm Page 35 Wednes day, Februa ry 20, 2008 9:16 AM[...]
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Page 36
Quick Installation Guide 00825-0100-4801, Rev HA February 2008 Rosemount 3051S 36 NOTES 4801_QIG_RevHA.fm Page 36 Tuesday, Februar y 26, 2008 12:17 PM[...]