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Emerson 396P manual

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Table of contents for the manual

  • Page 1

    TUpH Combination pH/ORP Sensors 396P and 396PVP 396P + 396PVP Sensors Instruction Manual LIQ_MAN_396P_396PVP Augu st 2013[...]

  • Page 2

    This page l eft blank intentionally[...]

  • Page 3

    Eme rs o n Pr oc e s s M an a ge m e nt de si gn s, ma nu f actu re s and te st s it s pr od ucts to mee t ma n y n a ti on a l a n d int e rn a t io n al sta nd ar d s. Bec au s e the s e se ns ors are sop hi sti ca t ed tec hn ic al pro du cts , you MUS T pr ope r ly i ns tal l, u se , and mai nt ai n them to e nsu re t hey con tin ue to ope rat [...]

  • Page 4

    This manu al contains instructions for installa tion and operation o f the 396P and 396PVP Sensors. The follo wing list pro vides s c oncerning all re visions o f this docume nt. Re v . Level Date Notes A 2/2013 Manu al upda ted with S MART s enso r inf orma tion. B 8/2013 Wiring diagram s upda ted. About This Doc umen t CAUTION: SENSOR/PR OCESS AP[...]

  • Page 5

    C on te n ts Section 1: Description and Specifications 1 .1 F e atures and Applicati ons ......................................................................................1 1.2 Specifi cations-Ge neral ...........................................................................................3 1.3 Ordering In formation .........................[...]

  • Page 6

    This page l eft blank intentionally T able of Contents 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP ii T able of Co nte nts[...]

  • Page 7

    Sec tion 1: Des crip tion and Spec ifica tions 1.1 Fe atures and Applications TUpH ™ pH/ORP-se nsors are now o ffe red with SMART cap abilitie s. SMAR T opti on become s en abled whe n used wi th the 1056, 1057, 1066, and 56 An alyzers and on 6081P wire less trans- mitte r . The pH-loop capabilities inc lude auto -recognition o f the SMART se nso[...]

  • Page 8

    allows the proc ess to flow b y the glass e lectrode for accu rate an d reli able pH measure ment. Both pH gla ss bulb s — the standar d hemi or op tional flat pH gla ss — are ex ce ptional f or incre as ed resist - ance t o high te mperature and o ther e ffects of aging for lon ger lif e. The TUpH ref ere nce junction and helical p athwa y c o[...]

  • Page 9

    Descripti on and Spec ifica tions 3 The 396P and 396PVP se nsors are avai lable in two con figura tions : the standard s hrouded tip , in which the pH gl ass is com plete ly recessed within the r ef ere nce junction for abra sive or rough applicatio ns, and the op tional slo tted tip with a par tially expos ed pH gla ss f or viscous o r low flow a [...]

  • Page 10

    4 Description an d Spec ificatio ns Integral Cable 396P: C ode 01 - 25 ft; Code 02 - 15 f t coaxi al / 396PVP: none - must u se ma ting VP cable Preamplifier Options : Re mote or Int egral SMAR T preamplifie r W eight/Shipping W eight: 0.45 k g/0.9 k g (1 lb/2 lb) W eight/Shipping W eight: 0.45 k g/0.9 k g (1 lb/ 1.3 O rdering Infor mation The 396P[...]

  • Page 11

    Descripti on and Spec ifica tions 5 The 396PVP Sens or ha s simila r fe atures to the 396P . Howev er , t he 396PVP is off ered with the V ariopol (VP) connector and use s a ma ting VP cable (pu rcha sed separa te ly). A V ariopol cable is required f or all new install ations. See be low for ca ble selection. The 396PVP inse r tion/ submersion s en[...]

  • Page 12

    6 Description an d Spec ificatio ns Connector cable, VP8 (required for all first time installations of VP sens ors) 24281-00 15 ft. (4.6m) VP8 cable 24281-01 25 ft. (7.6m) VP8 cable 24281-03 50ft (15.2m) VP8 Cable 24281-04 100ft (30.5m) VP8 Cable 24281-06 10ft (3.0m) VP8 Cable 24281-07 20ft (6.1m) VP8 Cable 24281-08 30ft (9.1m) VP8 Cable Remote Jun[...]

  • Page 13

    Installation 7 Sec tion 2: Installa tion 2.1 Un packing and Inspection Inspect the outside of the carton for any d amage . If damage i s detected, c ontact the carrier immedia te ly . Inspect the hardware . Make s ure all the ite ms in the pack ing list are pres en t and in good con dition. Noti f y the factor y if any part is missing. If the se ns[...]

  • Page 14

    8 Installation 2.2.1 Flow Thro ugh and Ins e r tion Moun ting 396P and 396PVP Sen sors hav e a 1-inch MNPT proces s c onnection at the front o f the se nsor f or mounting in to a 1-1/2 inch tee or the proc ess pipes. See Figure 2-2 thr ough Figure 2-7 f or instal- lati on con figurations. NOTE: LA RG E PIPE WRENCHES MUST NO T BE USED T O TIGHTEN TH[...]

  • Page 15

    Installation 9 F igure 2-2. Flow- Through T ee with Adapter (P N 915240-xx*)   ++ '&((&%%)"&% !'(  $%#  $%#  $%# Figure 2-3. Flow- Through and Inser tion Installations ?[...]

  • Page 16

    10 Installation Figure 2-4. 396P with Insertion Mounting Adapter (PN 23242-02). Not f or u se with 396PVP . Mounting adap ter allows f or sensor rem oval with out t wisting or disc onnec ting inte rconnecting cable f or ease o f main tenanc e .     40396P02 A Figure 2-5. Low flo w cell P N 24091-00 Section 2: Ins[...]

  • Page 17

    Installation 11 Figure 2-6. Submersion Installations        40396P04 A %'"#&*%)"% (($#, [...]

  • Page 18

    12 Installation Figure 2-7. Spra y W ash A ssembly PN 4091-00 Section 2: Installation 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP[...]

  • Page 19

    Wiring 13 Sec tion 3: Wiring 3.1 General Figures in this section pro vide the guide lines f or wiring the 396P-01 sensor to variou s Analyze r/T ransmitter instrume nts. T o det ermine whi ch wirin g gu ide line t o u se, loc at e th e mo de l n umbe r of the s e nso r t o be ins talled . 1. If the cable needs to be ex ten ded, us e a high qu alit [...]

  • Page 20

    14 Wiring Figure 3-1. Wiring for 396P -01 (Gray Cable) and 54e pH/ORP Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-2. Wiring for 396P -01 (Blue Cable) and 54e pH/ORP Figure 3-3. Wiring for 396P -02 (Gray Cable) and 54e pH/ORP Figure 3-4. Wiring for 396P -02 (Blue Cable) and 54e pH/ORP For add[...]

  • Page 21

    Wiring 15 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-5. Wiring for 396PVP (Gra y Cable) and 54e pH/ORP Figure 3-6. Wiring for 396PVP (Blue Cable) and 54e pH/ORP Figure 3-7. Wiring for 396P -01 and 1055[...]

  • Page 22

    16 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-8. Wiring for 396P -02 and 1055 Figure 3-9. Wiring for 396PVP and 1055 Figure 3-10. Wiring for Dual 396P-01 and 1055[...]

  • Page 23

    Wiring 17 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-11. Wiring for Dual 396P-02 and 1055 Figure 3-12. Wiring for Dual 396PVP and 1055[...]

  • Page 24

    18 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-13. Wiring for 396P -01 (Gray Cable) and 1056/56 Figure 3-14. Wiring for 396P -01 (Blue Cable) and 1056/56 Figure 3-15. Wiring for 396P -02 (Gray Cable) and 1056/56 Figure 3-16. Wiring for 396P -02 (Blue Cable) and 1056/56[...]

  • Page 25

    Wiring 19 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-17. Wiring for 396PVP (Gra y Cable) and 1056/56 Figure 3-18. Wiring for 396P -01 (Blue Cable) and 1056/56 Figure 3-19. Wiring for 396VP -70 (Blue Cable) and 1056/1057/56[...]

  • Page 26

    20 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-20. Wiring for 396P -01 (Gray Cable) and 1057 Figure 3-21. Wiring for 396P -01 (Blue Cable) and 1057 Figure 3-22. Wiring for 396P -02 (Gray Cable) and 1057 Figure 3-23. Wiring for 396P -02 (Blue Cable) and 1057[...]

  • Page 27

    Wiring 21 396P + 396PVP Sensors Instruction Manual Section 3: 3Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-24. Wiring for 396PVP (Gra y Cable) and 1057 Figure 3-25. Wiring for 396PVP (Blue Cable) and 1057 Figure 3-26. Wiring for 396P -01 and 1066[...]

  • Page 28

    22 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-27. Wiring for 396P -01 (Blue Cable) and 1066 Figure 3-28. Wiring for 396P -02 and 1066[...]

  • Page 29

    Wiring 23 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-29. Wiring for 396P -02 (Blue Cable) and 1066 Figure 3-30. Wiring for 396PVP and 1066[...]

  • Page 30

    24 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-31. Wiring for 396PVP (Blue Cable) and 1066 Figure 3-32. Wiring for 396PVP -70 (Blue Cable) and 1066[...]

  • Page 31

    Wiring 25 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-33. Wiring for 396P -01 (Gray Cable) and 5081-P-HT Figure 3-34. Wiring for 396P -01 (Blue Cable) and 5081-P-HT Figure 3-35. Wiring for 396P -02 (Gray Cable) and 5081-P-HT Figure 3-36. Wiring for 396P -02 (Blue Cable) and 5081-P-HT[...]

  • Page 32

    26 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-37. Wiring for 396PVP (Gra y Cable) and 5081-P-HT Figure 3-38. Wiring for 396PVP (Blue Cable) and 5081-P-HT Figure 3-39. Wiring for 396PVP -70 (Gray Cable) and 5081 Figure 3-40. Wiring for 396PVP -70 (Gray Cable) and 6081[...]

  • Page 33

    Wiring 27 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-41. Wiring for 396P -01 (Gray Cable) and 6081 Figure 3-42. Wiring for 396P -01 (Gray Cable) and 6081[...]

  • Page 34

    28 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Figure 3-43. Wiring for 396P -02 (Gray Cable) and 6081 Figure 3-44. Wiring for 396P -02 (Blue Cable) and 6081[...]

  • Page 35

    Wiring 29 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-45. Wiring for 396PVP (Gra y Cable) and 6081 Figure 3-46. Wiring for 396PVP (Blue Cable) and 6081[...]

  • Page 36

    30 Wiring Figure 3-47. Wiring for 396P -01 (Gray Cable) and Xmt Figure 3-48. Wiring for 396P -01 (Blue Cable) and Xmt Figure 3-49. Wiring for 396P -02 (Gray Cable) and Xmt Figure 3-50. Wiring for 396P -02 (Blue Cable) and Xmt Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP[...]

  • Page 37

    Wiring 31 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_396P_396PVP Augu st 2013 Figure 3-51. Wiring for 396PVP (Gra y Cable) and Xmt Figure 3-52. Wiring for 396PVP (Blue Cable) and Xmt Fi g ur e 3-5 3. Wi rin g Det ai ls f or 39 6P VP or 39 6P- 02- 55 wi th Ma tin g V ari op ol Cabl e f or us e w ith 8 1 Fi g ur e 3-5 4. Wi r[...]

  • Page 38

    32 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP Fi g ur e 3-5 5. Wi rin g Det ai ls f or 39 6P VP or 39 6P- 02- 54 wi th Ma tin g V ari op ol Cabl e f or us e w ith 2 081 Fi g ur e 3 -57 . W iri ng Deta ils f or 39 6PV P o r 39 6P -0 2- 50 wi th M at ing V ar i op ol Cabl e fo r us e wi th R em[...]

  • Page 39

    Wiring 33 Fi g ur e 3 -58 . W iri ng Deta ils f or 39 6P VP o r 39 6P -0 2- 54 wi th M at ing V ar i op ol Cabl e fo r us e wi th 10 54A /B & 2 0 54 Fi g ur e 3 -59 . W iri ng Deta ils f or 39 6P VP o r 39 6P -0 2- 54 wi th M at ing V ar i op ol Ca bl e fo r us e wi th 10 54 396P + 396PVP Sensors Instruction Manual Sec tion 3: Wiring LIQ_MAN_39[...]

  • Page 40

    34 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruc tion Manual Augu st 2013 LIQ_MAN_396P_396PVP This page l eft blank intentionally[...]

  • Page 41

    Sec tion 4: S t ar t -Up and Calibrati on 4.1 396P and 396PVP pH Sensors 4.1.1 Se nsor pre paration Shak e down the sensor to re mov e any air bubbles th at may be pre se nt at the tip of the pH gl as s bulb . In most ca ses, the pH sensor c an simply be installed as shipped and re ading s with an acc u- racy of ± 0.6 pH ma y be obtained. T o obta[...]

  • Page 42

    2. Mea sure and rec ord the pH of the proc ess sol ution sample with ano ther tempe rature compe n - sated, calibrat ed pH instrumen t. For be st results, stand ardi zation sho uld be performed at the proce ss te mperature . 3. Adjust the an alyzer/transmitt er v alue to the stand ardi zed v alue . 4.2 396P and 396PVP ORP Sensors 4.2.1 Se nsor pre [...]

  • Page 43

    Mainte nance 37 Sec tion 5: Ma in te n ance 5.1 General Inf ormation The 396P and 396PVP Se nsors require minimum m aint en ance . The sensor shoul d be k ep t cle an and free of de bris and sediment a t all times. The frequency of cle aning by wiping or bru shing with a soft cloth or bru sh is det ermined b y the na ture of the solution be ing me [...]

  • Page 44

    38 Mainte nance NOTE: Erroneo us pH re sults ma y result immedi at ely a fter acid s oak, due to r ef ere nce junction pote ntial build-up . R epl ace the sens or if cle aning does not re store se nsor operation. 5.4 396P and 396PVP ORP 5.4.1 Pla tinum Elec trode Check The plati num electrode ma y be checked a s f ollows : There are t wo t ypes of [...]

  • Page 45

    Mainte nance 39 a mmonium sulfa te) will pro duce a nomin al ORP of 476 +20 mV at 25°C whe n us ed with a satu- rated KC l/AgCl re fere nce e lec trode and platinum mea sur ing electrode . Some tole rance in mV values is t o be expected due to the rathe r large liquid re fere nce j unction pote nti als which can arise when me asuring this strongly[...]

  • Page 46

    40 Mainte nance This page l eft blank intentionally Section 5: Maintenance 396P + 396P VP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP[...]

  • Page 47

    Diagnosti cs and T roubleshooting 41 Sec tion 6: Di agnostics an d T roubl esho o ting 6.1 54e/56/1056/1057/1066/3081/4081/5081/XMT Diagnosti cs and T roubl eshooting Man y R ose mount Analytical Instruments and T ransmitte rs autom atically se arch for fa ult con di- tions tha t would ca use an error in the me asured pH value . Ref er t o the appl[...]

  • Page 48

    42 Diagnostics and T roubleshootin g 6.2 T roubleshooting without Adv anced Di agnostics T able 7-2, belo w , lists common proble ms, causes an d remedi es typically encoun tered in proc ess m ea suremen t. Problem Probable Cause Remedy Mete r re ads off s cale . (Displ ay Defective pream plifie r Re place pre amplifier (f or code 02 reads ov erran[...]

  • Page 49

    Diagnosti cs and T roubleshooting 43 T AB LE 6-3. Model 396P and 396PVP pH/ORP R eplacement P arts and Accessories PN DESCRIPTION QUANTITY 11275-01 Sensor H andrail Mountin g Assembly 2002011 Flow Cell, CPV C, 1 inch FNPT 23242-02 Mounting Ad apt er , Insertion, 1-inch MNPT (304 S.S.) X 1” FNPT (PEEK) 23309-03 Junction Box, for re mote preampl[...]

  • Page 50

    44 Diagnostics and T roubleshootin g Section 6: Diagnostics & T roubleshooting 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP[...]

  • Page 51

    Diagnosti cs and T roubleshooting 45 W ARRANT Y Se ller warra nt s tha t t he firm ware wi ll exe cu te the progr amm in g instr uctio ns pr ov ided by Se lle r , and tha t t he Good s man ufactu red or Se r v- ice s pro vided by Selle r will be free from def ects in ma teri als or w orkmanship under norm al u se and care un til the expira tion of [...]

  • Page 52

    46 This page l eft blank intentionally Section 6: Diagnostics & T roubleshooting 396P + 396PVP Sensors Instruction Manual Augu st 2013 LIQ_MAN_396P_396PVP[...]

  • Page 53

    Return o f Mate rial 47 Sec tion 7: R etu rn of M a te ri al 7.1 General T o expedite the repair an d return o f instrumen ts, prope r comm unication be t ween the cu stome r and the factor y is impor tant. Bef ore returning a product for re pair , call 1-949-757- 8500 for a R eturn Mat eri als Authoriz ation (RMA) num ber . 7.2 W arranty Rep air T[...]

  • Page 54

    LIQ_MAN_396P_396PVP Re v . B August 2013 Credit Cards f or U.S. Purcha ses Only. 8 Emerson Process Management 2400 Barranca Parkway Ir vine, CA 92606 USA T el: (949) 757-8500 F ax: (949) 474-7250 rosem ountanalytical.com © Ro semoun t Analytical Inc. 2013 ©2013 R osemo unt Analytical , Inc. All rig hts res erved. The Eme rson log o is a tra de ma[...]