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Emerson 399VP manual

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Table of contents for the manual

  • Page 1

    Model 399VP Combination pH/ORP Sensor Instruction Manual PN 51-399VP/rev .E March 2012[...]

  • Page 2

    CAUTION SENSOR/PROCESS APPLICA TION COMP A TIBILITY The wetted sensor materials may not be comp atible with process com position and operating conditions. Application comp at ibility is entirely the responsibili- ty of the user . DANGER HAZARDOUS AREA INST ALLA TION Installations near flammable liquids or in haz- ardous area locations must be caref[...]

  • Page 3

    MODEL 399VP pH/ORP T ABLE OF CONTENTS MODEL 399VP pH/ORP SENSOR T ABLE OF CONTENTS SECTION TITLE P AGE 1.0 DESCRIPTION AND SPECIFICA TIONS .......................................................... 1 1.1 Features and Applications ................................................................................. 1 1.2 Physical S pecifications .......[...]

  • Page 4

    MODEL 399VP pH/ORP T ABLE OF CONTENTS MODEL 399VP pH/ORP SENSOR LIST OF FIGURES Figure No. Title Page 2-1 Sensor Dimensions ........................................................................................... 4 2-2 Model 399VP Shown in V arious Flow-Through Installations ............................. 5 2-3 Model 399VP Shown in Low Flow Cell [...]

  • Page 5

    MODEL 399VP pH/ORP SENSOR SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS SECTION 1.0. DESCRIPTION AND SPECIFICA TIONS 1.1 FEA TURES AND APPLICA TIONS 1.2 PHYSICAL SPECIFICA TIONS 1.3 ORDERING INFORMA TION 1 1.1 FEA TURES AND APPLICA TIONS The Rosemount Analytical Model 399VP Sensor meas- ures the pH or the Oxidation Reduction Potential (ORP) of aqueou[...]

  • Page 6

    MODEL 399VP pH/ORP SENSOR SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.3 ORDERING INFORMA TION The Model 399VP pH/ORP Sensor is available with custom glass electrodes housed in a molded T efzel body with 1 in. MNPT threads suit able for insertion, submersion or flow through installation. The sensor includes a general purpose hemi bulb pH electrode[...]

  • Page 7

    MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION SECTION 2.0. INST ALLA TION 2.1 UNP ACKING AND INSPECTION 2.2 MOUNTING 2.3 FLOW -THROUGH INST ALLA TIONS 2.4 INSERTION INST ALLA TIONS 2.5 SUBMERSION INST ALLA TIONS 2.1 UNP ACKING AND INSPECTION. Inspect the carton for any damage. If damage is detected, contact the carrier immediately . Inspect [...]

  • Page 8

    MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 4 FIGURE 2-1. Sensor Dimensions INCH MILLIMETER[...]

  • Page 9

    MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 2.3 FLOW-THROUGH INST ALLA TIONS. The Model 399VP Sensor has a 1 in. MNPT process connection at the front and back end of the sensor for mount- ing directly into a 1 in. or 1½ in. tee. See Figure 2-2 for installation configurations. It is recommended that shut-of f valves be provided for sensor [...]

  • Page 10

    6 MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 2.4 INSERTION INST ALLA TIONS. The Model 399VP sensor has forward and rear facing 1 in. MNPT process connections for pipeline installations (see Figure 2-4 or 2-5) and flange connections. The Model 399VP is also suitable for side-of-t ank installation. The Model 399VP must be mounted at least 1[...]

  • Page 11

    MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION 2.5 SUBMERSION INST ALLA TIONS. The Model 399VP Sensor has a 1 in. MNPT process connection at the back of the sensor (see Figure 2-1). Utilizing a standard 1 in. union (such as PN 9330022), the sensor may be mounted to a 1 in. SCH 80 CPVC or PVDF st and- pipe. The sensor can also be mounted in th[...]

  • Page 12

    8 MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION FIGURE 2-6. SENSOR SHOWN IN HANDRAIL MOUNTING ASSEMBL Y (PN 1 1275-01) The Handrail Mounting Assembly can be used in applications where Model 399VP needs to be placed in a pond, tank, aer- ation basin, or open channel. Handrail Mounting Assembly includes all part s seen in drawing; sensor is so[...]

  • Page 13

    MODEL 399VP pH/ORP SENSOR SECTION 2.0 INST ALLA TION FIGURE 2-8. JUNCTION BOX (PN 22719-02) AND PIPE MOUNT UNION ACCESSOR Y (PN 9330022) FIGURE 2-7. JET SPRA Y CLEANER (PN 12707-00) USED WITH MODEL 399VP The Jet S pray Cleaner eliminates routine manual sensor maintenance by cleaning Model 399VP with water or compressed air . Flow through the cleane[...]

  • Page 14

    10 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING SECTION 3.0. WIRING Figures 3-2 thru 3-23 provide the diagrams for wiring the 399VP sensor to various analyzer/transmitters. 1. If the cable needs to be extended, use a high quali- ty cable available from Rosemount Analytical. Refer to Figures 3-2 through 3-23 for the appropriate junc- tion box part n[...]

  • Page 15

    11 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-1. Wire and Connector Pin Functions FIGURE 3-2. Model 81 Wiring FIGURE 3-3. Model 1 181 Wiring FIGURE 3-4. Model 54 Wiring through Remote Junction Box MODEL 399VP[...]

  • Page 16

    12 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-6. Model 2081 Wiring FIGURE 3-8. Model 2081 Wiring through Remote Junction Box FIGURE 3-7. Model 1 181, 1050/1060, and 1003/1023 Wiring through Remote Junction Box FIGURE 3-5. Model 54 Wiring[...]

  • Page 17

    13 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-9. Model 81 Wiring through Remote Junction Box FIGURE 3-10. Model 3081 & 4081 Wiring through Remote Junction Box FIGURE 3-12. Model 3081 & 4081 Wiring FIGURE 3-1 1. Model 1055-22-32 Wiring[...]

  • Page 18

    14 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-13. Model 1054 Wiring FIGURE 3-14. Model 1054A/B and 2054 Wiring FIGURE 3-16. Model 1054A/B & 2054 Wiring through a Remote Junction Box FIGURE 3-15. Model 1054 Wiring through a Remote Junction Box[...]

  • Page 19

    MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-18. Model 2700 Wiring FIGURE 3-17. Model SCL-(P/Q) Wiring FIGURE 3-19. Model 54epH Wiring FIGURE 3-20. Model 1055-22-32 Wiring through Remote Junction Boxes 15[...]

  • Page 20

    16 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-21. Wiring Model 399VP-09, 400, 401, 402, 403, and 404 to Model 1055 (Pipe/W all Mount). DWG . NO. REV . 41055107 C[...]

  • Page 21

    17 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-22. Wiring Model 399VP-09, 400, 401, 402, 403, and 404 to Model 1055 (Panel Mount). DWG . NO. REV . 41055108 C[...]

  • Page 22

    18 MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-23. Prep aration of Extension Cable (PN 9200273) This cable is shipped as a raw cable. Cable must be prepared, as shown above, before inst allation. T o avoid preparing raw cable, PN 23646-01 can be used. PN 23646-01 cable offers the wires already prepared for inst allation.[...]

  • Page 23

    19 MODEL 399VP pH/ORP SENSOR SECTION 4.0 ST ART -UP AND CALIBRA TION SECTION 4.0. ST ART -UP AND CALIBRA TION 4.1 SENSOR PREP ARA TION Shake down the sensor to remove any air bubbles that may be present in the tip of the pH glass bulb. In most cases, the pH sensor can simply be installed as shipped, and readings with an accuracy of ± 0.6 pH may be[...]

  • Page 24

    20 MODEL 399VP pH/ORP SENSOR SECTION 4.0 ST ART -UP AND CALIBRA TION 4.3 ORP CALIBRA TION Most industrial applications have a number of ORP reactions occurring in sequence or simult aneously . There can be several components that are oxidized or reduced by the reagent s that are used. Theoretically , the ORP poten- tial is absolute because it is th[...]

  • Page 25

    21 MODEL 399VP pH/ORP SENSOR SECTION 5.0 MAINTENANCE SECTION 5.0. MAINTENANCE 5.1 GENERAL The Model 399VP sensor is a disposable type sensor and therefore requires minimum maintenance. The sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning, by wiping or brush- ing with a soft cloth or brush, is deter[...]

  • Page 26

    22 MODEL 399VP pH/ORP SENSOR SECTION 5.0 MAINTENANCE 5.3 pH ELECTRODE CLEANING If the electrode is coated or dirty , clean as follows: 1. Remove the sensor from process. 2. Wipe the glass bulb with a soft, clean, lint free cloth or tissue. If this does not remove the dirt or coating, go to S tep 3 (detergent s clean oil and grease; acids remove sca[...]

  • Page 27

    23 MODEL 399VP pH/ORP SENSOR SECTION 6.0 TROUBLESHOOTING SECTION 6.0. TROUBLESHOOTING TROUBLESHOOTING . The table below lists common problems, causes and remedies typically encountered in process measurement. Problem Probable Cause Remedy Meter reads off scale (display T .C. element shorted. Check T .C. element as instructed reads overrange). in Se[...]

  • Page 28

    MODEL 399VP pH/ORP SENSOR SECTION 7.0 RETURN OF MA TERIAL SECTION 7.0 RETURN OF MA TERIAL 7.1 GENERAL. T o expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for rep air , call 1-949-757-8500 for a Return Materials Authorization (RMA) number . 7.2 W ARRAN[...]

  • Page 29

    FROM: RETURN BILL T O: _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ CUSTOMER/USER MUST SUBMIT MA TERIAL SAFETY SHEET (MSDS) O[...]

  • Page 30

    A W orldwide Network of Sales and Service Emerson Process Management’s field sales of fices are your source for more information on the fill line of Rosemount Analytical products. Field sales personnel will work closely with you to supply technical dat a and application information. For more information, please contact your nearest Emerson Proces[...]

  • Page 31

    W ARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller , and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira- tion of the applicable warranty period. Goods are warranted for twelve (12) months[...]

  • Page 32

    Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. 8 Emerson Process Management Rosemount Analytical 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http:/[...]