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Emerson 400518-01 manual

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Table of contents for the manual

  • Page 1

    Installation Manual P/N 400518-01 Revision: A1 Date: December 15, 2006 © Control Techniques Americas LLC, 2006 Epsilon EP Drive[...]

  • Page 2

    [...]

  • Page 3

    Information furnished by Contro l Techniques Ameri cas LLC (Control Techniqu es) is believed to be accurate and reliable. However, no responsibility is assumed by Control T echniques for its use. Control Techniques reserves the right to change th e desi gn or operation of the equipment described herein and any associated motion products withou t no[...]

  • Page 4

    ii © Control Techniques Americas LLC, 2006 Part Number: 400518-01 Revision: A1 Date: December 2006 Printed in United States of America Information in this document is subject to chan ge without notice. No part of this docume nt may be reproduced or transmitted in any form or by any m eans, electronic or mechanical, for any purpo se, without the ex[...]

  • Page 5

    Safety Inform ation iii Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Safety Information Safety Precautions This product is intended for professional incorporation into a complete system by qualifi ed persons. If you install the product incorrectly, it may present a safety hazard. The product an[...]

  • Page 6

    iv Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification For the purpose of this manual and product, “Note” indica tes essential information about the pr oduct or the respective part of the manual. Throughout this manual, the word “drive” refers to an Epsilo n EP drive. “Caution” used withou[...]

  • Page 7

    v Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Underwriters Laboratories Listed The Epsilon Digital Servo Drives are marked with the “U L Listed” label after passing a rigor ous set of design and testing criteria deve loped by UL (UL508C). This label indicate s that UL certifies this produc[...]

  • Page 8

    vi Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Drive Overload Protection Solid state motor overload protection is provided in each model at no more than 115% of rated F LA. This overload protection is based on maximum continuous output current capacity. It will allow up to 200 percent of drive[...]

  • Page 9

    vii Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification CE Declaration of Conformity The Epsilon Digital Servo Drives are marked with th e “Conformite Europee nne Mark” (CE mark) after passing a rigorous set of design and testing criter ia. This labe l indicates that this pr oduct meets safety and[...]

  • Page 10

    viii Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification[...]

  • Page 11

    ix Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Safety Information iii Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Qualified Person . . . . . . . . . . .[...]

  • Page 12

    x Motor Feedback Wiring (J6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Motor Brake Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Input/Output and Drive Enable Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 13

    Product Overview 1 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Product Overview Epsilon EP Drive The Epsilon EP drive is a stand-alone, fully digital brushless servo drive des igned and built to reliably provide high performance and flexibility without sacrificing ease of use. The use of State[...]

  • Page 14

    2 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Epsilon EP drives are rated at 240 Vac input voltage and can operate with an input voltage fro m 20 to 264 Vac. The EP drives are available in three current ratings. Drive Model Continuous Power Rating Continuous Current Peak Current Epsilon EP20 2[...]

  • Page 15

    Installation 3 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Installation Installation of the Epsilon EP drive is completed by fo llowing a simple step-by-step process. The Epsilon EP installation begins by mounting the drive to a metal mounting panel. Next, the high power connections ar e made [...]

  • Page 16

    4 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Bringing components into direct contact cannot always be ac hieved. In these situations a conduct or must be relied upon to provide a low impedance pa th between components. Remember a flat braided wire has lower impedance than a round wire of a la[...]

  • Page 17

    Installation 5 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification • You should consider future troubleshooting and repair when installing all wiring. All wiring should be either color coded and/or tagged with industrial wire tabs. • As a general rule, the minimum cable bend rad ius is ten times t[...]

  • Page 18

    6 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Cable to Enclosure Shielding Shielded motor, feedback, serial communications and external encoder cables were used for compliance testing and are necessary to meet the EMC requirements. Each cable shield was grounded at the enclosure wall by the ty[...]

  • Page 19

    Installation 7 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification AC Line Filters The AC line filters are necessary to comply with EMC emissio n and immunity standards. The drive was tested with the filters presented in the table below and recommended by Con trol Techniques. The following filters are[...]

  • Page 20

    8 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification The following table applies to the "A" dimension as shown in figure 4 bel o w for the base and indexing drives. Figure 4: Mechanical Drawing for Epsilon Base and Indexing Drives Drive Model -B or -I only Dimension "A" inches [mm[...]

  • Page 21

    Installation 9 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification The following table applies to the "A" dimension as shown in fi gure 5 for the programming drives. Figure 5: Mechanical Drawing for Epsilon Programming Drive To prevent drive from dropping out of position during installation,[...]

  • Page 22

    10 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Step 3: High Power Connections System Grounding To insure a safe and quiet electr ical installation, good system grounding is imperative. T he figure below is an overview of the recommended system grounding. For more info rmation on achieving an e[...]

  • Page 23

    Installation 11 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification AC Power Requirements The Epsilon EP drives require 20 Vac to 264 Vac si ngle phase power but, may operate on DC supplies, (See Operation on DC Supply). An Epsilon EP drive can be connected to any pair of power phases on a 1 Ø or 3 ?[...]

  • Page 24

    12 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 8: Earth Grounded Delta Distribution Transformer, 240 Vac 3 Ø Figure 9: Three Phase Delta (with mid-phase GND) Distribution, 120 Vac split/240 Vac 3Ø supply AC Supplies Requiring Transformers If the distribution transformer is conf igured[...]

  • Page 25

    Installation 13 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 10: Three-Phase WYE (ungrounded) Distributio n to a Three-Phase Delta/WYE Isolation Transformer Figure 11: Three-Phase Delta (ungrounded) Distribution to a Three-Phase D elta Isolation Transformer DISTRIBUTION P ANEL 3 Ø Isola[...]

  • Page 26

    14 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 12: Grounded WYE Distributi on >140 Vac Phase to Neutral. Recommend Using Step Down Transformer so Line to Line i s 240 Vac or less. Figure 13: Single Phase Power Supply Connections Transformer Sizing If your application requires a trans[...]

  • Page 27

    Installation 15 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification When multiple drives are connected to a single isolation transformer, add the suggested KVA ratings of the drives that would be operating simultaneously together f or transformer sizing. Drive/Motor Combination Suggested KV A Rating E[...]

  • Page 28

    16 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Line Fusing and Wire Size You must incorporate over current protection for the incomin g AC power with the rating shown here. UL approval for operation with the ci rcuit breaker s identified in the tabl e below is pending. At present, fuses shown [...]

  • Page 29

    Installation 17 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification AC Input Power Connections Figure 14: Epsilon EP AC Power Wiring Diagram Operation on DC Input Supply At this time, the EP drive is not UL listed for operation on a DC input supply. The EP drive can operate on DC input as low as 10 Vd[...]

  • Page 30

    18 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Both supply conductors must be fused e xcept one that is grounded. The fuse must be rated for at least the voltage applied. The current rating of the fuse should match the ra ted output current of the dr ive. A slow-blow fuse should be used if hig[...]

  • Page 31

    Installation 19 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 15:Shunt Resistor Connections showi ng SM-Heatsink DBR-1 Kit Motor Power Wiring The following paragraphs provide details of motor connections. When motor power cables are long, 100ft. [30 m], a ferrite (Control Techniques p/n 1[...]

  • Page 32

    20 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 16: Epsilon EP - NT/MG Motor Power Wiring Diagram NT or MG Motor Power Connection R S T Ground Connector Shell Brown Black Blue Green/Y ellow Shield Important: PE ground should connect to drive and motor only . Nothing should be connected b[...]

  • Page 33

    Installation 21 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification XV Motor Power Wiring The XV 40 mm to 80 mm motors are equipped with up to three connectors, on e for stator connections, one for encoder connections and one for the brake (if so equipped). Stator connections from the drive to the mot[...]

  • Page 34

    22 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Step 4: Low Power Connections DC Logic Power Supply Wiring The Epsilon drive requires a user suppli ed logic power supply, 24 Vdc ±10%, to pow er the inter nal logic of the drive. Use the table below to determine the current requirement s of the [...]

  • Page 35

    Installation 23 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification to the logic supply are PELV, the wiring need not be isolat ed f rom direct contact within a zone of equipotential bonding, normally an enclosure or set of enclosures b onded together. Otherwise, logic wiring and circuits must be isol[...]

  • Page 36

    24 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification XV 40-80 mm Motor Figure 21: Motor Encoder Feedback Connection For XV 40-80 mm Motors XV 130 mm Motor Figure 22: Motor Encoder Feedback Connection For XV 130 mm Motors XVM 40mm, 60mm, and 80mm Motor Blue Orange Green Brown Black Y ellow White/Brow[...]

  • Page 37

    Installation 25 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Motor Brake Wiring The NT and MG motors e quipped with brakes have a th ree-pin MS style connector. The brake power cable (model CBMS-XXX) has an MS style connector on the motor end and three wire leads on the drive end (see the follo[...]

  • Page 38

    26 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 24: Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram Figure 25: Epsilon EP/XV 130 mm Motor Brake Wiring Diagram using the I/O Connector Input/Output and Drive Enable Wiring The Epsilon EP-B drive is equipped with 5 optically isolated inp u[...]

  • Page 39

    Installation 27 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Inputs are ON with +10 Vdc to +30 Vdc applied and OFF when less than +1.5 Vdc or 0.2 mA is applied. Input current at 24 Vdc is 4.8 mA and input resistance is about 4.8k ohms. Maximum load on each output channel is 150 mA with 3.5 Vdc [...]

  • Page 40

    28 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 27: I/O Conn ector (J3) Functions Figure 28: STI-24IO Interface Board Input Line 5 Input Line 7 7 8 9 5 6 4 3 1 2 16 17 18 14 15 13 12 10 11 25 26 23 24 22 21 19 20 Input Line 1 Input Line 11 Input Line 3 Output Line 1 Output Line 5 Output [...]

  • Page 41

    Installation 29 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Analog/Sync Output Connector (J5) All command, diagnostic, and sync signals are availabl e using the 15-pin Analog/Syn c Output connector. If interfacing the drive using field wiring, the optional standard terminal interface board (ST[...]

  • Page 42

    30 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification As part of PELV wiring, circuits at J5 are intended to be used within a zone of equipotential bonding wher e cables or wiring would typically be no more than 10 ft [3 m] l ong. These circuits have not been evaluated fro EMC immunity which would be[...]

  • Page 43

    Installation 31 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Sync Input C onnector (J10) Sync Input signals are connected to the driv e usin g the 9-pin Sync Input connector. If interfacing the drive using field wiring, the optional standard terminal interface board (STI-SNCI) may be used. Figu[...]

  • Page 44

    32 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Analog Command Wiring Figure 33: Analog Command, Differenti al Wiring Diagram Figure 34: Analog Command, Single Ended Wiring Diagram Encoder Output Signal Wiring The encoder outputs meet RS-422 lin e driver specifications and can driv e up to ten [...]

  • Page 45

    Installation 33 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 35: Analog/Sync Output Connector (J5 ) Encoder Output Wiring Figure 36: Direction Convention Diagram If the external controller does not have an internal terminating resistor R1, R2 and R3 must be mounted within 3 ft [1 m] of t[...]

  • Page 46

    34 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Pulse Mode Wiring, Differential Inputs Figure 37: Pulse Mode, Differential Output to Differenti al Input Figure 38: Pulse Mode, S ingle Ended Output to Differential Inpu t = T wisted Pair If the external controller does not have an internal termin[...]

  • Page 47

    Installation 35 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Pulse Mode Wiring, Single Ended Inputs Figure 39: Pulse Mode, Single Ended Output to Single Ended Inp ut (twisted pair cable) Figure 40: Pulse Mode, Single Ended Output to Single Ended Inp ut (non-twisted pair cable) Comm on i solated[...]

  • Page 48

    36 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 41: Pulse/Pulse Mode, Single Ended Ou tput to Single Ended Input (non-twisted pair cable) Figure 42: Master/Slave Encoder Connections Encoder outputs meet RS-422 driver specifications and can drive up to 10 RS-422 signa l receivers. Each di[...]

  • Page 49

    Installation 37 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Communications Communications with the drive is provided through the RJ 45 connectors located on the front of the drive. The two RJ45 connectors are identical and are used to provide a way t o daisy chain two or more drives together u[...]

  • Page 50

    38 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 43: Epsilon EP Serial Communication Connect or Figure 44: 2 Epsilon Drives Daisy Chained Together When connecting the serial port of your PC to the serial por t of the drive, verify that your PC’s ground is the same as the drive PE ground[...]

  • Page 51

    Installation 39 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Modbus Communications The drive’s serial communication protoc ol is Modbus RTU slave wi th a 32 bit data extension. The Modbus protocol is available on most operator interface panels and PLC’s. Ethernet Port The Ethernet port at J[...]

  • Page 52

    40 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification[...]

  • Page 53

    Diagnostics and T roubleshooting 41 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Diagnostics and Troubleshooting Diagnostic Display Status Codes The diagnostic display on t he front of the drive shows dr ive status and fau lt codes. W hen a fault condition occurs, the drive will display the fau[...]

  • Page 54

    42 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Fault Codes A number of diagnostic and fault detection circuits are incorpora ted to protect the drive. Some faults, like high DC bus and drive or motor over temperature, can be reset with the Reset button on the front of the drive or the R eset i[...]

  • Page 55

    Diagnostics and T roubleshooting 43 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification The +/- Travel Limit faults are automat ically cleared when the fault condition is removed. The table below lists all the fault codes in priority order from highe st to lowest. This means that if two faults are act[...]

  • Page 56

    44 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Fault Descriptions Flash Invalid This fault indicates that the firmware checksum has fail ed. From the T ools>Program Flash menu in PowerTools Pro the firmware stored in flash memory can be reprogram or upgrade. If this problem persis ts, call [...]

  • Page 57

    Diagnostics and T roubleshooting 45 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification NVM Invalid At power-up the drive tests th e integrity of the non-volatile memory. This fa ult is generated if the contents of the non- volatile mem ory are invalid. Invalid Configuration This fault will occur if t[...]

  • Page 58

    46 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Encode r Hardware If any pair of complementary encoder lines (A, B, Z) are in the same state, an encoder line fault is generated. Also, can be generated if all three commutation ch annels (U, V, W) are 0 or 1, an illegal state. The most likely cau[...]

  • Page 59

    Diagnostics and T roubleshooting 47 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Trajectory Fault #2 This fault occurs when using the "Usi ng Capture.#" option in a user program. If the capture has ne ver been triggered, or the capture data has go ne "stale", the driv e will[...]

  • Page 60

    48 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 45: Active Drive Faults Detected Dialog Box Resettin g Faults Some drive faults are automatically reset when the fault cond ition is cle ared. Other faul ts require drive logic power to be cycled or the drive to be “rebooted”. If you wi[...]

  • Page 61

    Options and Accessories 49 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Options and Accessories Epsilon EP Drive Options Figure 46: Epsilon EP-P Drive shown with Options EP204-IDN-EN00 9606XX-XX A1 SN 0610E014 li nk act ether net ( J4) Epsilon EP reset ser i al ( J2 ) moto r L1 L2 PE S R T + _ [...]

  • Page 62

    50 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-24IO The STI-24IO interface board allows access to all digita l input and output signals. The STI- 24IO mounts directly to the digital I/O connector (J3) on the front of the EP drive. See figur e 47 below. Shield connection points are connecte[...]

  • Page 63

    Options and Accessories 51 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-SNCOA The STI-SNCOA interface board allows access to the anal og/sync signals. The STI-SNCOA plugs directly into the J5 connector on the bottom of th e drive. The numbers prin t ed on the connector label corr elate to t[...]

  • Page 64

    52 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-SNCI The STI-SNCI interface board allows access to the sync input connections on th e EP drive. The STI-SNCI plugs directly into the J10 connector on the bottom of the drive. The numbers printed on the connector lab el correlate to the screw t[...]

  • Page 65

    Options and Accessories 53 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-ENC The STI-ENC interface board allows the user access to the encod er feedback connector (J6) on the EP drive. The STI-ENC plugs directly in J6 on the bottom of the drive. The numbers printed on the connector labe l co[...]

  • Page 66

    54 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification[...]

  • Page 67

    S pecifications 55 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Specifications Epsilon EP Specifications Epsi lon EP Series Power Requirements 20 V ac-264 V ac, 1 Ø, 47-63 Hz (240 V ac for rated performance) T ype TN (Grounded) Installation Category III SCCR (Short Circuit Current Ratin g) 10,0[...]

  • Page 68

    56 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Control Inputs Analog command: ±10 Vdc 14 bit, 100 kOhm impedance, dif ferential Absolute Maximum Input Voltage Input: +/- 14 Vdc to ground or differential, including drive enable Digital Inputs: 5 on the EP-B and 16 on the EP-I and EP-P includ in[...]

  • Page 69

    S pecifications 57 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Fault Detection Capability Low DC bus (can be disabled) High DC bus Power S tage fault Logic power Encoder stat e Encoder line break Drive overtemperature Motor overtemperature Overspeed Travel limit (+ ) Travel limit (-) Following [...]

  • Page 70

    58 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Epsilon EP Drive Dimensions The following table applies to A* and B* as shown in the figure below. Drive Model Dim ension A* (shown in inches/mm) Dimension B* (shown in in ches/mm) EP202-B,-I,-I DN 2.1 1 [53.59] 0.45 [1 1.4] EP204-B,-I,-I DN 2.1 1 [...]

  • Page 71

    S pecifications 59 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Cable Diagrams EIO26 Cable EIO PIN 1 0.770 1.530 SOLDER SIDE Socket 20 19 24 22 21 23 26 25 12 3 4 6 58 79 11 10 15 13 12 14 17 16 18 17 6 24 25 26 9 23 16 15 5 14 18 20 19 8 3 4 7 13 2 12 1 11 10 22 21 BRN/WHT LIGHT GRN WHT PUR GRY[...]

  • Page 72

    60 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XV Motor Cables XTMDS-XXX Cable PIN 1 GRN/YEL BRN BLK BLU 2 3 4 1 BRAID SHIELD FORM WIRE R S T PE/GND 1 3 2 4 REAR VIEW OF CONNECTOR[...]

  • Page 73

    S pecifications 61 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XCMDS-XXX GRN/YEL BRN BLK BLU B C D A BRAID SHIELD FORM WIRE BLU (20 A WG) BLU/WHT (20 A WG) Drain Wire U V W PE/GND SOLDER SIDE C D B A Socket[...]

  • Page 74

    62 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XCMDBS-XXX U V W PE/GND BRK+ BRK - SOLDER SIDE D E G F C B A GRN/YEL BRN BLK BLU B C D A BRAID SHIELD FORM WIRE E F BLU (20 A WG) BLU/WHT (20 A WG) Drain Wire Socket[...]

  • Page 75

    S pecifications 63 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XTBMS-XXX RED BLK DRAIN WIRE 1 2 0V +24V PIN 1 1 2 REAR VIEW OF CONNECTOR[...]

  • Page 76

    64 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XEFTS-XXX Cable PIN 1 P RED/GRN GRN/RED 9 14 13 12 7 11 5 2 1 3 10 8 4 6 15 U +5 VDC 0V W/ V W V/ U/ Z Z/ B/ B A/ A REAR VIEW OF CONNECTOR 12345 1 1 12 13 14 15 6 7 10 9 8 SHIELD Overall Shield Drain Wire 9 10 7 86 14 SOLDER SIDE 15 Pin 12 13 1 1 5[...]

  • Page 77

    S pecifications 65 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XEFCS-XXX Cable SOLDER SIDE Pin 6 15 11 13 14 12 10 9 8 7 5 4 2 3 1 Z/ MOTOR TEMP +5 VDC W COMMON W/ U/ V/ V U B/ Z A/ B A Pin 1 P P P P P P P P RED/GRN GRN/RED Overall Shield Drain Wire BLU ORN GRN BRN BLK YEL WHT/BRN BRN/WHT WHT/G[...]

  • Page 78

    66 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification NT and MG Motor Cables CMDS-XXX Cable CMMS-XXX Cable 3 3/4" MAX. 1 1/2" MAX. F C SO LDER S IDE E D BLK BLU A G H B SHELL C B GRN/YEL BRN A D 1 1/2" MAX. C BLU SO LDER S IDE D E G F C B A SHELL GRN/YEL BRN BLK A B D[...]

  • Page 79

    S pecifications 67 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification CBMS-XXX Cable SOLDER SIDE RED BLK DRAIN WIRE A B C GND CA B Socket[...]

  • Page 80

    68 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification EFCS-XXX Cable SOLDER SIDE J H G F R Z Y M W X L K V N P C S E T U D B A P P P P P P P P E V A T K H F G M P N B R S C U Z U MOTOR OVERTEMP NOT USED +5 VDC GND W/ V W V/ U/ Z Z/ B/ B A/ A Socket SOLDER SIDE Pin 9 10 7 8 6 14 15 12 13 11 5 4 3 1 2 6[...]

  • Page 81

    S pecifications 69 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Sync Cables SNCDD-915-XXX SNCFLOA-XXX YEL GRN P ORG RED BRN BLK BLU PUR 8 P 3 11 10 2 1 9 P P Drain Wire A Z A GND Z B B 7 4 8 1 2 3 5 6 Pin 7 SOLDER SIDE 98 5 3 4 6 2 1 Pin 10 SOLDER SIDE 12 1 1 5 3 4 9 2 1 13 6 14 7 15 8 A Z A GND[...]

  • Page 82

    70 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification SNCMD-815- XXX SNCFLI-XXX 4 P RED P P P YEL BLK BRN PUR BLU DRAIN WIRE 8 7 6 5 3 2 1 ORG GRN -Z +5 VDC GND +Z -B +B +A -A 8 3 11 10 2 1 9 Pin SOLDER SIDE 10 12 1 1 5 3 4 9 2 1 13 6 14 7 15 8 Pin 1 3 5 4 1 2 Pin CONNECTOR END VIEW 7 8 6 YEL GRN P OR[...]

  • Page 83

    S pecifications 71 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification SNCMD-89- XXX Pin 1 2 5 4 3 P P P P YEL GRN ORG RED BRN BLK BLU PUR Drain Wire Pin SOLDER SIDE 7 98 5 3 4 6 2 1 7 4 8 1 2 3 5 6 9 A Z A GND 5V Z B B N/C 6 8 4 7 2 5 3 1 Pin removed CONNECTOR END VIEW 6 8 7 Completely remove pin 4 Pi[...]

  • Page 84

    72 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Communications Cables ESA-SP-485-XXX ETH-PATCH-XXX 14 14 1 3 15 15 2 5 17 17 4 19 19 6 18 18 16 16 20 20 8 7 22 22 9 21 21 23 23 11 11 13 13 12 12 25 25 24 24 10 10 8 4 5 1 3 7 2 6 BLU WHT/BRN GRN WHT/ORG BRN ORG WHT/BLU Drain Wire WHT/GRN P P P P [...]

  • Page 85

    73 Index A AC Line Filter Installation Notes , 7 AC Line Filters , 6 AC Supplies NOT Requiri ng Transformers , 11 AC Supplies Requiring Transformers , 12 Achieving Low Impedance Connections , 3 Analog Command Wiring , 32 B Basic Installation Guidelines , 3 C Cable Diagrams , 59 Cable to Enclosure Shield ing , 6 CMDS-XXX Cable , 66 CMMS-XXX Cable , [...]

  • Page 86

    74 M Motor Brake Wiring , 25 Motor Feedback Wiring , 23 Motor Power Wiring , 19 O Options and Accessories , 49 P Product Overview , 1 Pulse Mode Wir ing , 34 R Rebooting the Drive , 48 Resetting Faults , 48 S Safety Info rmation , iii Safety of Machinery , iii Safety Precautions , iii Setup, Commissioning and Maintenance , iii Shunt Control , 18 Sh[...]

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    Since 1979, the “Motion Made Easy” products, designed and manufactured in Minnesota U.S.A., ar e renowned in the motion contro l industry for their ease of use, reliability and high performance. For more information about Control Techn iques “Motion Made Easy” products and services, call (800) 893-2321 or contact ou r website at www.emerson[...]