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Emerson ETC00303 manual

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Table of contents for the manual

  • Page 1

    ww w .EmersonProcess.com Instruction Manual BINOS ® E Economic & Enhanced Gas Analyzer 3 rd Edition 02/2007 Instruction Manual ETC00303 02/2007[...]

  • Page 2

    BINOS ® E Instruction Manual ETC00303 02/2007 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.com ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and[...]

  • Page 3

    CONTENTS I ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical T ab le of Contents SAFETY SUMMAR Y S - 1 General S - 2 Gases and Gas Conditioning (Sample Handling) S - 4 Supply Voltage S - 4 BINOS E specific notes for the user S - 5 Additional notes for service / maintenance S - 6 Electrostatic Discharge S - 7 PREF A CE P - 1 DESCRIPTION 1. Tech[...]

  • Page 4

    CONTENTS II ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical OPERA TION (ST AR TUP) 5. Installation and Preparation of Startup 5 - 1 5.1 Installation Site 5 - 2 5.2 (vacant) 5 - 3 5.2.1 Pressure Sensor (Option) 5 - 4 5.2.4 Gas Flow 5 - 4 5.3 Gas Connections 5 - 5 6. Startup Procedue (Switching On) 6 - 1 6.1 Supply Voltage 6 - 2 7. Measurement[...]

  • Page 5

    CONTENTS III ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 10. TR OUBLESHOO TING 10.1 (vacant) 11. Test Procedure / Test Points (vacant) 12. Removal / Replacement of Components (vacant) 13. MAINTENANCE 13 - 1 14. Leak Testing 14 - 1 15. Opening the Housing 15 - 1 15.1 BINOS E (Metal-sheet housing) 15 - 1 15.1.1 Housing Cover 15 - 1 15.2 BI[...]

  • Page 6

    CONTENTS IV ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20. TECHNICAL DA T A 20 - 1 20.1 Housing 20 - 1 20.2 Options 20 - 2 20.3 General Specifications 20 - 2 20.3.1 BINOS E Specifications 20 - 3 20.3.2 Cross Sensitivities 20 - 4 20.3.3 Dimensions 20 - 5 20.4 Voltage supply 20 - 6 20.4.1 Electrical Safety 20 - 6 20.4.2 Power Supply 20 - [...]

  • Page 7

    SAFETY SUMMARY S - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Safety Summary Outside and/or inside BINOS E or at operation manual resp . diff erent symbols gives y ou a hint to special sources of danger . Source of danger ! See Operation Man ual! High V oltage ! Electrostatic Disc harge (ESD) ! Explosives ! Hot components ! T o xic ! [...]

  • Page 8

    SAFETY SUMMARY S - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical GENERAL 1. General ◆ The f ollowing general saf ety precautions must be obser v ed dur ing all phases of operation, ser vice and repair of this instr ument ! F ailure to comply with these precautions or with specific war nings elsewhere in this man ual violates saf ety st[...]

  • Page 9

    SAFETY SUMMARY S - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical GENERAL Operating personnel m ust not remove instrument cov ers ! Component replacement and inter nal adjustments must be made b y qualified ser vice personnel only ! Read and understand all operation manuals and receiving appropriate training bef ore attempting to operate [...]

  • Page 10

    SAFETY SUMMARY S - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical GASES AND GAS CONDITIONING (SAMPLE HANDLING) / SUPPLY VOLTAGE 2. Gases and Gas Conditioning (Sample Handling) Be sure to obser ve the saf ety regulations for the respectiv e gases (sample gas and test gases / span gases) and the gas bottles ! Flammable or e xplosiv e gas mi[...]

  • Page 11

    SAFETY SUMMARY S - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 4. BINOS E specific notes for the user Bef ore star tup unscrew transf er safety loc k (knurled-head screws) of the BINOS E (Item 5. of operation manual) ! The installation site f or the instr ument has to be dry and remain above freezing point at all times. The instrument [...]

  • Page 12

    SAFETY SUMMARY S - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5. Additional notes for service / maintenance Operating personnel m ust not remove instrument cov ers ! Component replacement and inter nal adjustments must be made b y qualified ser vice personnel only ! Alwa ys disconnect power , discharge circuits and remov e external vo[...]

  • Page 13

    SAFETY SUMMARY S - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 6 Electrostatic Discharge The electronic par ts of the analyzer can be irrepar ably damaged if e xposed to e lectro s tatic d ischarge (ESD). The instr ument is ESD protected when the cov ers hav e been secured and safety precautions obser ved. When the housing is open, the[...]

  • Page 14

    SAFETY SUMMARY S - 8 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 15

    P - 1 PREFACE ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Preface The BINOS E analyzers off er multi-component, multi-method analysis . Different measurement methods can be combined in one analyzer . BINOS E is designed to measure up to max. 4 gas components and up to 8 secondar y parameters (pressure , temperature and flow). Pr imar y m[...]

  • Page 16

    P - 2 PREFACE ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical An additional NO , SO 2 or C 6 H 14 channels are av ailable as option f or automotive applications: NO: 0 - 250 ... 2,500 ppm SO 2 : 0 - 130 ... 3,000 ppm (NDUV) C 6 H 14 : 0 - 300 ... 3,000 ppm NO 2 : 0 - 250 ... 1,000 ppm (NDUV) F or medical application we off er CO and CH 4 wit[...]

  • Page 17

    TECHNICAL DESCRIPTION 1 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 1. T ec hnical Description BINOS E is different from common gas analyz ers as f ollows: The BINOS E analyzer is assemb led as a b lind instrument without need of anoperation front panel. Communication is done via serial interf ace RS 232 with the Fisher-Rosemount F r[...]

  • Page 18

    TECHNICAL DESCRIPTION 1 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 1-1: BINOS E front panel, Front view FRONT PANEL Fastening screws for rack mounting or carrying-strap bracket Fastening screws for rack mounting or carrying-strap bracket[...]

  • Page 19

    TECHNICAL DESCRIPTION 1 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 1-2: BINOS E Sheet-metal Housing , Front panel, Front view Fig. 1-3: BINOS E, Front panel, Rear view FRONT PANEL Retention pins IN OUT Fan [depending on configuration] UVS (Voltage Supply for UV Source) [Option] Pressure Sensor [Option] O 2 Sensor, electrochemic[...]

  • Page 20

    TECHNICAL DESCRIPTION 1 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 1-4: BINOS E, Rear panel (including all options) 1.2 Rear Panel On the BINOS E rear panel the connector f or 24 Vdc supply , the gas connections and the connectors f or Input/output modules (standard and optional I/O's) are accommodated. REAR PANEL Input 24[...]

  • Page 21

    TECHNICAL DESCRIPTION 1 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 1-5: BINOS E, Sheet-metal Housing, Top view (with 2 NDIR channels & paramagnetic O 2 Sensor) INTERNAL CONSTRUCTION 1.3 Internal Construction (Component Layout) Regarding BINOS E from the front, the electronic unit with interconnection PCB and other PCBs are [...]

  • Page 22

    TECHNICAL DESCRIPTION 1 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 1-6: BINOS E, 1/2 19" Analyzer Housing, Top view (with 2 NDIR channels) INTERNAL CONSTRUCTION Photometer Bench with Pyroelectrical Detectors (single or dual channel assembly) Card Cage (see Item 1.3.2) Gas Connections[...]

  • Page 23

    TECHNICAL DESCRIPTION 1 - 7 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 1.3.1 Internal Gas Paths The materials used for the gas paths may be selcted to suit the intendend application. In marking such selection the diffusion rates of the individual gas component s, their corrosivity , and the temperature and pressure of the sampled gas mu[...]

  • Page 24

    TECHNICAL DESCRIPTION 1 - 8 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical b) Gas Path Layout (internal tubing) The principle various possible layouts of the internal gas lines are summarized in the t able 1- 1. INTERNAL GAS PATHS Out In Out In Out Out In In Out In Out In Table 1-1: Possible internal tubings (examples with 3 measuring chann[...]

  • Page 25

    TECHNICAL DESCRIPTION 1 - 9 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 1.3.2 Printed Circuit Boards All necessary PCBs are placed into a cardcage, which is identically for all BINOS E versions (see Fig. 1-7). Fig. 1-7: Card Cage BINOS E, Top View PCB * For new models the combination PIC/PSV is replaced by a single DSP board. LIO (option[...]

  • Page 26

    TECHNICAL DESCRIPTION 1 - 10 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical ICB ICB is an interconnection board consisting of six 64-pin ICB bus slots to accommodate printed circuit boards (PCB of Euro standard format). LIO The printed circuit board LIO offers the serial interface RS 232 and as an option 4 analog outluts and an optically is[...]

  • Page 27

    TECHNICAL DESCRIPTION 1 - 11 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical Fig. 1-8: Plug pin assignment PCB PIC The plugs shown in Fig. 1-20 are used as follows: Plug No. used 34 Chopper 1 (channel 1+2) 2 Chopper 2 (channel 3+4) 47 Flow sensor 1 45 Flow sensor 2 20 T emperature sensor 1 (chopper 1) 10 T emperature sensor 2 3 Source channe[...]

  • Page 28

    TECHNICAL DESCRIPTION 1 - 12 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical Digital Signal Processing Card (DSP) Instead of using the 2 PCB's PIC and PSV alternatively those can be replaced by ONE board containing both functions in the Digital Signal Processing Board DSP . Fig. 1-9: Plug pin assignment PCB DSP Bus connector Input DC se[...]

  • Page 29

    MEASURING PRINCIPLE 2 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical IR MEASUREMENT 2. Measuring Principle BINOS E can emplo y up to four diff erent measur ing principles depending on the configuration chosen. The methods are: NDIR, NDUV , paramagnetic and electrochemical Oxygen. 2.1 Non-dispersive Infrared (NDIR Measurement) The non-di[...]

  • Page 30

    MEASURING PRINCIPLE 2 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical IR MEASUREMENT Fig. 2-1: Measuring Principle for NDIR / UV Measurement 8 Measuring side 9 Reference side 10 Filter cell without dividing wall (for IFC measurement with optical filters) 11 Window 1 2 Pneumatic or pyroelectrical (solid-state) detector 13 VIS / UV semicon[...]

  • Page 31

    MEASURING PRINCIPLE 2 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.1.1 Opto - Pneumatic Measuring Principle In the opto-pneumatic method, a ther mal radiator ( heating coil in the light source) generates the infrared radiation (1) which passes through the chopper wheel (3). Due to the special shape of the chopper wheel, the IR radia[...]

  • Page 32

    MEASURING PRINCIPLE 2 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical IR MEASUREMENT When the IR radiation passes through the ref erence side of the analysis cell into the detector , no pre-absor ption occurs. Thus, the gas inside the absor ption chamber is heated, e xpands and some of it passes through the flow channel into the compensa[...]

  • Page 33

    MEASURING PRINCIPLE 2 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Wave Length [nm] 4400 4600 4200 4000 4800 3000 3200 3400 3600 3800 5000 5200 5400 5600 5800 6000 CO 2 CO Interference Filter Absorption band HC CO 2 CO 18 36 54 72 90 0 Transmittance [%] 90 75 60 45 30 15 0 Transmittance [%] IR MEASUREMENT Fig. 2-3: Absorption Bands of[...]

  • Page 34

    MEASURING PRINCIPLE 2 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.2 UV Measurement The absor ption measurement in the UV spectral range is based on the same principle as the IR measurement (Fig. 2-1). A glow-discharge lamp [2] is used as radiation source . The UV radiation passes through the chopper [3] and a filter cell [6] into t[...]

  • Page 35

    MEASURING PRINCIPLE 2 - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.3 Oxygen Measurement Depending on analyzer model diff erent two measur ing methods will be used. 2.3.1 Paramagnetic Measurement The deter mination of O 2 concentration is based on the paramagnetic principle (magneto- mechanic principle). T wo nitrogen-filled (N 2 is [...]

  • Page 36

    MEASURING PRINCIPLE 2 - 8 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical OXYGEN MEASUREMENT Fig. 2-4: Principle Construction of paramagnetic Analysis Cell 1 Permanent magnet 2 Platinum wire 3 Mirror 4 Quartz spheres 5 Wire loop 6 Photodetector 7 Light source 8 Amplifier 9 Display[...]

  • Page 37

    MEASURING PRINCIPLE 2 - 9 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.3.2 Electrochemical Measurement The deter mination of O 2 concentrations is based on the principle of a galv anic cell. The principle str ucture of the oxygen sensor is sho wn in Fig. 2-5. Lead wire (Anode) Lead wire (Cathode) O ring (8) Plastic disc (9) Plastic top [...]

  • Page 38

    MEASURING PRINCIPLE 2 - 10 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Resistor (6) Thermistor (5) (11) (Red) (Black) (+) Lead- Anode (1) (-) Gold- Cathode (2) Summary reaktion O 2 + 2 Pb → 2 PbO Electrolyte (3) (ph 6) 2 Pb + 2 H 2 O → 2 PbO + 4 H + + 4 e - O 2 + 4 H + + 4 e - → 2 H 2 O OXYGEN MEASUREMENT Fig. 2-6: Reaction of galv[...]

  • Page 39

    INSTALLATION AND PREPARATION OF STARTUP 5 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5. Installation and Preparation of Star tup Please check the pac king and its contents immediately upon arrival. If any item is damaged or lost y ou are kindly requested to notify the f orwarder to under take a damage sur ve y and repor t the loss o[...]

  • Page 40

    INSTALLATION AND PREPARATION OF STARTUP 5 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.1 Installation Site Be sure to obser ve the additional notes , safety precautions and w ar nings giv en in the individual manuals! The BINOS E must not operate in e xplosiv e atmosphere without supplemen- tar y protective measures ! F ree flow of [...]

  • Page 41

    INSTALLATION AND PREPARATION OF STARTUP 5 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.2 Gas Conditioning (Sample Handling) The conditioning of the sample gas is of greatest impor tance for the successful operation of any analyz er according to extr active method. All gases ha ve to be supplied to the BINOS E as conditioned gases ! [...]

  • Page 42

    INSTALLATION AND PREPARATION OF STARTUP 5 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.2.1 Pressure Sensor (Option) It is possible to integ rate up to two pressure sensors with a range of 800 - 1100 hP a. The concentration v alues computed by the analyz er will then be corrected to reflect the barometric pressure to eliminate faulty[...]

  • Page 43

    INSTALLATION AND PREPARATION OF STARTUP 5 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.3.1 Standard Depending on BINOS E v ersion the following gas connections are installed: in = Gas inlet out = Gas outlet Channel 1 = measur ing channel 1 Channel 2 = measuring channel 2 Channel 3 = measuring channel 3 ref erence = Ref erence gas (D[...]

  • Page 44

    INSTALLATION AND PREPARATION OF STARTUP 5 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 45

    STARTUP PROCEDURE (SWITCHING ON) 6 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 6. Star tup Procedure (Switc hing On) Be sure to observe the safety precautions and warnings ! Be sure to obser ve the additional notes , safety precautions and w ar nings given in the individual manuals ! Once the instrument has been correctly assembled a[...]

  • Page 46

    STARTUP PROCEDURE (SWITCHING ON) 6 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 6.1 Supply Voltage The BINOS E is specified f or an operating voltage of 24 V DC ( ± 5 %). 24 Vdc is to be connected via a 3-pole XLR flange (male). The dc supply voltage is to be pro vided by option UPS 01 T , SL5, SL10 or equivalent po wer supply . ❍ [...]

  • Page 47

    7 - 1 MEASUREMENT/CALIBRATION/SWITCHING (SHUT) OFF 90002929(6) NGA-MLT e 30.10.99 Rosemount Analytical 7. Measurement / Calibration / Switching (Shut) Off 7.1 Measurement The primar y step in the measurement of the concentration of a gas component is the admission of sample gas to the analyzer . Analyzer needs 15 to 50 min utes to war m-up after sw[...]

  • Page 48

    7 - 2 MEASUREMENT/CALIBRATION//SWITCHING (SHUT) OFF 90002929(6) NGA-MLT e 30.10.99 Rosemount Analytical CALIBRATION 7.2 Calibration T o insure correct measurement results, z eroing and spanning should be carr ied out once a week. The zero le vel m ust alwa ys first be set before an y other calibrations are attempted. F or the calibration procedure [...]

  • Page 49

    7 - 3 MEASUREMENT/CALIBRATION/SWITCHING (SHUT) OFF 90002929(6) NGA-MLT e 30.10.99 Rosemount Analytical SWITCHING (SHUT) OFF Be sure to obser ve the saf ety regulations for the respectiv e gases (sample gas and test gases / span gases) and the gas bottles ! Pressure of sample gas / test gases nor mally max. 1,500 hP a ! 7.3 Switching (Shut) Off Bef [...]

  • Page 50

    7 - 4 MEASUREMENT/CALIBRATION//SWITCHING (SHUT) OFF 90002929(6) NGA-MLT e 30.10.99 Rosemount Analytical[...]

  • Page 51

    FRONT PANEL PROGRAM 8 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical REQUIREMENTS 8 . BINOS E Fr ont P anel Program The description of the BINOS E F ront P anel Program includes the f ollowing inf or mation: 1 . Requirements 2 . Installation and Star tup 3 . Function K eys 4 . Status Display 5 . Displa y P age 6 . Recorder P age 7 . Mes[...]

  • Page 52

    FRONT PANEL PROGRAM 8 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.2 Installation and Startup 8.2.1 Installation Star t Setup .ex e f or the BINOS E front panel prog r am installation and f ollow the prog ram instructions. The following operations must be activated: a) Desired language INSTALLATION b) Designated COM por t[...]

  • Page 53

    FRONT PANEL PROGRAM 8 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical INSTALLATION The program will then create the following directory: C: Programs Fisher-Rosemount BINOS E. The following files are available in the installation listing: Ascii.dad (after first measurement), Binos.exe, Binos.eni, BinosOEM.INI, BinosCustom.OEM (after fi[...]

  • Page 54

    FRONT PANEL PROGRAM 8 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.2.2 Startup The first time the BINOS E progr am is star ted, a dialog bo x will inf or m y ou that the configu- ration data is loaded. This procedure may tak e sev eral seconds . Based on this data, a standard file ”BinosCustom.OEM” will be created. This file wil[...]

  • Page 55

    FRONT PANEL PROGRAM 8 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical F5 Zero Gas Calib .: The ”Zero gas calib . ” function k e y star ts the dialog for z ero gas calibr ation. The dialog allows you to select single channels for calibration or to calibrate all channels simultaneously . A TTENTION: Before star ting zero gas adjustment[...]

  • Page 56

    FRONT PANEL PROGRAM 8 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical FUNCTION KEYS During zero gas adjustment the deviation of the actual value is compared with the max. deviation (threshold value) from the file ”BinosOEM.INI”. The menu provides the ability to change the threshold value from 1 % of full scale up to the maximum thres[...]

  • Page 57

    FRONT PANEL PROGRAM 8 - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical FUNCTION KEYS During span gas adjustment, the deviation of the actual value is compared with the max. de viation (threshold value) from the file ”BinosOEM.INI”. The menu pro vides the oppor tunity to change the threshold value from 1 % of full scale up to the maxim[...]

  • Page 58

    FRONT PANEL PROGRAM 8 - 8 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical FUNCTION KEYS If any dialog or communication does not work correctly you will get a message indicating the wrong input. If for example no channel is selected for zero calibration the following message will show up: F7 Star t measure .: F8 Stop measure.: F9 Raw/Measure:[...]

  • Page 59

    FRONT PANEL PROGRAM 8 - 9 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical FUNCTION KEYS F10 Initialization: If you select in the dialog box ”read device data” the option ”from connected analyzer” the data will be loaded directly from the connected BINOS E instrument. If you select the option ”from configuration file” within this [...]

  • Page 60

    FRONT PANEL PROGRAM 8 - 10 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.4 Status Display (”Status”) The status display on the lower right side of any front panel page shows the actual state of the program: LED ”Data”: This LED flashes when the BINOS E data is av ailabl e. LED ”Ra w data”: This LED is illuminated if the analy[...]

  • Page 61

    FRONT PANEL PROGRAM 8 - 11 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.5 Display Page The ”Display page” [F1 Display] shows all the connected channels and the accompanying data for the respective gas. A maximum of five channels can be displayed. Active channels are illuminated. The LED’ s under the categor y ”Inf or mation” i[...]

  • Page 62

    FRONT PANEL PROGRAM 8 - 12 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Secondar y P ar ameters: The option to show five more secondary parameters (signal sources) such as temperature, flow or pressure on an extra panel is available. T o select the source, the user must clic k the RIGHT MOUSE BUTT ON on the title str ip of the panel and t[...]

  • Page 63

    FRONT PANEL PROGRAM 8 - 13 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Additional Data Source: An additional data source may be adjusted at the bottom of this display page (”Signal selection”). Signal selection can be done with the mouse in the same manner as noted above (RIGHT MOUSE BUTT ON). DISPLAY PAGE[...]

  • Page 64

    FRONT PANEL PROGRAM 8 - 14 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.6 Recorder Page For all active channels, a recorder channel is available [F2 Recorder]. Up to five channels can be shown. F or each channel, the recorder adjustments can be set individually . In this case, a dialog bo x appears after touching the respective button ([...]

  • Page 65

    FRONT PANEL PROGRAM 8 - 15 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.6.1 A v er aging: Using a rotary regulator and a selectable multi- plier (1x, 10x, 100x) an average can be calcu- lated f or data compression. T o calculate the average, the respective multiplier and the de- sired value at the rotary regulator must be ad- justed. Th[...]

  • Page 66

    FRONT PANEL PROGRAM 8 - 16 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.7. Messages Page On the Messages page [F3 Messages] the status of the program and the connected BINOS E instrument is shown. Zero or span gas calibration repor ts are shown repor ting the adjusted channels. The failure (sum error) of a chan- nel (signal) will be ind[...]

  • Page 67

    FRONT PANEL PROGRAM 8 - 17 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Below this area a failure of the serial interface is shown via LED (illuminated in case or error). After that you can start the error re- por t again with ”read status/mes- sages again”. Y ou can store the error repor ts into the director y ”Data” with ”save[...]

  • Page 68

    FRONT PANEL PROGRAM 8 - 18 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.7. Analog Output Link and Adjustment Page On the ”Analog Output Link and Adjustment P age” [F4 Analog out.] the f our optional analog outputs of a BINOS E analyzer can be linked to the respective channels or secondary parameters (sensors). T o view the actual se[...]

  • Page 69

    FRONT PANEL PROGRAM 8 - 19 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical T o store the changed adjustments the b ut- ton ”write analog link” has to be activated (LED ”writing active” is illuminated). A TTENTION: Please remember that beside any customer settings, the specifica- tions are valid only if the end of range is fixed betwe[...]

  • Page 70

    FRONT PANEL PROGRAM 8 - 20 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 71

    BINOS E DATA EXCHANGE 9 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 9. BINOS E Data Exchange BINOS E analyzer is equipped with a serial interface enab ling communication with a host computer . Alter natively to the BINOS E F ront P anel Program user ma y create their own progr ams ref er ing to the BINOS E data exchange via RS 232 in[...]

  • Page 72

    BINOS E DATA EXCHANGE 9 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 73

    13 - 1 MAINTENANCE ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 1 3. Maintenance In general only the gas conditionning hardw are (sample handling system) will require maintenance. The analyzer itself requires v er y little maintenance . The f ollowing checks are recommended f or maintenance of the proper operation of the analyzer . Chec k[...]

  • Page 74

    13 - 2 MAINTENANCE ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 75

    14 - 1 LEAK TESTING ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 14-1: Leak Testing with an U - Tube - Manometer ❍ Install a water - filled U - tube manometer at the sample gas outlet; ❍ Install a shut-off v alve at the sample gas inlet. Admit air into the instrument at the shut-off valv e until the entire analyzer is subjected t[...]

  • Page 76

    14 - 2 LEAK TESTING ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 77

    OPENING OF HOUSING 15 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 15-1: BINOS E, Metal-sheet housing (Fastening screws housing cover) 15. Opening the Housing The housing must be opened f or chec king the electrical connections and f or replacement or cleaning of any of the components of the analyz er . Be sure to obser v e Item [...]

  • Page 78

    OPENING OF HOUSING 15 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 15.2 BINOS E (1/2 19" housing) 15.2.1 Housing Cover ❍ Disconnect all v oltage supplies. ❍ Unscre w fastening scre ws for ra ck-mounting / front fr ame if necessar y (Fig. 1-1). Remov e analyzer out of r ack or remo v e the front mounting frame and carr ying st[...]

  • Page 79

    17 - 1 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17. Replacement and Cleaning of Photometric Components The housing has to be opened for checking the electrical connections and for replacement or cleaning of any of the components of the equipment. Be sure to observe the safety measur[...]

  • Page 80

    REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 2 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.2 Light Source Replacement (IR)  Open the housing (cf. Section 15).  Remove the photometer assembly out of analyzer housing (see Section 17.1).  Remove the two light source hexagonal mounting screws (shown in Fig. 17-2 as I[...]

  • Page 81

    17 - 3 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.3 Cleaning of Analysis Cells and Windows 17.3.1 Removal of Analysis Cells  Open the housing (cf. Section 15).  Remove the photometer assembly out of analyzer housing (see Section 17.1). a) For analysis cells of lengths 1 mm to[...]

  • Page 82

    REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 4 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.3.2 Cleaning a) Windows The shielding windows (on the filter cells, chopper housing and the analysis cell) may be cleaned with a soft, fluff free cloth. Use a highly volatile alcohol for the cleaning procedure. T o remove any lint a[...]

  • Page 83

    17 - 5 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.3.3 Reinstalling of Analysis Cells a) For analysis cells of lengths 1 mm and 7 mm  Place the O - rings on the filter cells.  Fit the components together and fix with the clamping collars.  Install the clamp (Fig. 17-3, Item[...]

  • Page 84

    REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 6 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.4 Reinstalling of the Photometer Assembly  Insert the photometer assembly into the analyzer housing and fasten in position using the hexagonal screws shown in Fig. 17-1.  Reconnect all gas lines to the assembly .  Reconnect[...]

  • Page 85

    17 - 7 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.5 Physical Zeroing Adjustment of the physical zero - level will only be required if a light source, a filter cell, or an analysis cell have been replaced or repositionned. Be sure to observe the safety measures ! Needed for the adju[...]

  • Page 86

    REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 8 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical[...]

  • Page 87

    CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 18. Chec k / Replacement of electroc hemical Oxyg en Sensor Through measuring pr inciple the oxygen sensor will ha ve only a limited lif e time. The lif e time of the oxygen sensor is depending on the sensor itself and on the measure[...]

  • Page 88

    CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical CHECK OF SENSOR Fig. 18-1: PCB “OXS”, assembled, horizontal projection 18.1 Check of the Sensor Exchange the sensor , if the v oltage is less than 70 % of the initially output voltage . The check requires a digital v oltmeter (D [...]

  • Page 89

    CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical REPLACEMENT OF SENSOR 18.2 Replacement of the Sensor Be sure to obser ve the saf ety measures ! 18.2.1 Removal of the Sensor ❍ Remov e front panel (see Item 15.). ❍ Remov e the fastening he xagon nuts of the connection b lock (Fi[...]

  • Page 90

    CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 18.2.2 Replacing the Sensor ❍ Disconnect the connector f or the sensor from “P2” of circuit board “O XS” (see Fig. 18-3). ❍ T ak e the consumed sensor out of the fitting. ❍ T ak e off the stopper from ne w sensor and fi[...]

  • Page 91

    CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical BASIC CONDITIONS FOR SENSOR Fig. 18-3: PCB “OXS”, assembled, horizontal projection 18.2.4 Basic conditions for the Oxygen Sensor ❍ Admit ambient air f or the analyz er (appro x. 21 V ol. - O 2 ) and s witch on (see Section 6.).[...]

  • Page 92

    CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 93

    CLEANING OF HOUSING OUTSIDE 19 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 19. Cleaning of Housing Outside F or cleaning of BINOS E housing outside, you need a soft, fluff free cloth and all purpose detergent. ❍ Disconnect all v oltage supplies. T o a void a danger to the operators b y e xplosive , toxic or unhealth y gas component[...]

  • Page 94

    CLEANING OF HOUSING OUTSIDE 19 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 95

    TECHNICAL DATA 20 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20. T echnical Data Certifications EN 50081-1, EN 50082-2, EN 61010-1 (for measurment of not flammable gases or not explosive gases resp. (< 50 % LEL). Bigger concentrations requires supplementary protectiv e measures !) 20.1 Housing Gas connections (Sample gas/ Referen[...]

  • Page 96

    TECHNICAL DATA 20 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Ventilation Free flow of air into and out of the BINOS E (ventilation slits) must not be hindered by nearby objects or walls ! Altitude 0 - 2000 m (above sea level) 20.2 Options Pressure sensor Measuring range: 800 - 1,100 hPa Flow sensor Measuring range: 0 - 2,000 cc/min.[...]

  • Page 97

    TECHNICAL DATA 20 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 1) related to full scale 2) related to measuring value 3) from analyzer gas inlet at gas flow of approx. 1.0 l/min. (electrical = 2 s) 4) constant pressure and temperature 5) dependent on integrated photomoter bench / sensor 6) paramagnetic oxygen measurement (PO 2 ) 7) de[...]

  • Page 98

    TECHNICAL DATA 20 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20.3.2 Cross sensitivities Electrochemical oxygen measurement CROSS SENSITIVITIES Paramagnetic oxygen measurement 100 % Gas zero-level effect [% O 2 ] N 2 0,00 CO 2 - 0,27 H 2 + 0,24 Ar - 0,22 Ne + 0,13 He + 0,30 CO + 0,01 CH 4 - 0,20 C 2 H 6 - 0,46 C 2 H 4 - 0,26 C 3 H 8 [...]

  • Page 99

    TECHNICAL DATA 20 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 20-1: Dimensional sketch BINOS E [all dimensions in mm, inches inparentheses] Side view (4.4) Rear view Front view BINOS E: Rack-mounting / table-top housing (5.1) BINOS E: Sheet-metal housing Front view Rear view Side view (4.34) DIMENSIONS 20.3.3 Dimensions (8.23) ([...]

  • Page 100

    TECHNICAL DATA 20 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20.4 Voltage supply Input 3-pole XLR- Flange (male), loc kable Voltage Supply 24 V dc (+/- 5 %) / 3 A [For ac operation {230/120 V} dc supply by options SL10, SL5 (both for rack mounting only) UPS 01 T, or equivalent power supply] 20.4.1 Electrical Safety Over-voltage cate[...]

  • Page 101

    TECHNICAL DATA 20 - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 20-8: Dimensional sketch SL10 (Front view) [mm] Fig. 20-9: Font view SL 5 Fig. 20-10: Side view SL10/SL5 VOLTAGE SUPPLY Fig. 20-11: Dimensional sketch UPS 01 T (Universal Power Supply) , table-top version rack module turn around 90° [all dimensions in mm, without cab[...]

  • Page 102

    TECHNICAL DATA 20 - 8 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 103

    PIN ASSIGNMENTS 21 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 21. Pin Assignments Use only from our f actor y optional delivered cab les or equivalent shielded cab les to be in agreement with the CE - conf or mity . The customer has to guarantee , that the shield is be connected bothsided. Shield and connectors housing ha ve to be c[...]

  • Page 104

    PIN ASSIGNMENTS 21 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical[...]

  • Page 105

    22 - 1 WATER CONTENT CALCULATION FROM DEW-POINT TO VOL.-% OR G/Nm³ ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 22. Calculation of W ater Content fr om Dew-point to V ol. -% or g/Nm³ T ab le 22-1 Dew-point W ater Content W ater Concentration ° C ° F V ol. -% g/Nm³ + 0 + 32,0 0,60 4,88 + 1 + 33,8 0,65 5,24 + 2 + 36,8 0,68 5,64 + 3 + 3[...]

  • Page 106

    22 - 2 WATER CONTENT CALCULATION FROM DEW-POINT TO VOL.-% OR G/Nm³ ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Dew-point W ater Content W ater Concentration ° C ° F V ol. -% g/Nm³ + 42 + 107,6 8,10 70,95 + 44 + 111,2 8,99 79,50 + 45 + 113,0 9,45 84,02 + 46 + 114,8 9,96 89,20 + 48 + 118,4 11,07 99,80 + 50 + 122,0 12,04 110,81 + 52 + 1[...]

  • Page 107

    BINOS ® E Instruction Manual ETC00303 02/2007[...]

  • Page 108

    BINOS ® E Instruction Manual ETC00303 02/2007 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co. OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884209 Emerson Process Management Rosemount Analytical Inc. 6565 P Davis Industrial P[...]