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Empire Comfort Systems FAW-40-1SPP manual

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Table of contents for the manual

  • Page 1

    Page 1 INST ALLA TION INSTRUCTIONS AND OWNER'S MANUAL F AN TYPE VENTED W ALL FURNACE MODEL F A W -40-1SPP F A W -40-1IP W ARNING: If not installed, operated and maintained in accordance with the manu- facturer's instructions, this pr oduct could expose you to substances in fuel or fr om fuel combustion which can cause death or serious ill[...]

  • Page 2

    Page 2 The base referred to above does not mean the fire-proof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile. Installation in Residential Garages Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18&[...]

  • Page 3

    Page 3 Some people cannot smell well. Some people cannot smell the odor of the chemical stench put into the gas. Y ou must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor . Sometimes other odors in the area mask [...]

  • Page 4

    Page 4 furnace opening confined� space Figure 1 Outdoor Air Outlet and inlet air can be brought into the confined space via openings into a ventilated attic and ventilated crawl space. f u rna c e o ut l e t a ir inl e t a ir a tt ic ve n til a ti o n l o u ve rs c r a wl s p a c e ve n ti l a ti o n l o u ve rs Figure 2 Confined Space Outdoor [...]

  • Page 5

    Page 5 C. 4" (102mm) Oval In-The-W all (all parts purchase locally) 1. T ype B-1 oval pipe or B-W vent pipe 2. T ype B-1 oval elbows or B-W oval elbows 3. Single story type B-1 or (B-W) gas vents require a baseplate and one pair of ceiling plate spacers. 4. Multi-story type B-1 or (B-W) gas vents require a baseplate, one pair of ceiling plate [...]

  • Page 6

    Page 6 Figure 5 Use U.L. listed gas vent equipment when installing the F A W -40. For vent pipe running through walls, roof, and within one (1) inch (25mm) of combustible construction, use B-1 or (B-W) [one inch (25mm) clearance to combustibles] vent pipe. T ype B-2 x 4 or T ype B-2 x 6 are to be used in conjunction with a Listed fire stop spacer [...]

  • Page 7

    Page 7 #8 x 3/8" (9mm) screws provided. 8. Align clearance holes on 6" x 10" (152mm x 254mm) duct with screw holes on inner casing back and mark duct to be 2 1/4" (57mm) shorter than 8" x 12" (203mm x 305mm) boot. Remove duct and cut to proper length. 9. A t t a c h 6 " x 1 0 " (152mm x 254mm) duct to inner c[...]

  • Page 8

    Page 8 Attention! If one of the above procedures results in pressures in excess of 1/2 psig (14" w .c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition. Checking Manifold Pressur e Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold press[...]

  • Page 9

    Page 9 Oiling the Motor The fan motor should be cleaned and oiled once each heating season. Oil holes are located on the top at each end of the motor . Use a few drops of #10 motor oil. T o clean the motor, blow air through its ventilation openings with a vacuum cleaner or low pressure air source. Wiring The appliance, when installed, must be elect[...]

  • Page 10

    Page 10 SER VICE AND MAINTENANCE SUGGESTIONS CALL SER VICEMAN GENERAL: All furnaces have been fire-tested to check for proper op- eration. This includes, main burner flame, pilot flame, fan operation, fan control, limit control and automatic valve operation. If the furnace fails to function on initial installation, it is advisable to re-check th[...]

  • Page 11

    Page 1 1 FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly . B. BEFORE LIGHTING smell all ar[...]

  • Page 12

    Page 12 FOR YOUR SAFETY READ BEFORE OPERA TING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. A. This applian ce is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE OPERA TING[...]

  • Page 13

    Page 13 ST AR T System Check T rial for Ignition Main Burner Operation END   Pilot V alve Opens Ignitor Powered Flame Signal Detected Thermostat Calls for Heat   Ignitor OFF Main V alve Opens Internal Check OK Pilot Light and Flame is Sensed During Trial For Ignition (1) Apply 24 V AC T o Appliance Main Pilot V alves Close Thermostat Ca[...]

  • Page 14

    Page 14 ST AR T IP SYSTEM TROUBLESHOOTING SEQUENCE    T urn OFF Gas Supply Disconnect System Control Harness Set Thermostat to Call for Heat Check for Proper V oltage at Control Harness (See Inset A - V o l t a g e S h o u l d b e 2 4 V Between Thermostat and 24V Common, and 24V Between 24V Common and 24V Hot.) Plug Harness into SmartV alv[...]

  • Page 15

    Page 15 I N D E X P A R T N O . N U M B E R D E S C R IP TI ON I N D E X P A R T N O . N U M B E R D ES CR IP TI ON PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. 1 WF A-115 GASKET - HEADER 2 DV -1247 TOP PLA TE (USA) 2 15668 TOP PLA TE (CANADA) 3 R-3165 DOOR CLIP (2 REQUIRED) 4 DV -1204 CA[...]

  • Page 16

    Page 16 12427-6-0707[...]

  • Page 17

    Page 17 Service Notes 12427-6-0707[...]

  • Page 18

    Page 18 Empire Comfort Systems, Inc. Nine Eighteen Freeburg A ve. Belleville, Illinois 62220-2623 PH: 1-618-233-7420 PH: 1-800-851-3153 F AX: 1-618-233-7097 F AX: 1-800-443-8648 E-MAIL: info@empirecomfort.com WEB SITE: www .empirecomfort.com 12427-6-0707[...]