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Encore electronic (66-501-1) manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL P ART NO. A08591 Rev . 0 11/04 Copyright © 2004 Delta Machinery T o lear n more about DEL T A MACHINER Y visit our website at: www .deltamachinery .com. For Parts, Service, W arranty or other Assistance, please call 1-866-422-4286. Oil-Fr ee Air Compr essor (66-501-1) ESP AÑOL: PÁGINA 25 FRANÇAIS: P AGE 49[...]

  • Page 2

    2- ENG A08591 SAFETY GUIDELINES - DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may result in minor [...]

  • Page 3

    3- ENG A08591 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all war nings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire How T o Prevent It What Could Happen It is norm[...]

  • Page 4

    4- ENG A08591 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Prevent It What Could Happen WARNING: Risk from Flying Objects The compressed air stream can cause soft tissue damage to exposed skin an[...]

  • Page 5

    5- ENG A08591 WARNING: Risk to Breathing WARNING: Risk of Electrical Shock HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution. Electrical Gr[...]

  • Page 6

    6- ENG A08591 WARNING: Risk of Burns T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance [...]

  • Page 7

    7- ENG A08591 Review and underst and all instructio ns and warnings in this manual. Become famil iar with the operation and contr ols of the air compresso r . Keep operati ng area clear of all persons, pets, and obstacle s. Keep childr en away from the air compr essor at all times . Do not operate the produc t when fatigue d or under the influenc e[...]

  • Page 8

    8- ENG A08591 Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery . PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been e[...]

  • Page 9

    Location of the Air Compressor Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air . The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openings on the com[...]

  • Page 10

    10- ENG A08591 GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug (see [...]

  • Page 11

    11- ENG A08591 V oltage and Circuit Protection Refer to the Parts Manual for the voltage and minimum branch circuit requir ements. Certain air compressors can be operated on a 15 amp circuit if the following conditions are met. 1. V oltage supply through branch circuit is 15 amps. 2. Circuit is not used to supply any other electrical needs (lights,[...]

  • Page 12

    Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch : T ur n this switch ON to provide automatic power to the pressur e switch and OFF to remove power at the end of each use. Pressur e Switch: The pressure switch automatically starts the motor when the air tank pressur e drops below the factory[...]

  • Page 13

    13- ENG A08591 How to Use Y our Unit How to Stop: 1. Set the On/Auto/Off lever to "OFF". Before Each Start-Up: 1. Place On/Auto/Off lever to "OFF". 2. Pull regulator knob out, tur n counterclockwise until it stops. Push knob in to lock in place. 3. Attach hose and accesso ries. NOTE: The hose or accessory will re quir e a quick [...]

  • Page 14

    14- ENG A08591 Customer Responsibilities Daily or after each use Before each use Check Safety V alve ● D ra in T an k ● T o Check Safety V alve If the safety valve does not work properly , over - pressurization may occur , causing air tank rupture or an explosion. Before starting compressor , pull the ring on the safety valve to make sure that [...]

  • Page 15

    T o Replace or Clean Check V alve 1. Release all air pressur e from air tank. See "T o Drain T ank" in the Maintenance section. 2. Unplug outfit. 3. Loosen the nut on the outlet tube and move the outlet tube to the side. 4. Unscrew the check valve (tur n counterclockwise) using a socket wrench. 5. Make sure the valve disc moves freely ins[...]

  • Page 16

    16- ENG A08591 T o Replace Regulator 1. Release all air pressur e from air tank. See "T o Drain T ank" in the Maintenance section. 2. Unplug outfit. 3. Using an adjustable wrench remove the gauges and hose from the regulator . 4. Remove the regulator . 5. Apply pipe sealant tape to the nipple on the standpipe. 6. Assemble the regulator an[...]

  • Page 17

    17- ENG A08591 Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur . Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressur e. PROBLEM CAUSE CORRECTION Pressur e switch does not shut off motor when compress[...]

  • Page 18

    18- ENG A08591 Regulator will not shut off air outlet. Damaged regulator Replace PROBLEM CAUSE CORRECTION It is normal for "some" pressur e drop to occur . If there is an excessive amount of pressur e drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in t[...]

  • Page 19

    19- ENG A08591 PROBLEM CAUSE CORRECTION Motor will not run. Check fuse box for blown fuse and replace as necessary . Reset circuit breaker . Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. Y ou should use a time delay fuse. Check for low voltage problem. Check th[...]

  • Page 20

    20- ENG A08591 AIR COMPRESSOR DIAGRAM 21 5 13 16 4 3 9 10 1 15 6 14 12 11 8 7 7 17 20 2 18* * IMPORT ANT : Some models were built with a check valve and bushing reducer . If check valve needs to be replaced, remove the old check valve and reducer bushing before replacing with the pr eferr ed one piece check valve (Key 18).[...]

  • Page 21

    21- ENG A08591 P ARTS LIST K e y N o P a r t N u m b er D es cr ip ti o n 1 TI A-41 50 Sa fety V alve 2 A0 6891 Dr ain V alv e 3 CA C-42 99 Wh eel 6 " (2 ) 4 CA C-60 Sh ould er Bo lt (2 ) 5 SS F-80 80- ZN Nu t Hex 3/8 -16 ( 2) 6 AC -034 5 Ha ndle 7 SS F-61 2 Scr ew #1 0-1 6 x 1(2 ) 8 AC -036 4 Mo lded Fo ot Bum per 9 Z- D272 27 Pr es su re Swi[...]

  • Page 22

    22- ENG A08591 AIR COMPRESSOR PUMP DIAGRAM 9 3 18 5 6 8 14 17 15 1 2 25 4 T o rque 49-55 in.-lbs. T o rque 30-45 in.-lbs. T o rque 10 in.-lbs. Max 9-13 9-12 9-8 9-9 9-10 9-11 7 10 22 16 24 T orque 30 in.-lbs.[...]

  • Page 23

    23- ENG A08591 P ARTS LIST Key No. Part No. Description ★ 1 ----- Shroud - Left ★ 2 ----- Shroud - Right 3 ----- Cylinder Head ▲ 4 CAC-1212 T ube Seal ▲ 5 ----- Head Gasket 6 Z-A08548 V alve Plate Assembly 7 DAC-269 Outlet T ube ▲ 8 ----- Gasket 9 Z-A04647 Sub Pump Assembly ◆ 9-8 ----- Rod Assembly • 9-9 ----- Pre-Formed Compression R[...]

  • Page 24

    24- ENG A08591 LIMITED W ARRANTY DEL T A MACHINERY warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators, which have the following warranty periods: 3 [...]