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Energizer PP355 manual

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Table of contents for the manual

  • Page 1

     Energizer ZincAirPrismatic Handbook   IncludingperformanceanddesigndataforthePP355[...]

  • Page 2

    Page  |  2   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Energizer  Zinc  Air  Prismatic  Handbook   1.  Battery  Overview  .............................................................................................................................  3  1.1  Zinc  Air  Chemis[...]

  • Page 3

    Page  |  3   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Section  1:  Battery  Overview    For  over  35  years,  Energizer  has  manufactured  mi niature  Zinc  Air  batteries  primarily  designed  to  provide  power  to  miniature  hearing  [...]

  • Page 4

    Page  |  4   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Figure  1:  Cross  Section  View  of  Zinc  Air  Prismatic  Battery          Energizer  Zinc  Air  Prismatic  batteries  are  designed  to  allow  air  to  enter  the ?[...]

  • Page 5

    Page  |  5   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Figure  2:  Runtime  for  Equivalent  Volume  AAAA  Batteries  in  50  mW  Devices   0 10 20 30 40 50 A AAA Al kali ne Li thium Io n ZAP PP355 12 14 38  The  high  energy  density  of  Zinc  Air [...]

  • Page 6

    Page  |  6   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2   Figure  4:  Comparison  of  Discharge  Curves  at  50  mW  Continuous   0.4 0.6 0.8 1.0 1.2 1.4 1.6 0 5 10 15 20 25 30 35 4 0 45 Vo l t a g e  (V) Dischar ge  Tim e  (hrs ) Lithium AAA Alkalin e  AAA Alkalin e[...]

  • Page 7

    Page  |  7   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Section  2:  PP355  Performance  Characteristics    This  section  describes  the  performance  of  the  PP355  battery.  Standard  discharge  curves,  performance  at  a  variety  of[...]

  • Page 8

    Page  |  8   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Figure  7:  Comparison  of  Performance  under  Continuous  Constant  Power   AAAA PP355 25 mW 24 88 50 mW 11 38 75 mW 6 24 100 m W 4 15 Continuous Discharge T im e ( hrs)    2.2 ‐‐ Performance  at  Othe[...]

  • Page 9

    Page  |  9   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Lower  Temperature  Conditions :  Air  holds  less  moisture  as  temperature  decreases,  and  th e  difference  between  low  and  high  rela tive  humidity  becomes  less  significant.  At [...]

  • Page 10

    Page  |  10   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Figure  8:  Pulse  Capability  of  PP355  Batteries  0.0001 0.001 0.01 0.1 1 0 200 400 600 800 1000 1200 1 400 1600 Maximum  Pulse  Duratio n  (s) Cu rren t  (mA) 1.1V  Cutoff 1.0V  Cutoff 0.9V  Cutoff 0.8V  Cuto[...]

  • Page 11

    Page  |  11   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  2.5 ‐‐ Activation  Time  and  Air  Requirements   When  batteries  are  stored  with  the  adhesive  tab  intact,  they  have  a  lower  open  circuit  voltage  (OCV)  since  the[...]

  • Page 12

    Page  |  12   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Section  3:  Application  and  Design  Considerations    Excessive  exposure  to  air  can  have  an  adverse  affect  on  Zinc  Air  battery  operation,  primarily  due  to  carb[...]

  • Page 13

    Page  |  13   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Figure  11:  Overview  of  Different  Air  Management  Techniques  high  low  continuous int ermittent none  or  small  degree  of  air  mana ge ment  neede d,  since  cell  capa city  is [...]

  • Page 14

    Page  |  14   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Figure  12:  Air  Management  Design  Concept       3.3 ‐‐ Battery  Compartment   The  design  of  a  Zinc  Air  Prismatic  battery  compartment  de pends  on  several  [...]

  • Page 15

    Page  |  15   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Contact  Materials :  Nickel  plated  stainless  steel  is  reco mmended  because  it  provides  good  conductivity  and  environmental  stability  at  a  reasonable  cost.  Nickel  plating  [...]

  • Page 16

    Page  |  16   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  3.4 ‐‐ Multi ‐ Battery  Applications   In  some  situations,  a  higher  voltage  or  an  increased  performance  level  is  desired  for  a  certain  application.  Zinc  Air  bat[...]

  • Page 17

    Page  |  17   ENERGIZER  BATTERY  MANUFACTURING  VERSION  1.2  Section  4:  Handling  Procedures    4.1 ‐‐ Recommended  Operating  and  Storage  Conditions   For  optimum  performance  and  capacity  retention,  Zinc  Air  Prismatic  ba tteries  s[...]