England's Stove Works 55TRPAH manual

PELLET  AUXILIARY  HEATER     INSTALLATION  &  OPERATION  MANUAL  25 ‐ PAH/55 ‐ SHPAH/55 ‐ TRPAH             REV.  12/2011     CAUTION Please  read  this  entire  manual  before [...]

Page | 2   WARNING :   Use  of  outside  combustion  air  is  mandatory  with  this  unit.   Do  not  operate  with  the  hopper  open;  lid  must  be  shut  and  tightly  latched  during  operation.  Retain  for  your  files  Model  Numbe[...]

Page | 3 TABLE  OF  CONTENTS   Introduction   Introduction  .................................  4  Specifications   Heating  Specifications  ..................  5   Dimensions  ...................................  5   EPA  Compliance  ...........................  5  Installation[...]

Page | 4 INTRODUCTION   Thank  you  for  purchasing  this  fine  product  from  England’s  Stove  Works!   England’s  Stove  Works  was  started,  and  is  still  owned  by,  a  family  that  believes  strongly  in  a  “Do  It  Yourself”  s[...]

Page | 5 SPECIFICATIONS   Heating  Specifications   Heat  Output  Range**  ............................................  11,000  BTU/hr  –  25,000  BTU/hr   Approximate  Pellet  Burn  Rate**  ...............................................  1.6  lb/hr  –  4.0  lb/hr  [...]

Page | 6 INSTALLATION   Installation  Over view  When  choosing  a  loca tion  for  your  new  stove,  there  are  a  multitude  of  factors  that  should  be  taken  into  account  before  beginning  the  installation.   1. Traffic  Patterns  –  To ?[...]

Page | 7 INSTALLATION   Clearances  to  Combustibles             Unit  to  Side  Wall  Unit  to  Rear  Wall  Unit  to  Corner   Unit  Top  to  Ceiling   Min.  Ceiling  Height  Min.  Alcove  Width  Max.  Alcove  Depth  A ?[...]

Page | 8 INSTALLATION  Venting  Introduction   This  pellet  stove  operates  on  a  negative  draft  system,  which  pulls  combustion  air  through  the  burn  pot  and  pushes  the  exhaust  air  through  the  vent  pipe  and  out  of  the  buil[...]

Page | 9 INSTALLATION   Additional  Venting  Information   Do  not  mix  and  match  components  from  different  pipe  manufacturers  when  assembling  your  venting  system  (i.e.  Do  NOT  use  venting  pipe  from  one  manufacturer  and  a  thimble ?[...]

Page | 10 INSTALLATION   Approved  Venting  Method  1 :  Through  the  Wall    Generally  the  simplest  installation  method,  venting  through  the  wall  using  our  AC ‐ 3000  kit  (or  similar  venting  system)  is  also  the  preferred  venting ?[...]

Page | 11 INSTALLATION   Approved  Venting  Method  2 :  Through  the  Ceiling    Venting  through  the  ceiling/roof  may  be  the  only  feasible  venting  option  in  some  cases  and  is  a  factory  recommended  installation.   When  installing ?[...]

Page | 12 INSTALLATION   Approved  Venting  Method  3 :  Exis ting  Chimn ey  System   Using  an  existing  masonry  or  factory  built  chimney  for  venting  is  the  only  other  acceptable  method  for  venting  this  pellet  unit.   Use  Type [...]

Page | 13 INSTALLATION  Mobile  Home  Installation   The  England’s  Stove  Works,  Inc.  outside  air  kit  MUST  be  used  for  installation  of  this  unit  in  a  mobile  home.  Please  see  the  “Outside  Air”  section  on  page  14  [...]

Page | 14 OUTSIDE  AIR  HOOK ‐ UP    The  use  of  outside  combustion  air  is  mandatory  on  this  pellet  stove.   The  outside  air  connection  pipe  protrudes  from  the  lower  rear  center  of  the  stove;  use  the  included  outside[...]

Page | 15 FLOOR  PROTECTION    This  pellet  stove  requires  a  non ‐ combustible  floor  protector  if  the  stove  is  to  be  installed  on  a  combustible  floor.  If  the  floor  the  stove  is  to  be  installed  on  is  already  non[...]

Page | 16 DAILY  OPERATION   Getting  Started   Check  to  see  that  the  hopper  is  clean  and  free  from  foreign  materials.  Be  sure  to  connect  this  unit  to  a  working  outlet;  we  recommend  using  a  surge  protector  to  [...]

Page | 17  Shortly  after  pressing  the  “On”  button,  the  letters  “ S  U ”  will  appear  in  the  heat  range  and  blower  speed  windows  of  the  control  board.  This  indicates  the  stove  has  entered  the  start ‐ up  sequen[...]

Page | 18 CONTROL  BOARD  SETTINGS  The  control  board  on  this  stove  allows  the  user  to  adjust  the  heat  output  and  convection  blower  speed,  turn  the  unit  on  and  off,  and  test  components  for  function  (more  on  diagnostic[...]

Page | 19 ERROR  CODES  Error  codes,  or  “E ‐ Codes,”  are  alphanumeric  codes  that  will  appear  in  the  Heat  Range  and  Blower  Speed  windows  of  the  Control  Board  if  the  unit  experiences  an  abnormal  condition.  Error  codes[...]

Page | 20  POWER  FAILURE  If  the  power  to  the  unit  is  interrupted  for  approximately  three  minutes  or  less,  the  unit  will  resume  operation  when  power  is  restored  according  to  the  following  table:   Unit’s  State  Before[...]

Page | 21 THERMOSTAT  OPERATION  Thermostat  Installation  1. Unplug  the  unit  and  remove  the  back  panel  of  the  stove.  2. Locate  the  thermostat  connect  block,  labeled  J18,  on  the  rear  of  the  control  board,  near  the  bottom  (See [...]

Page | 22 THERMOSTAT  OPERATION  Thermostat  Operation  Details   The  25 ‐ PAH|55 ‐ SHPAH|55 ‐ TRPAH  was  designed  to  operate  equally  well  in  both  manual  and  thermostat  mode.  While  using  the  control  board  for  heating  control  gives  t[...]

Page | 23 DAILY  MAINTENANCE  Important  Notes   As  with  any  maintenance  concerning  this  unit,  be  sure  the  unit  is  “OFF”  and  has  completed  the  Shut ‐ Down  cycle  BEFORE  beginning.   Be  aware  that  metal  parts  in  the  f[...]

Page | 24  Use  a  long  handled  screwdriver  or  putty  knife  to  remove  any  deposits  left  in  the  burnpot,  being  careful  to  remove  them  from  the  burnpot  and  not  allow  them  to  filter  down  into  the  cradle  area.  E[...]

Page | 25 MONTHLY  MAINTENANCE  Important  Notes   As  with  any  maintenance  concerning  this  unit,  be  sure  the  unit  is  “OFF,”  has  completed  the  Shut ‐ Down  cycle,  and  is  completely  cool  BEFORE  beginning.   Be  aware  that  m[...]

Page | 26  Using  a  utility  type  vacuum  cleaner,  ,  vacuum  the  fly  ash  out  of  the  exhaust  chamber.  A  short  piece  of  hose  can  be  attached  to  the  end  of  the  utility  vacuum  line  and  can  be  useful  in  re[...]

Page | 27  YEARLY  MAINTENANCE  Important  Notes   As  with  any  maintenance  concerning  this  unit,  be  sure  the  unit  is  “OFF,”  has  completed  the  Shut ‐ Down  cycle,  and  is  completely  cool  BEFORE  beginning.   Be  aware  that ?[...]

Page | 28 YEARLY  MAINTENANCE  Exhaust  Blower  Cleaning  Although  the  exhaust  blower  and  blower  housing  were  designed  to  minimize  ash  build ‐ up,  some  fly ‐ ash  will  still  accumulate  there  throughout  the  burning  season.  The  amount [...]

Page | 29  YEARLY  MAINTENANCE  Convection  Blower  Cleaning  As  always,  be  certain  the  stove  is  cool  and  unplugged  before  servicing  any  components  within  the  unit.  Since  the  convection  blower  does  not  handle  any  by ‐ products [...]

Page | 30 Trouble ‐ Shooting  Guide  WARNING:  To  avoid  ELECTRICAL  SHOCK  always  disconnect  the  unit  from  the  power  source  BEFORE  attempting  any  repair.  If  this  guide  does  not  correct  the  problem,  call  your  lo cal  dealer  o[...]

Page | 31 Unit  Shuts  Down  in  15 ‐ 20  minutes  with  an  "E ‐ 2"  code  on  contr ol  board .  1.  Loose  thermal  sensor.  1.  Check  both  sides  of  thermal  sensor  connection  (exhaust  blower  and  control  board).   2.  Contro[...]

Page | 32 REPLACING  COMPONENTS  Auger  Motor  1. Before  beginning  any  component  replacement,  be  certain  the  unit  is  unplugged  and  thoroughly  cooled  down.  Also,  make  sure  the  hopper  is  empty  before  attempting  to  remove  or  repla[...]

Page | 33 REPLACING  COMPONENTS  Convection  Blower  1. Before  beginning  any  component  replacement,  be  cert ain  the  unit  is  unplugged  and  thoroughly  cooled  down.  2. Remove  the  back  exhaust  outlet  cover  plate  and  back  panel  from  the[...]

Page | 34  REPLACING  COMPONENTS  Vacuum  Sensor  1. Before  beginning  any  component  replacement,  be  cert ain  the  unit  is  unplugged  and  thoroughly  cooled  down.  2. Remove  the  exhaust  outlet  cover  plate  and  rear  panel  of  unit.  3. L[...]

Page | 35 REPLACING  COMPONENTS     Gaskets  1. Door  o This  unit  comes  with  a  5 / 8 ”  rope  gasket  around  the  door  that  should  be  replac ed  at  least  every  two  years.  To  replace  the  door  gasket  (Part  #  AC ‐ DGKNC), [...]

Page | 36 REPLACING  COMPONENTS  Glass  This  unit  has  a  one  ceramic  glass  panel  (Part  No.  AC ‐ G17)  in  the  viewing  door;  self  adhesive  window  gasket  is  included  with  replacement  windows  purchased  directly  from  England’s  Stove[...]

Page | 37 REPLACING  COMPONENTS  Control  Board  The  Control  Board  (Part  #  PAH ‐ CB09)  is  a  digital  read ‐ out  board.  This  board  offers  a  wide  variety  of  settings  to  operate  the  unit.  The  right  side  panel  should  be ?[...]

Page | 38 WIRING  DIAGRAM   Caution  – Shock  Hazard   Press  the  “Off”  button  and  let  the  appliance  completely  cool  BEFORE  unplugging  the  appliance  and  beginning  any  maintenance  or  component  replacement.   Risk  of  shock  if ?[...]

Page | 39 ILLUSTRATED  PARTS  DIAGRAM     Auger  Motor  Assembly   Door  Assembly      1  2 3  4  5 6 7 8 ?[...]

Page | 40 REPLACEMENT  PARTS  LIST  Part  Number  Part  Description  Diagram  #  Gaskets  PU ‐ HLG  Hopper  Lid  Gasket  1  AC ‐ DGKNC  5/8”  Door  Gasket  2  AC ‐ GGK  Window  Gasket  Kit  3  PU ‐ CBG  Exhaust  Blower  Gasket  4  AC ?[...]

Page | 41                            You may write your unit’s Manufacture Date and Serial Number in the blank spaces on this sample tag, for futu re reference. This sample tag also shows the safety info. such as UL te sting standard, etc. for your local officials, o[...]

Page | 42  LIMITED  FIVE  (5)  YEAR  WARRANTY  From  the  date  of  purchase  to  the  original  owner   The  manufacturer  extends  the  following  warrantie s:  Five  Year  Period:  1. Carbon  steel  and  welded  sea ms  in  the  firebox  are  co[...]

Page | 43  Procedure   Purchaser  must  give  notice  of  claim  of  defect  within  the  warranty  period  and  pay  transportation  to  and  from  a  service  center  designated  by  the  manufacturer.  The  dealer  from  which  the  unit  was[...]

Page | 44[...]

Page | 45 WARRANTY  REGISTRATION  for  England’s  Stove  Works®  Purchaser  Information  I.  Purchased  By  (Name)  _________________________________________  II.  Address  ____________________________________________________  III.  City_______________________State________Zip  Code  ______[...]

Page | 46 Important  Notice  This  registration  informatio n  MUST  be  on  file  for  this  warranty  to  be  valid.  Please  mail  this  information  within  thirty  (30)  days  from  the  original  date  of  purchase.  Use  any  of  these  thre[...]