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Table of contents for the manual
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Page 1
50-1578 TECHNICAL MANU AL PELLET ST OVE WINDSOR SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. PLEA SE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUC[...]
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Page 2
2 T able of Contents Safety W arnings & R ecommendations.........................................................................3 Installation...............................................................................................................6 Rating Label Location.....................................................................[...]
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Page 3
3 Safety W arnings & Recommend a tions * This manual is designed for the technician in conjunction with the owner’s manual. * Please read this entire Owner’s Manual before installing or operating your ENVIRO Pellet Stove. Failure to follow these instructions may result in property damage, bodily injury or even death. Any unauthorized modifi[...]
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Page 4
4 Safety W arnings & Recommend a tions CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will v ary due to the ash content of the f uel used and the operation of the stove. It is advisable to inspect and clean the exhaust vent semi- annually or every two tons of pellets. The appliance, flue gas [...]
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Page 5
5 Safety W arnings & Recommend a tions FRESH AIR: Outside Fresh Air connection is optional. Fresh Air must be connected to all units installed in “ Air Tight Homes” or where required by local codes. Consider all large air moving devices when installing your unit and provide room air accordingly . NOTE: Extractor fans when operating in the s[...]
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Page 6
Inst alla tion R ATING L ABEL L OCATION : The rating label is located on the back of the hopper . D ECIDING W HERE TO L OCATE YOUR P ELLET A PPLIANCE : 1. Check clearances to combustibles (see I NSTALLATION - C LEAR ANCES TO C OMBUSTIBLES and I NSTALLATION - A LCOVE C LEARANCES ). 2. Do not obtain combustion air from an attic, garage or any unventi[...]
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Page 7
7 Figure 2: Windsor Dimensions. 27 1 / 8 " (689mm) 25 3 / 4 " (653mm) 25 7 / 8 " (659mm) 15 3 / 8 " (390mm) 14 1 / 4 " (360mm) 24 1 / 8 " (614mm) Inst alla tion D IMENSIONS & S PECIFICATIONS : T able 1: Windsor Specifications. Classification T esting Standard Description Class I IP-20 EN14785:2006 Residential W ood[...]
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Page 8
This unit may be installed in an alcove. Maintain the clearances to combustibles shown in Figur e 4. Minimum Alcove width 1220mm (48 inches) Minimum Alcove height 1220mm (48 inches) Maximum Alcove depth 915mm (36 inches) Install vent at clearances specified by the vent manufacturer. Minimum Width 1220mm (48") Minimum Height 1220mm (48") M[...]
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Page 9
9 hot enough to cause burns if touched by children. Non-combustible shielding or guards ma y be required. 3. T ermination must exhaust above the inlet elev ation. It is recommended that at least fiv e feet of vertical pipe be installed outside when the appliance is vented directly through a wall, to create some natural draft to prevent the possibil[...]
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Page 10
10 10 1 / 2 ” (265 mm) 8 1 / 2 ” (216 mm) 12 7 / 8 ” (326 mm) 8 3 / 8 ” (214 mm) 4 3 / 8 ” (1 12 mm) EXHAUST Base of unit to center of flue 270 mm (10 ”) Side of unit to center of flue 308 mm (12 ”) Center of unit to center of flue 19 mm (”) FRESH AIR INTAKE. Base of unit to center of intake 222 mm (8 ”) Side of unit t[...]
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Page 11
11 Figure 8: Corner Installation. 100mm (4") 100mm (4") Fresh Air Intake W all thimble manufactured by pellet vent manufacturer . Inst alla tion C ORNER T HROUGH W ALL I NSTALLATION : H ORIZONTAL E XHAUST T HROUGH W ALL I NSTALLATION : Vent installation: install vent at clearances specified by the vent manufacturer. A chimney connector sh[...]
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Page 12
Exhaust 80mm (3") or 100mm (4") Vent Pipe Wall Thimble 45 o Elbow with Screen or Termination Cap High Temperature RTV Silicone Required Fresh Air Intake Wall framing Wall thimble Termination cap Vent pipe Horizontal frame for thimble • This may be required if a proper burn cannot be maintained, a[...]
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Page 13
13 Inst alla tion V ERTICAL R ISE WITH H ORIZONTAL T ERMINATION I NSTALLATION (R ECOMMENDED ): A 45° elbow with a rodent screen may be used in place of the termination cap (or stainless steel termination hood). T HROUGH C ONCRETE W ALL W ITH V ERTICAL R ISE I NSTALLATIONS : A 45° down elbow with a rodent screen may be used in place of the termina[...]
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Page 14
Storm Collar Roof Flashing Roof Rafters Fire Stop with Support Collar Ceiling Joist Vertical Vent Pipe Clean Out Tee with Pipe Adapter ENVIRO Windsor Note: All vent sections must maintain 3" (75mm) clearances to combustibles. Rain cap - ensure cap is at least 900mm (3 feet) above the roof at the lowest point Inst alla tion I NSIDE V ERTICAL I [...]
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Page 15
15 Inst alla tion O UTSIDE V ERTICAL I NSTALLATIONS : T o accomplish a outside vertical pipe installation, follow steps 1 through 5 in the “ I NSIDE V ERTICAL I NSTALLATIONS - F REESTANDING ” section and then finish it by performing the f ollowing (refer to Figure 14). 1. Install a tee with clean out on the outside of the house. 2. Install vent[...]
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Page 16
Storm Collar Existing Masonary Flue Flexible Vent Connector (use this 1.5m (5ft) section of pipe to vent past the fireplace damper or smoke shelf) Seal Plate Fireplace Damper Location Vertical Vent Pipe (single wall stainless flex pipe or solid PL vent) Existing Fireplace ENVIRO Windsor Clean Out Tee Rain cap - ensure cap is at least 900mm (3 ft) a[...]
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Page 17
17 Install blower motor onto exhaust blower housings. Completed assembly. Exhaust Motor Cover Plate Access Panel Inst alla tion I NSTALLATION WITH E XTERIOR M OUNTED E XHAUST B LOWER : The WINDSOR can be equipped with an externally mounted exhaust blower (PAR T #50-492). This optional kit will include all components necessary to install the exhaust[...]
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Page 18
TO SUPPLY POWER TO THE EXHAUST BLOWER: Install an amour coated electrical cable from the exhaust blower housing, thr ough the wall thimble, and attach to the pre-drilled hole in the left hand rear hopper pillar . Hook up to wires fr om the wiring harness for the exhaust blower . Al l electrical connections must be in accordance with local code requ[...]
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Page 19
19 Storm Collar Roof Flashing Roof Rafters Roof Sheathing Ceiling Joist Vertical Vent Pipe Outside Vent Termination Exterior Wall Sheathing Rain cap - ensure cap is at least 900mm (3 ft) above the roof at the lowest point Inst alla tion T HROUGH W ALL V ERTICAL I NSTALLATION W ITH E XHAUST B LOWER : Ref er to I NSTALLATION - I NSTALLATION WITH E XT[...]
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Page 20
S LIDER /D AMPER S ETTING : THE SLIDER / DAMPER MUST BE SET AT TIME OF INSTALLATION, IT IS USED TO REGULATE THE AIRFLOW THROUGH THE PELLET STOVE. A Qualified Service Technician or Installer must set the Slider Damper . If the unit has been placed in the HI / LOW mode, the unit will be tak en to a low or idle set ting when the thermostat is not call[...]
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Page 21
21 • A tall, lazy flame with dark orange tips r equires more air – Open slider (pull out) slightly . • A short, brisk flame, like a blowtorch, has too much air – Close slider (push in) slightly . • If the flame is in the middle of these two characteristics with a bright y ellow/orange, active flame with no black tips then the air is set f[...]
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Page 22
T roubleshooting DO NOT: ● Service the stove with wet hands. The stove is an electrical appliance, which may pose a shock hazard if handled improperly. Only qualified technicians should deal with possible internal electrical failures. ● Do not remove from the firebox any screws without penetrating oil lubrication. ● Hold the ON / OFF BUT TON [...]
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Page 23
23 T roubleshooting ü Check vacuum levels in the exhaust channel by bypassing the vacuum switch, then remove the vacuum hose from vacuum switch. Check exhaust vacuum readings by placing the open end of the vacuum hose on a Magnahelic Gauge (readings must be above 0.18” to 0.20” W .C. (44.8 to 49.8 Pa) on low fire). If the motor fails to reach [...]
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Page 24
T roubleshooting ü If the auger gear box does not turn but the motor ’ s armature does try to spin then the auger is jammed. – T ry to break apart jam by poking at the jam through the drop tube. If this fails then empty the hopper and remove the auger co ver **remember to re-seal the cover after installation** ü Check the fuse on the circuit [...]
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Page 25
25 W iring Diagr am Connect Thermostat Here Red Red Red Red Brown Brown Brown Brown White White White White White White Orange Orange Orange Orange Yellow Yellow Grey Grey Purple Purple Blue Black Black Black Blue Black Armor Cable Supplied Vacuum Switch Combustion Blower Optional Exterior Exhaust Blower Ignitor Exhaust Temperature Sensor 5 Amp Fus[...]
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Page 26
Reference Number Description Part Number 1 120 °F (49 °C) Ceramic F an T emperature Sensor EC -001 2 Auger Motor - 220V EF-001-220V 3 High Limit T emp Sensor 200 °F (93 °C) Manual Reset EF-016 Silicone Hose EF-018 External Exhaust Back EF5-143 External Exhaust Box EF5-144 External Exhaust Bottom EF5-145 4 NZ P ower Cord - 220V 20-011 4 IEC P ow[...]
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Page 27
27 Reference Number Description Part Number Auger Motor Mount 50-687 Auger Plate with bushing 50-688 Auger Mounting Hardwar e 50-689 22 IEC Power Cor d Inlet Socket 50-713 Hinge Pin - Silver 50-750 Oval Cer amic Gasket 50-766 23 Circuit Board 5 Amp Fuses - 220V (P air) 50-834 24 Exhaust Starter T ube 80mm x 2” Long 50-898 25 Combustion/ Exhaus[...]
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Page 28
P ar ts List - Cast Reference Number Description Part Number 41 Cast Ash Shelf - P ainted 50-192 42 Cast Front Complete (Doors & Ash Shelf ) - Painted 50-202 43 Cast Side Left - P ainted 50-203 44 Cast Side Right - P ainted 50-204 45 Cast Grate - P ainted 50-205 46 Cast T op Only (No Grate) - P ainted 50-206 Complete Cast Body - Painted 50-576 [...]
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Page 29
WINDSOR - Components May 2007 P ar ts Diagr am - Components 29[...]
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Page 30
WINDSOR - Steel & Cast May 2007 P ar ts Diagr am - Steel & Cast 30[...]
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Page 31
31 NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:___________________________________ NAME OF DEALER: _________________________________________ ADDRESS: _________________________________________ ____[...]