Enviro Westport C-10794 manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. BY: SHERWOOD INDUSTRIES LTD O WNER ’S MANU AL PLEA SE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE 50-1033 W e s t p o r t This appliance may be installed in an after-mark et permanently located, manufactured (mobile) home, where not proh[...]

2 FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIR O” HEA TER, PLEASE CAREFULL Y READ THE FOLLO WING INFORMA TION: • All ENVIRO gas-red appliances must be installed in accor dance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the nee[...]

T able of Contents 3 Safety Precautions.................................................................................. ...................2 T able of Contents......................................................................................................3 Codes And Approv als.................................................................[...]

4 DIRECT VENT ONLY: This type is identied by the sux DV . This appliance draws all of its air f or combustion from outside the dwelling, through a specially designed v ent pipe system. TOP VENT DV Certied for installation from 0-4500 ft (0-1372 m) REAR VENT DV Certied for installation from 0-4500 ft (0-1372 m) with 36” (915 mm) snorke[...]

5 Specific a tions WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. D IMENSIONS : 16 5 / 8 " (42.2cm) 25 " (65.3cm) 25 " (65.4cm) 27" (68.6cm) 25 " (65.3cm) 17 1 / 8 " (43.5cm) 15 "[...]

6 Oper a ting Instructions For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE. P ILOT L IGHTING I NSTRUCTIONS : Figure 3. Lighting Instruction Label 1. Flip burner switch [...]

7 2. Start the pilot by pr essing the gas control knob and turning it to PILO T . While holding the gas control knob in, press the piezo ignitor sever al times until the pilot light starts. Hold the gas control knob in for 30 seconds. Check that the pilot has fully engulfed the thermocouple assembly (see Figure 4). 3. Start the main burner by turni[...]

8 Electronic ignition module Maintenance And Ser vice R OUTINE M AINTENANCE : At least once a year , run through the following procedures to ensure the system is clean and working properly . Check the burner to see if all the ports ar e clear and clean. Check the pilot to make sure it is not blocked by anything. The pi lot ame should be blue wit[...]

Figure 7: Handles for Removing Door. Figure 8: Removing of Door. Maintenance And Ser vice R EPLACING THE G LASS : The glass in the replace is a high temperatur e ceramic. If the glass is damaged in any way , a factory replacement is required (see P ARTS L IST - C OMPONENTS ). W ear gloves when handling damaged glass door assembly to prevent pers[...]

Maintenance And Ser vice TO BE INST ALLED BY A QU ALIFIED SERVICE A GENCY ONL Y F UEL C ONVERSION : Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructio[...]

Step 8. Install the new pilot injector supplied with this conversion kit. Simply screw the new injector inside the pilot hood and reinstall the hood by placing the hood on the assembly , line up the key wa y , and snap into place. Step 9. Remo ve the main burner orice with a  inch deep socket. Step 10. Install the new orice supplied. Be su[...]

12 1 In accordance with the current CSA B149, Natur al Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1 NFP A 54, National Fuel Gas Code. * These numbers are only estimates. Clearance in accordance with installation codes and the r equirements of the gas supplier . t A vent shall not terminate directly above a side w [...]

13 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y V ENT P ARTS : This replace have been tested and certied for use with SIMPSON DURA VENT T YPE GS PIPE FOR GAS ST OVES. SELKIRK DIRECT - TEMP SYSTEM SECURIT Y CHIMNEY’S “SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “MET ALBESTOS MDV VENT SYSTEM” kits are available for horizontal ve[...]

V e n t R e s t r i c t o r P o s i t i o n s 5 4 3 2 1 0’ (0 m) 0’ (0 m) 5’ (1.52 m) 5’ (1.52 m) 10’ (3.05 m) 10’ (3.05 m) 15’ (4.57 m) 15’ (4.57 m) 20’ (6.10 m) 25’ (7.62 m) 30’ (9.14 m) 18’ (5.49 m) 1 2 3 4 5       [...]

15 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y P LANNING Y OUR I NSTALLATION : When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements. It is important to note when passing through a wall, the maximum allowable wall thickness is 10 inches (25.4 cm), 1 inches (3.8 cm) [...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y H ORIZONTAL I NSTALLATION : STEP 1. Set the appliance in the desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. STEP 2. Direct vent pipe and ttings are d[...]

17 and attach to the exterior wall with the four screws pro vided. Before at taching the vent termination to the exterior wall, run a bead of non-hardening mastic around the edges, so as to make a seal between the termination and the wall. The arrow on the vent termination should be pointing up, insure that the proper clearances to combustible mate[...]

18 NOTES: (1) The four (4) wood screws provided should be replaced with the appropriate fasteners for stucco, brick, concrete, or other types of siding. (2) F or buildings with vinyl siding, a vinyl siding standof f , should be installed between the vent cap and the exterior wall (see Figure 19). Attach the vinyl siding standoff to the horizontal t[...]

STEP 3. T o install the Round Support B ox/W all Thimble in a at ceiling, cut a 10” square hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 23. STEP 4 . Assemble the desired lengths of black pipe and elbows necessary to reach from the appliance adapter up through the Round Support Box. Insure that [...]

down to the r oof level, as shown in Figur e 24. Tighten the clamp ar ound the pipe section. Use a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to the roof . Seal the nails holes heads with non-hardening mastic. T rim the excess length of the support straps that extend out bey ond the edge of the [...]

21 (2) Any occupied areas above the rst oor , including closets and storage spaces, which the vertical vent passes through, must be enclosed. The enclosure may be fr amed and sheet rocked with standard building materials. However consul t the appliance plumber ’s tape connected to wall strap W all strap 45° elbows (x2) Nails Ceiling firest[...]

Figure 28: Cathedral Ceiling Support Box Leveling. Figure 29: Cathedral Ceiling Support Box Installation. STEP 6. Complete the cathedral ceiling installation by following the same procedures outlined in Steps 4 through 9 for I NITIAL I NSTALLATION - V ERTICAL I NSTALLATION . F REESTANDING D IRECT V ENT K IT W ITH C OUPLER : KIT COMPONENTS: Quantity[...]

23 3. Set the appliance in the desired location. T emporarily place a 24” (61 cm) section with the non- crimped end on the unit 4. Install the 90° elbow onto the vertical pipe on the stove pointing in the direction that the vent will exit the structure. 5. Project a lev el line from the center point of the elbow . Using this center point, scribe[...]

Figure 32: Assembly of Venting Kit. 20. Align all str aight sections of pipe, slipping all joints together and installing with thr ee (3) sheet metal screws evenly spaced. 21. I nstall the br ass decorative rings around each joint making sure this decorativ e ring covers the sheet metal screws that secure each section of pipe together and secure to[...]

25 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y V ENTING INTO A C LASS ‘A’ C HIMNEY : This model is also certied and tested to vent into CL ASS ‘ A ’ wood stove chimneys. Place the freestanding direct vent appliance in the desired location. Use a conv ersion kit from Simpson Duravent (931, 932, or 933), or Security Chimney (SV4CCK1[...]

Firebox T op Flue Collar Adapter Undo four " screws that hold flue collar elbow to unit. Figure 34: Step 3 of Converting Top Vented into Rear Vented. Figure 35: Step 4 of Converting Top Vented into Rear Vented. I NSTALLATION OF R EAR V ENTED A PPLIANCE : Siding Exterior wall Drywall V ent pipe Inside finished collar W all thimble Minimum ve[...]

27 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y I NSTALLATION OF T OP V ENTED ; H ORIZONTAL T ERMINATION : Siding Exterior wall Drywall V ent pipe Inside finished collar W all thimble T ermination Figure 37: Installation for Top Vented; Horizontal Termination. I NSTALLATION OF T OP V ENTED ; V ERTICAL T ERMINATION : V ent cap Roof flashing Ro[...]

28 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y F REESTANDING D RAFTHOOD A DAPTOR : This Dr afthood Adaptor is a complete assembly and is ready to t onto your Westport in a vertical vent application only . With the Dr afthood Adaptor correctly installed and wired to the gas control v alve. Y our Direct V ent Fireplace can be vented like a [...]

29 Initial Inst alla tion GENERAL VENTING INFORMATION: Canadian Installations The venting system must be installed in accordance with the current CSA B149 installation code and/or local codes having jurisdiction. U.S.A. Installations The venting system must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1, and/or loca[...]

30 Initial Inst alla tion 4. After a minimum of 10 minutes operation, test the chimney draft with a smoke match at the top row of the pattern to conrm that there is adequate draft or ‘pull’ at the openings around the body of the Drafthood Adaptor , as shown in Figure 42. AUTOMATIC SAFETY SHUT DOWN: If the spill switch is activated and shuts [...]

31 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y G AS L INE C ONNECTION AND T ESTING : WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. O L I T P TP TH TP TH IN OUT H I L O N O F O F L I P T O Manifold Pressure T ap Inlet Pressure T ap Hi/Low Knob Pilot Adjustment Screw Gas Contro[...]

32 Figure 45: Gas Control Valve and Optional Thermostat Wiring. Initial Inst alla tion QUALIFIED INST ALLERS ONL Y E LECTRICAL R EQUIREMENTS F OR G AS V ALVE AND O PTIONAL B LOWER : The ENVIRO WESTPOR T will operate without electrical power . This model has a millivolt gas control, which uses the pilot ame to generate enough electricity to oper [...]

Fan assembly V alve cover Control panel (Fan control location) Screw hole Figure 47: Optional Blower (Fan) Installation. Second ar y Inst alla tion I NSTALLATION OF O PTIONAL B LOWER : 1. Remove the pre-assembled blower from the packaging. Inspect the blower for damage. If damage is noticed call your dealer , distributor or courier company and have[...]

34 1. Carefully remove logs from box. Check to ensure there is no damage. It is very important to install all logs in their proper position to insure safe, optimum operating conditions. 2. Place the log set into the rebox. Locate each log by seating it down onto the burner tra y support pins. Follow Figures 48 to 54 proper log placement. 3. A ba[...]

Second ar y Inst alla tion CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED. Important note: When the unit is turned on for the rst time, It should be turned onto high without the fan on for the rst four (4) hours. This will cure the paint, logs, gasket material and the other products used in the manufacturing process. It is [...]

36 Figure 57: Top brick panel in place, screws shown. Figure 58: Back brick panel in place. Figure 59: Side brick panels in place. Figure 56: Brick panel bracket, slots shown. 1. Remove the two (2) screws from the rear of the bafe, use a ” socket or a at head screwdriver . Place the provided brick brack et (Figure 56) at the rear of the [...]

T rouble Shooting Problem Possible Cause Solution Spark will not light the pilot after repeatedly pressing the spark ignitor Defective piezo ignitor . • Check connections to ignitor . • If ignitor connections are good but no spark, replace ignitor . Broken spark electrode. • Check f or broken cer amic insulation. • Replace electr ode if bro[...]

Reference Number Part Description Part Number 1 T op V ent Insert Piece - P ainted EGWP-503 1 T op V ent Insert Piece - Antique White EGWP-503AW 1 T op V ent Insert Piece - Diamond Black EGWP-503DB 1 T op V ent Insert Piece - Inferno R ed EGWP-503IR 1 T op V ent Insert Piece - P earl Grey EGWP-503PG 1 T op V ent Insert Piece - W edgewood B lue EGWP[...]

39 Reference Number Part Description Part Number 6 Cast Leg (Each) - Painted EGWP-508 6 Cast Leg (Each) - Antique White 50-375 6 Cast Leg (Each) - Diamond Black 50-376 6 Cast Leg (Each) - Inferno R ed 50-377 6 Cast Leg (Each) - Pearl Gr ey 50-378 6 Cast Leg (Each) - W edgewood Blue 50-379 6 Cast Leg (Each) - W estport Green 50-380 6 Cast Leg (Each)[...]

P ar ts Diagr am - Cast         WESTPORT - Castings January 2005 40[...]

41 P ar ts List - Components Reference Number Part Description Part Number 9 120° Ceramic F an T emperature Sensor EC-001 10 S.I.T . Nova V alve NG (50% T urn Down) EC-006 10 S.I.T . Nova V alve LP (50% T urn Down) EC-007 11 Thermocouple EC-009 11 Spark Electrode with Ignitor Cable EC-011 11 Thermopile EC-012 11 Pilot Orice NG Threaded EC-019 1[...]

P ar ts List - Components Reference Number Part Description Part Number 17 Rating Plate (Label) 30-049 18 Gas V alve Cov er 30-050 Flue Connection 30-051 19 Inner Door Handles (2 per set) 30-052 20 V enturi Adjustment Rod 30-053 21 Firebox 30-054 22 Burner 30-055 23 45° Elbow & Gasket 50-040 24 F an Kit 180 C.F .M. 50-173 Door Knob - Brushed N[...]

43 P ar ts Diagr am - Components                      WESTPORT - Components January 2005[...]

W arr anty Sherwood Industries Ltd. offers a Limited Lifetime Warr anty on this gas product. This limited lifetime warr anty covers the appliance for a period of seven years from the date of installation. This warr anty applies only to the original owner in the original location Covered under the lifetime warr anty are, Surround Panels and Chassis [...]

45 Inst alla tion Da t a Sheet The following information must be recorded by the installer f or warr anty purposes and f uture refer ence. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:_____________[...]