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Epson Stylus NX105 manual

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Table of contents for the manual

  • Page 1

    EPSON Stylus NX100/NX105/SX100/ SX105/TX100/TX101/TX102/ TX103/TX105/TX106/TX109/ ME 300 Color Inkjet Printer SEMF08-002 SERVICE MANUAL Confidential[...]

  • Page 2

    Confidential Notice:  All rights reserved. No part of this manual may be reproduced, st ored in a retrieval system, or transmitt ed in any form or by a ny means, electro nic, mechanical, photocopying, recording, or o therwise, without the prior written permissi on of SEIKO EPSON CORPORATION.  The contents of this manual are subject to change [...]

  • Page 3

    Confidential PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal in jury. Great caution should be exercised in performing procedures preceded by DANGER Headings. WARNING Signals a pr[...]

  • Page 4

    Confidential About This Manual This manual describes basic functions, theory of electrical and mechanical operations, mainten ance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repa ir technicians, and attention should be given to the precaution s on the preceding p age. Manua[...]

  • Page 5

    Confidential Revision S tatus Revision Date of Issue Description A June 27, 2008 First Release[...]

  • Page 6

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A 6 Confidential Contents Chapter 1 PRODUCT DESCRIPTION 1.1 Features....................... ................. ................ ................. ................. ................. ...... 9 1.2 Printing Specifications...................... .............[...]

  • Page 7

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A 7 Confidential Chapter 4 DISASSEMBLY/ASSEMBLY 4.1 Overview ........... ................. ................. ................. ................. ................. ............ 55 4.1.1 Precautions ......................... ..............................[...]

  • Page 8

    Confidential CHAPTER 1 PRODUCT DESCRIPTION[...]

  • Page 9

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Features 9 Confidential 1.1 Features Epson STYLUS NX100/NX105/SX100/SX105/TX 100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 are entry class co lor ink-jet printers with the scanner function.  Features  Maximum print resoluti[...]

  • Page 10

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Printing Specifications 10 Confidential 1.2 Printing Specifications 1.2.1 Basic Specifications 1.2.2 Ink Cartridge The product numbers of the EPSON ink cartridges for this printer are shown below. Note *1 : ETT/EKL(WS)/EKL(Other)/E[...]

  • Page 11

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Printing Specifications 11 Confidential 1.2.3 Print Mode Note * : cps = character per second Note * : cps = character per second Table 1-4. Print Mode (Color) Media Print Mode Resolution (H x V dpi) Dot Size (cps * ) Plain paper Fa[...]

  • Page 12

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Printing Specifications 12 Confidential 1.2.4 Supported Paper The table below lists the paper type and sizes supported by t he printer. The supported paper type and sizes vary depending on destination s (between EAI, EUR, and Asia)[...]

  • Page 13

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Printing Specifications 13 Confidential Photo Paper Glossy (EAI) Glossy Photo Pape r (Euro, Asia) 5” x 7” 127 x 178 mm 0.27 255 g/m 2 (68 lb.) Y Y Y Y Y Y 4 " x 6 " 101.6 x 152.4 mm Y Y Y Y Y Y 16:9 wide 101.6 x 180.6[...]

  • Page 14

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Scanner Specifications 14 Confidential 1.2.5 Printing Area The printing area for this printer is shown below. Note * : The margins for Borderless print are margins that bleed off the edges of paper. Figure 1-2. Printing Area 1.3 Sc[...]

  • Page 15

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION General Specifications 15 Confidential 1.4 General Specifications 1.4.1 Electrical Specifications Note 1: If the printer or scanner is not operated for more than three minutes, the printer goes into the power save mode within two m[...]

  • Page 16

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Interface 16 Confidential 1.4.3 Durability  Total print life: 10,000 pages (A4, 3.5% duty), or three years which ever comes first  Printhead: Five billions shots (per nozzl e) or five years which ever comes first  Scanner [...]

  • Page 17

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Control Panel 17 Confidential 1.6 Control Panel 1.6.1 Operation Buttons & LEDs The following buttons and LEDs are equipped on the control panel. Figure 1-5. Control Panel (EAI version as a sample) Table 1-15. Buttons & LEDs[...]

  • Page 18

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Control Panel 18 Confidential 1.6.2 Control Panel Functions Table 1-16. Buttons Functions Button Printer Status Functions Power Power Off Turns the power OFF. Power On  Turns the power ON.  Ejects the paper if the paper is no[...]

  • Page 19

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Control Panel 19 Confidential Note *1 : If the stop button is pressed when the power LED begi n s to flash, the nozzle chec k function becomes available. (This function becomes available if the stop button is pressed at the a bove [...]

  • Page 20

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Control Panel 20 Confidential Note : --- : No change Flashing : Repeats ON and OFF every 1.25 seconds. Flashing 2 : Repeats ON for 0.5 second, OFF for 0.5 second, ON fo r 0.5 second, and OFF for 1.0 second. High-speed flashing : Re[...]

  • Page 21

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Stand-alone Copy Function 21 Confidential 1.7 Stand-alone Copy Function 1.7.1 Supported Pa per and Copy Mode 1.7.2 Setting for Stand-alone Copy You can make settings by a specific key operation to select color copy, B&W copy, o[...]

  • Page 22

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A PRODUCT DESCRIPTION Stand-alone Copy Function 22 Confidential 1.7.3 Copy Speed 1.7.4 Multiple Copying Making 20 (fixed value) copies in color/ B&W becomes available by operating specific keys (Refer to p. 18 ). In this copying, the second copy or [...]

  • Page 23

    Confidential CHAPTER 2 OPERATING PRINCIPLES[...]

  • Page 24

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A OPERATING PRINCIPLES Overview 24 Confidential 2.1 Overview This chapter describes the mechanism of Epson STYLUS NX100 /NX105/SX100/ SX105/TX100/TX101/TX102/ TX103/TX105/TX106/TX109/ME 30 0. 2.1.1 Printer Mechanism Epson STYLUS NX100/NX105/SX100/SX105/[...]

  • Page 25

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A OPERATING PRINCIPLES Overview 25 Confidential 2.1.2 Motors & Sensors Epson STYLUS NX100/NX105/SX100/SX105/TX 100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 printer mechani sm is equipped with the following printhead, motors and sensors. Figure 2-[...]

  • Page 26

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A OPERATING PRINCIPLES Overview 26 Confidential 2.1.3 Printhead The D2 Chips type printhead is employed.  Nozzle configuration  Black: 90 nozzles x 1  Color: 29 nozzles x 3 (cyan, magenta, yel low) The nozzle layout as seen from be hind the pri[...]

  • Page 27

    Confidential CHAPTER 3 TROUBLESHOOTING[...]

  • Page 28

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Overview 28 Confidential 3.1 Overview This chapter describes how to solve problems. 3.1.1 Specified Tools This printer does not require an y specified tools for troubleshooting. 3.1.2 Preliminary Checks Before starting troubleshooti ng[...]

  • Page 29

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 29 Confidential 3.2 Error Indications a nd Fault Occurrence Causes This chapter describes how the printer indicat es an error status with LEDs, and why th e error is caused, wh en a problem[...]

  • Page 30

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 30 Confidential 3.2.1 Troubleshoot ing by Error Message The following tables provide troublesh ooting procedures. Confirm th e error message indicated on th e LED or the STM3 screen on t he[...]

  • Page 31

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 31 Confidential • Operation • Anywhere The Scanner Carriage Unit . does not operate. Lower Scanner Housing 1. Check if the grease is enough on the Guide Rail of the Lower Scanne r Housi[...]

  • Page 32

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 32 Confidential • Power on • Anywhere When turning on the power, the PF Motor does not operate at all PF Motor 1. Check if the PF Motor Cable is connected to J6 on the Main Board. 1. Co[...]

  • Page 33

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 33 Confidential • Power on • Anywhere The Carriage Unit collides with the Uppe r Paper Guide Unit when power is turned on. Upper Paper Guide 1. Check if the Upper Paper Gui de is correc[...]

  • Page 34

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 34 Confidential • Power on • Anywhere When turning on the power, the Carriage Unit collides to the right side of th e Main Frame. CR Encoder Board 1. Check if the Encoder FFC is connect[...]

  • Page 35

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 35 Confidential • Power on • Anywhere When turning on the power, the Carriage cannot get out of home position. Ink System 1. Check if the Cap Assy and the Lever Cleaner are assembled co[...]

  • Page 36

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 36 Confidential • Power on • Anywhere When turning on the power, the Carriage cannot get out of home position. Ink System 3. Check if the Spring Cleaner Lever comes off from the Lever C[...]

  • Page 37

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 37 Confidential / Table 3-4. Check point for Paper ja m error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy • [...]

  • Page 38

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 38 Confidential • Operation • Outside HP Paper is being resent during paper feeding operation. ASF Unit 1. Check if the Extension Spring operates correctly in the paper loading sequence[...]

  • Page 39

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 39 Confidential • Operation •– The top edge of paper does not go through between the EJ Roller Unit and the EJ Frame Assy. EJ Frame Assy* 2. Check if the Wheel St ar Me tal, Spring St[...]

  • Page 40

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 40 Confidential Table 3-5. Check point for Paper out error according to each phenomenon Occurrence timing CR position Detailed phenomen on Defective unit/part name Check point Remedy • Op[...]

  • Page 41

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 41 Confidential • Operation •– The drive of the PF Motor is not transmitted to the LD Roller Shaft. LD Roller Assy 1. Check if the Extension Spring comes off from the Clutch mechanism[...]

  • Page 42

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 42 Confidential • Operation •– The LD Roller is not set to the ASF home position and paper is always loaded from the ASF Unit during the paper loading sequence. ASF Unit 1. Check if t[...]

  • Page 43

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 43 Confidential Table 3-7. Check point for Ink out error / No ink cartridg e error read error / write error a ccording to ea ch phenomenon Occurrence timing CR position Detailed phenomenon [...]

  • Page 44

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 44 Confidential Table 3-8. Check point for Communicat ion error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy ?[...]

  • Page 45

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 45 Confidential • Power on •– When turning on the power, the power on sequence is performed correctly . But, when any printer job is sent to the printer, a communication error is indi[...]

  • Page 46

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 46 Confidential 3.2.2 Superficial Phenomen on-Based Troubleshooting This section explains the fault locations of the error states (p rint quality and abnormal noise) other than the error st[...]

  • Page 47

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 47 Confidential Table 3-10. Check point for the abnormal noise Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy • Anytime • Anywhere The abn[...]

  • Page 48

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 48 Confidential Table 3-12. Check point for th e defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point Remedy • Dot missing and mixed col[...]

  • Page 49

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 49 Confidential • White streak / abnormal discharge Ink is ejected to the Cap from the Printhead, but printing is not done at all after cleaning or ink change, or abnormal discharge occur[...]

  • Page 50

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 50 Confidential • W hite streak / color unevenness occurrence Micro banding appears horizontally against the CR movement direction and it appears with the same width. [Note] If the proble[...]

  • Page 51

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 51 Confidential • Print start position slip The printing operation is correctly performed. But, the top margin is insufficient than usual one. LD Roller 1. Check if paper dust is adhere d[...]

  • Page 52

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 52 Confidential • Ink stain of paper Ink sticks to other than the print area of the paper, resulting in contamination. Printhead 1. Check if the Printhead Cover has the ink drop. 1. Clean[...]

  • Page 53

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A TROUBLESHOOTING Error Indications and Fault Occurrence Causes 53 Confidential 3.2.3 Motor and Sens or Troubleshooting  Motors The resistance va lues for the CR motor and th e PF motor are give n below, however, the values cannot be use d to check t[...]

  • Page 54

    Confidential CHAPTER 4 DISASSEMBL Y/ASSEMBL Y[...]

  • Page 55

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Overview 55 Confidential 4.1 Overview This section describes procedures for disassembling the main componen ts of Epson STYLUS NX100/NX105/SX100/SX105/TX1 00/TX101/TX102/TX103/TX1 05/ TX106/TX109/ME 300. Unless otherwise speci fie[...]

  • Page 56

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Overview 56 Confidential 4.1.3 Work Completion Check If any service is made to the printer, us e the checklist shown below to confirm all works are completed properly and the printer is ready to be returned to the user. Table 4-2.[...]

  • Page 57

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembly Procedures 57 Confidential 4.2 Disassembly Procedures For disassembling each unit, refer to the pages in the following flowchart. Figure 4-1. Disassembling Flowchart You need to remove the part s/units shown in dashed [...]

  • Page 58

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Housing 58 Confidential 4.3 Removing the Housing 4.3.1 Paper Support Tray  Parts/Components need to be removed in advance: None  Removal procedure 1. Open the Paper Support Tray. 2. Release both the guide pins t[...]

  • Page 59

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Housing 59 Confidential 3. Bend the Stacker Assy to release the ribs , then separate the Tray Exit Outer and the Tray Exit Inner. Figure 4-4. Removing the Stacker Assy (2) 4.3.3 Document Cover/ASF Cover  Parts/Comp[...]

  • Page 60

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Housing 60 Confidential 4.3.4 Scanner Stand /Cover Wire  Parts/Components need to be removed in advance: None  Removal procedure  Scanner Stand 1. Open the Scanner Unit. 2. Release the hooks (x2) at the lo we[...]

  • Page 61

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Housing 61 Confidential  Cover Wire 1. Open the Scanner Unit. 2. Release both the hooks in the direction of arrow, and remove the Cover Wire. Figure 4-9. Removing the Cover Wire When installing the Scanner Sta nd, [...]

  • Page 62

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Housing 62 Confidential 4.3.5 Scanner Unit  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 )  Removal procedure 1. Open the Scanner Unit to the full, disconnect the Scanner FFC a[...]

  • Page 63

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Housing 63 Confidential 4.3.6 Middle Housing  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire( p 60 ), Scann er Unit ( p 62 ), Panel Unit ( p 64 )  Removal procedure 1. Remove the six sc[...]

  • Page 64

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 64 Confidential 4.4 Removing the Circuit Boards 4.4.1 Panel Unit  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 )  Removal procedure 1. Open the Scanner Unit. 2. [...]

  • Page 65

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 65 Confidential  Buttons 1. Remove the Button Power and the Button OP from the Panel Cover. 2. Remove the LED Lens from the Panel Cover. Figure 4-19. Removing the Buttons 4.4.2 Main Board  Parts/C[...]

  • Page 66

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 66 Confidential 2. Remove the four screws that secure the Main Board. 3. Remove the Main Board and the Shield Plat e with the PE Sensor Lever to the ASF side as shown below. Figure 4-21. Removing the Ma[...]

  • Page 67

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 67 Confidential 4. Remove the screw that secures the Grounding Wire, and rem ove the Grounding Wire from the Power Suppl y Unit. Figure 4-24. Removing the Power Supply Unit  When installing the Groun[...]

  • Page 68

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 68 Confidential 4.5 Disassembling the Printer Mechanism 4.5.1 Printhead  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housi[...]

  • Page 69

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 69 Confidential 4. Release the two hooks on both sides of the Carriage with a flathead precision screwdriver or a similar tool, and remove the Ho lder Contact Assy upward as shown below. Figure [...]

  • Page 70

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 70 Confidential 7. Remove the Head FFC from the connec tor of the Printhead, and remove the Printhead. Figure 4-32. R emoving the Print head (7)  When installing the FFC, route it through obj[...]

  • Page 71

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 71 Confidential 4.5.2 CR Scale  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 )  Remov[...]

  • Page 72

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 72 Confidential 4.5.3 Hopper  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 )  Removal[...]

  • Page 73

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 73 Confidential 4.5.4 PF Encoder/ PF Scale  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64[...]

  • Page 74

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 74 Confidential 2. Insert a flathead precision screwdriver between the EJ Roller Gear and the rib of the EJ Roller, and remove the EJ Ro ller Gear by pushing it in the direction of the arrow. Fi[...]

  • Page 75

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 75 Confidential 4.5.6 CR Motor/ Dr iven Pulley  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( [...]

  • Page 76

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 76 Confidential  Route the CR Motor cable throug h the four hooks and the two grooves of the Lower Housing with some slack to prevent breaking the soldered portions. (See Fig.4-45 . )  Be [...]

  • Page 77

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 77 Confidential 4.5.7 Ink System  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 ), CR Mot[...]

  • Page 78

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 78 Confidential 6. Pull out the Waste In k Tube through the rear of the Cap Assy, and remove the Cap Assy. Figure 4-52. Removing the Cap Assy (4)  Pump Assy 1. Pull out the Waste Ink Tube tog[...]

  • Page 79

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 79 Confidential DISASSEMBLING THE CAP ASSY  Disassembly Procedure 1. Remove the Foam Cap Side from the Case Cleaner. 2. Release the two hooks of the IS Cap Assy, and remove the Blade Wiper an[...]

  • Page 80

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 80 Confidential 3. Release the two hooks of the IS Cap Assy by rotating it to the direction of arrow pulling out the central rib of the assy., and remove the IS Cap Assy from the Case Cleaner. F[...]

  • Page 81

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 81 Confidential DISASSEMBLING THE PUMP ASSY  Disassembly Procedure 1. Release the hook of the Pump Housing and remove the Gear Pump Idle. 2. Remove the Gear Pump and Bracket Pump from the Pum[...]

  • Page 82

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 82 Confidential 4.5.8 PF Motor  Parts/Components need to be removed in advance: Scanner Stand/ Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housi ng ( p 63 ) Panel Unit ( p 64 ), Hopper[...]

  • Page 83

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 83 Confidential 3. Remove the screw that secures the Bracket. 4. Release the Bracket from the dowels of the Lower Housing, and remove the Bracket and the PF Motor while pul ling out the PF Motor[...]

  • Page 84

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 84 Confidential 4.5.9 Main Frame  Parts/Components need to be removed in advance: Scanner Stand/ Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 ), Hoppe[...]

  • Page 85

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 85 Confidential 6. Remove the four screws that secure the Main Frame to the Lower Housing. Figure 4-74. Removing the Main Frame (4) 7. Remove the Main Frame, the Carriage , and the Upper Paper G[...]

  • Page 86

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 86 Confidential 4.5.10 Upper Paper Guide  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing( p 63 ) Panel Unit ( p 64 ),[...]

  • Page 87

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 87 Confidential 4.5.11 CR Unit  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 ), Printhea[...]

  • Page 88

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 88 Confidential 6. Remove the two screws that secure the CR Encoder Board, and remove the CR Encoder Board from the Carriage. 7. Remove the Timing Belt from the Carriage. Figure 4-81. Removing t[...]

  • Page 89

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 89 Confidential  Install the FFC according to the following procedures. 1. Lead the FFC through the hole of the Holder FFC and Main Frame. Figure 4-84. Installi ng the CR Unit (3) 2. Secure t[...]

  • Page 90

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 90 Confidential 4.5.12 PF Roller  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 ), Main B[...]

  • Page 91

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 91 Confidential 4.5.13 LD Roller/ ASF Unit  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire ( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64[...]

  • Page 92

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 92 Confidential 8. Release the hook of the Combination Gear , and remove the gear from the ASF Housing. 9. Remove the Lever Pick Clutch from the ASF Housing. Figure 4-93. Remo ving the Lever Pic[...]

  • Page 93

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 93 Confidential 4.5.14 Waste Ink Pads  Parts/Components need to be removed in advance: Scanner Stand/Cover Wire( p 60 ), Scanner Unit ( p 62 ), Middle Housing ( p 63 ) Panel Unit ( p 64 ), Ma[...]

  • Page 94

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 94 Confidential  When installing the Wa ste Ink Pads, align th e ribs of the Lower Housing with the notch es of the Waste Ink Pads. (See Fig.4-99 .)  When installing the Diffusion Sheet in[...]

  • Page 95

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 95 Confidential  When installing the Waste Ink Pad D, make sure to fit it evenly 1.5mm lower than the platen surface of the Lower Housing.  If the Lower Housing is contamin ated with the l[...]

  • Page 96

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 96 Confidential 4.6 Disassembling the Scanner Unit 4.6.1 Upper Scanner Housing  Parts/Components need to be removed in advance: Document Cover/ASF Cover ( p 59 ), Scanner Unit ( p 62 )  Removal[...]

  • Page 97

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 97 Confidential 4.6.2 Scanner Carriage Unit  Parts/Components need to be removed in advance: Document Cover/ASF Cover ( p 59 ), Scanner Unit ( p 62 ) Upper Scanner Housing ( p 96 )  Removal pro[...]

  • Page 98

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 98 Confidential 6. Disengage the shafts on both ends of the CIS Unit from the bearing holes of the Scanner CR Holder, and remove the unit. Figure 4-111. Removing the CIS U nit CIS Unit Shaft and Shaf[...]

  • Page 99

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 99 Confidential 4.6.3 Scanner Motor Unit  Parts/Components need to be removed in advance: Document Cover/ASF Cover ( p 59 ), Scanner Unit ( p 62 ) Upper Scanner Housing ( p 96 )  Removal proced[...]

  • Page 100

    Confidential CHAPTER 5 ADJUSTMENT[...]

  • Page 101

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Adjustment Items and Overview 101 Confidential 5.1 Adjustment Items and Overview This chapter describes adjustments required after the disassembly/reassembly of the printer. 5.1.1 Servicing Adju stment Item List ( TBD ) The adjustment items[...]

  • Page 102

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Adjustment Items and Overview 102 Confidential Table 5-2. Maintenance Items Maintenance Item Purpose Method Outline Tool Waste ink pad counter The printer indicates a maintenance e rror when the waste ink pad counter reaches its maximum. Us[...]

  • Page 103

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Adjustment Items and Overview 103 Confidential 5.1.2 Required Adjustments ( TBD ) The table below lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you remove d or replaced, and check which[...]

  • Page 104

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Adjustment Items and Overview 104 Confidential Upper paper guide R emove --- --- --- --- --- --- O O O O --- O Replace --- --- --- --- --- --- O O O O --- O PF roller Remove --- --- --- --- --- --- O O O O --- O Replace --- --- --- --- --- [...]

  • Page 105

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Using the Adjustment Program (TBD) 105 Confidential 5.2 Using the Adjustment Program ( TBD ) This section describes how to judge the adju stment patterns printed by the A djustment Program. For information on how to oper ate the Adjustment [...]

  • Page 106

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Using the Adjustment Program (TBD) 106 Confidential 5.2.3 Head Angular Adjustment The following pattern is printed. Figure 5-3. Head angular adjustment Pattern Printing How to Judge Examine the printout patterns, and enter the value for the[...]

  • Page 107

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A ADJUSTMENT Using the Adjustment Program (TBD) 107 Confidential 5.2.5 PF Adjustment Figure 5-5. PF B and Adjustment Printout Pa ttern How to Judge Examine the printout patterns and enter the value for the pattern without any overlap or gap between the [...]

  • Page 108

    Confidential CHAPTER 6 MAINTENANCE[...]

  • Page 109

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A MAINTENANCE Overview 109 Confidential 6.1 Overview This section provides information to maintain the print er in its optimum condition. 6.1.1 Cleaning This printer has no mechanical component s which re quire regular cleaning except the Printhead. The[...]

  • Page 110

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A MAINTENANCE Overview 110 Confidential 6.1.3 Lubrication The type and amount of the gr ease used to lubricate the pr inter parts are de termined based on the results of the internal evalua tions. Therefore, be sure to apply the specified type and amoun[...]

  • Page 111

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A MAINTENANCE Overview 111 Confidential Figure 6-3. Lubrication on Lower Housing (2) Figure 6-4. Lubrication on Lower Housing (3) <Lubrication Point> Rib of the Lower Housing (Contact area with the EJ Roller. ) <Lubrication Type> G-8AF <L[...]

  • Page 112

    Confidential CHAPTER 7 APPENDIX[...]

  • Page 113

    Epson STYLUS NX100/NX105/SX1 00/SX105/TX100/TX101/T X102/TX103/TX105/TX106/TX109/ME 300 Revision A APPENDIX Exploded Diagram / Parts List 113 Confidential 7.1 Exploded Diagram / Parts List This manual does not provide exploded diagrams or parts list. For the information, see SPI (Service Parts Info rmation).[...]