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Exide S47-0079 manual

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Table of contents for the manual

  • Page 1

    1 GNB A division of Exide Technologies Industrial Battery Charger Installation and Operation Manual S47-0079 REV0410[...]

  • Page 2

    2 INDEX Page Section Description 3 - Safety Instructions 4 1.0 Installation 4 1.1 Receiving 4 1.2 Location 4 1.3 Line Voltage Adjustments 6 1.4 AC Service Requirements 6 1.5 Connecting AC Service to Charger 7 1.6 Grounding the Charger 7 1.7 Battery Connector and Charger Cable 7 1.8 Charging Rate Adjustment 8 2.0 Operation 8 2.1 046-0371 Control 13 [...]

  • Page 3

    3 WARNING THIS EQUIPMENT CONTAINS LETHAL VOLTAGE LE VELS. INSTALLATION AND SERVICING MUST BE PERFORMED BY QUALIFIED PERSONNEL IMPORTANT: SAVE THESE INSTRUCTIONS! READ AND FOLLOW ALL INSTRUCTIONS BEFORE I NSTALLING, OPERATING, OR SERVICING CHARGER. ANY DEVI ATION CAN CAUSE SERIOUS AND PERMANENT DAMAGE. FAILURE TO FOLLOW THE INSTR UCTIONS VOIDS THE W[...]

  • Page 4

    4 SECTION 1 - INSTALLATION 1.1. Receiving Immediately upon receipt of the charger, check it agai nst the shipping invoice to ensure the shipment is complete and undamaged. Examine the outside of the packing fo r signs of r ough ha ndling before accep ting the charger f rom the carrier. If there is evidence of damage, the receipt should be sig ned, [...]

  • Page 5

    5 575 POWER TRANSFORMER SETT ING 480 L2 L2 12 3 4 56 12 3 4 56 L1 L1 12 3 4 1 3 2 4 CONTROL TRANSFORMER CONTROL TRANSFORMER NOTE: When a 120/208/240 AC inpu t unit is set for 120VAC a f use neutral (brass tube ) is required in the Line 2 (neutral) fuse position. Fig. 1.3.1. A.C. Voltage Adjustments 1 Ø 60Hz. (120/208/240) “A” Voltage Code Fig.[...]

  • Page 6

    6 TABLE 1-1 Line Amperes Disconnect Switch Fuse Size Amps 000.0 - 02.5 30A 05 003.0 - 04.5 30A 07 005.0 - 07.5 30A 10 008.0 - 11.0 30A 15 011.5 - 15.5 30A 20 016.0 - 18.0 30A 25 018.5 - 22.0 30A 30 022.5 - 27.0 60A 35 027.5 - 32.0 60A 40 032.5 - 40.0 60A 50 040.5 - 48.0 60A 60 048.5 - 64.0 80A 80 065.0 - 80.0 100A 100 081.0 - 95.0 125A 125 096.0 - [...]

  • Page 7

    7 1.6 Grounding the Charger The charger must be grounded to the A C syste m ground for personnel safety. The green ground wire in the AC input wiring must be connected to the charge r groun d stud (Identified by a green dot and ground symbol). 1.7 Battery Connector and Charging Cable Verify that the connectors on both the battery and the charger ar[...]

  • Page 8

    8 SECTION 2 - OPERA TION The charger utilizes a st andard ferro-resonant tran sformer , which provides isolation from the AC service line and regulates the charging cu rrent. The transformer output is con nected to a full-wave bridge of silicon diodes, which provides DC charging current to the battery . The startin g charge amp s and length of time[...]

  • Page 9

    9 observe any defective segment s or indicators. When t he self-diagnostic is com plete, the charge st art s if no delay is set, and the yellow ‘Charging’ indicator lights. The display sho ws the charging amp s and battery volts per cell along with a message to indicate the cha rger is in phase 1 of the char ge cycle. If auto start is disabl ed[...]

  • Page 10

    10 The 046-0371 control ca n provide an auto-refr esh charge as long as the battery remains connected to the charge r if enabled. If AC power is lost during th e wait period, the cont rol resumes from where it left of f after power is restored . During t he auto-refresh charge, the a mp-hours and cha rge time are added to the origi nal charge. The [...]

  • Page 11

    11 2.1.9 Charge Indications The fo llowing indications are n ot necessarily a result of a charger problem . Th ey are typically caused by external problems such as AC line, poor battery conditi ons, connections , etc. If abnormal charge c onditi ons are detected, the charge is terminated, the re d fault LED lights and the display shows: DISPLAY DES[...]

  • Page 12

    12 Note: F3 and F4 clear automatically if the battery voltage falls wit hin acceptabl e limits. All indications except F8, F9 and F10 can be cleare d by disconnecting the battery . For F8, F9 and F10, correct the condition that caused the i ndication an d disc onnect the battery to clear the indi cation. CAUTION: If F8 is sho wing, and the charger [...]

  • Page 13

    13 2.1.12 Programming To enter p rogramming m ode, press and hold the EDIT butto n and while holding it, press the INFO button. The display sho ws a m essage describing t he current paramet er followed by the param eter‘s value. While in programmi ng mode, the butt ons have the foll owing functio ns: STOP: Exit pr ogrammi ng mode and sa ve all pa[...]

  • Page 14

    14 SECTION 3 - OPTIONAL FEATURES 3.1 Fusible Door-Interlock Switch (JIC Switch) The door interlock switch assembly connects the A C se rvice to the charger’s inp u t fuses for each AC line. The switch is mechanically latche d by the door so t hat it must be in the OFF position before the door can be opened. Operation of the charger is i dentical [...]

  • Page 15

    15 4.3. AC fuse blows. POSSIBLE CAUSE A. Incorrect fuse rating. B. Incorrect AC voltage. C. Fuse Block holding clips loose. D. Shorted transformer winding. 4.4. DC fuse blows. POSSIBLE CAUSE A. Reversed battery conn ecto r. B. Incorrect fuse rating. C. Shorted diode. 4.5. Excessive water loss in battery. POSSIBLE CAUSE A. Charging rate is too high.[...]

  • Page 16

    16 SECTION 5 – REPLACEABLE PARTS 5.1 Ordering Information The following information must be supp lied when orderi ng a repl acement pa rt from your service agent in order to ensure that the corre ct part is supplied: A. Model or Spec. number of char ger (Located on ch arger data plate) B. Serial number of charger (L ocated on charger data plate) [...]

  • Page 17

    17 5.3 Spare Parts List Part Number Description Condensers 008-0002 2 MFD 440 Volt 008-0004 4 MFD 440 Volt 008-0006 6 MFD 440 Volt 008-0008 8 MFD 440 Volt 008-0010 10 MFD 440 Volt 008-0012 12.5 MFD 440 Volt 008-0015 15 MFD 440 Volt 008-0017 17.5 MFD 440 Volt 008-0020 20 MFD 440 Volt 008-0030 30 MFD 440 Volt 008-0040 40 MFD 440 Volt Resistors 037-00[...]

  • Page 18

    18 Three Phase Charger Schematic # 02 -400[...]

  • Page 19

    19 Single Phase Charger Schematic # 02 -416[...]

  • Page 20

    DWG. NO. WIRING DIAGRAM: DR. DATE: CHK: 12 11 10 987654321 2 CMP 3 PHASE, 4 TRANS, 4 GANG, STANDARD CONFIGURATION. (C1,C2,C3 AND C4) TYPICAL CIRCUIT 02-490 02-490 NOTES: * WATERING NOT AVAILABLE ON ALL CONTROLS. 1 2 3 RESISTOR OPTIONAL DISCONNECT OPTIONAL WATER VALVE OPTIONAL FAN AND FILTER OPTIONAL SHOWN IN HIGH VOLTAGE SETTING OUTPUT TAP ADJUSTME[...]