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Exmark 4500-451 manual

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Table of contents for the manual

  • Page 1

    For Serial Nos. 790,000 & Highe r Part No. 45 00-451 R ev. B QUEST ®[...]

  • Page 2

    -1-[...]

  • Page 3

    -2- READ OPERATOR’S MANUAL BEFORE OPERA TING OR SERV ICIN G EXMARK EQUIP MENT TA BLE OF CONTEN TS Description Page Cutter H ousing Ass embly ................................................ 9 42” Deck Gr oup ............................................................ 3-4 48” Deck Gr oup .......................................................[...]

  • Page 4

    42” DECK GROUP -3- Item Part No. Descrip tion Qty. 1 109-9971 Asm, Deck W/ Decals ... . ... . ... ... ... . ... ... ... . 1 2 1-413113 Bushing-Idler .. ... ... .... ... ... .... ... ... .... ... ... .... 1 3 109-6388 Kit, Anti-Scal p Roller .... ... ... .... ... ... ... .... ... 2 3:1 112-3977 Bolt, Shoulder ... ... ... .... ... ... .... ... ....[...]

  • Page 5

    42” DECK GROUP ( cont.) -4- Item Part No. Descrip tion Qty. 19 109-9982 Blade, High Lift Notc hed.. . ... . ... ... . ... . ... ... . 2 20 109-9993 Spacer, Deck Sheave ... .... ... ... ... ... .... ... .. 2 21 109-9996-03 Arm, I dler ... ... ... .... ... ... .... ... ... .... ... ... .... ... . 1 22 110-6864 Pulley ...............................[...]

  • Page 6

    48” DECK GROUP -5- Item Part No. Descrip tion Qty. 1 109-6253 Asm, Deck W /Decals (Red) . ... .... ... ... ... ... 1 116-0544 Asm, Deck W/Decals (Black)... ... .... ... ... .. 1 2 52-2860 Washer . ... ... ... .... ... ... ... .... ... ... .... ... ... ... .... 2 3 109-9158 Asm, Idler Arm W /Bearings . ... .... ... ... .... .. 1 3:1 302-40 Zerk, 9[...]

  • Page 7

    48” DECK GROUP ( cont.) -6- Item Part No. Descrip tion Qty. 1 109-6388 Kit, Anti-Scal p Roller .... ... ... .... ... ... ... .... ... 3 1:1 112-3977 Bolt, Shoulder ... ... ... .... ... ... .... ... .... ... ... .... 1 1:2 1-603299 Roller, Anti-Sc alp ... ... ... .... ... ... ... .... ... ... ... 1 1:3 104-8301 Nut, Nyloc 3/ 8-16 Flg ..... ... . .[...]

  • Page 8

    52” DECK GROUP -7- Item Part No. Descrip tion Qty. 1 109-6254 Asm,52 Deck W/ Decals (Red) ... . ... . ... ... . 1 116-0555 Asm,52 Deck W/ Decals (Bl ack ). . ... . ... ... . 1 2 52-2860 Washer . ... ... ... .... ... ... ... .... ... ... .... ... ... ... .... 2 3 109-9158 Asm, Idler Arm W /Bearings . ... .... ... ... .... .. 1 3:1 302-40 Zerk, 90?[...]

  • Page 9

    52” DECK GROUP ( cont.) -8- Item Part No. Descrip tion Qty. 1 109-6388 Kit, Anti-Scal p Roller .... ... ... ... .... ... ... .... ... 3 1:1 112-3977 Bolt, Shoulder .. .... ... ... .... ... .... ... ... .... ... ... . 1 1:2 1-603299 Roller, Anti-Sc alp ... ... ... ... .... ... ... ... .... ... ... 1 1:3 104-8301 Nut, Nyloc 3/ 8-16 Flg ... . ... . [...]

  • Page 10

    CUTTER HOUSING ASSEMBL Y -9- Item Part No. Descrip tion Qty. 1 109-9380 Asm, Cutter Hous ing ... ... .... ... ... .... ... ... ... . 1 1:1 62-3661 Spacer, Bearing .. .... ... ... .... ... ... .... ... ... .... . 1 1:2  109-9379 Bearing, Ball . ... .... ... ... .... ... ... .... ... ... .... ... . 2 2 80-4380 Spacer . ............................[...]

  • Page 11

    FRAME GROUP -10- Item Part No . Descr ipti on Qty. 1 116-0727 Asm, Frame W/ Decal (42”) ... ... . ... . ... . ... . . 1 109-8825 Asm, Frame W/ Decal (Red) . . ... . ... ... . ... . . 1 116-0546 Asm, Frame W/ Decal (Black) .. ... . ... ... . ... 1 1:2 109-6008 Decal, Dri ve Release .... . ... . ... ... . ... . ... ... . .. 2 1:3 106-5517 Decal, Su[...]

  • Page 12

    FRAME GROUP (cont.) -11- Item Part No . Descr ipti on Qty. 1 Q 116-0945 Asm, Seat Box W/ Decals . ... . ... . ... ... . ... . .. 1 1:2 109-9182 Decal, Control, Moti on . . ... . ... . ... . ... ... . ... . ... 1 1:3 109-9173 Decal, Control/Brak e .... ... .... ... ... ... .... ... ... 1 1:4 109-9120 Decal, Fuse Block . ... .... ... .... ... ... ...[...]

  • Page 13

    MOTION CONTROL GROUP -12- Item Part No . Descr ipti on Qty. 1 Asm, M otion Contr ol LH ......................... 1 1:1 5-0838 W asher . .... ... ... .... ... ... ... .... ... ... ... .... ... ... ... 2 1:2 52-2900 Washer-Poly ... ... .... ... ... ... .... ... ... .... ... ... ... 4 1:3 103-9928 Bearing, Igus .. ... ... .... ... ... .... ... ... ...[...]

  • Page 14

    MOTION CONTROL GROUP (cont.) -13- Item Part No . Descr ipti on Qty. 6 117-5339 Handle Asm, RH .... ... ... ... .... ... ... ... .... ... ... 1 108-6187 Grip, Control Lever .... ... ... .... ... ... ... .... ... ... 1 7 117-5338 Handle Asm, LH ..... .... ... ... .... ... ... .... ... ... .. 1 108-6187 Grip, Control Lever .... ... ... .... ... ... ..[...]

  • Page 15

    SEAT GROUP – 48” & 52” -14- Item Part No . Descr ipti on Qty. 1 109-6835-03 Plate, Seat . .... ... ... .... ... ... .... ... ... .... ... ... .... 1 2 109-2628 Cable-Stop, Seat .. ... .... ... ... .... ... ... .... ... ... . 1 3 321-5 Screw, HH 1/4-20 x 7/8 ... . ... . ... . ... ... . ... . ... 2 4 104-7201 Nut, Nyloc 1/ 4-20 Flg ..... . [...]

  • Page 16

    SEAT GROUP – 42” -15- Item Part No . Descr ipti on Qty. 1 116-0862-03 Plate, Seat P an .... .... ... ... .... ... ... .... ... ... .... 1 2 109-2628 Cable ..................................................... 1 3 321-5 Screw, HH 1/ 4-20 x 7/8 ... . ... ... . ... . ... ... . ... . 2 4 104-7201 Nut , Nyl oc 1/4-20 Flg .. ... . ... . ... ... . ...[...]

  • Page 17

    FUEL GROUP -16- Item Part No . Descr ipti on Qty. 1 109-5510 A sm, Fuel Tank . ... .... ... .... .... ... .... ... .... ... .. 1 1:1 103-2605 Fit ting, Fuel Bul khead W/Strainer . .... ... ... 1 103-2784 O-Ring . ... ... ... .... ... ... .... ... ... .... ... ... ... .... ... . 1 1:2 109-0346 Cap, Fuel . ... ... .... ... .... ... ... .... ... .... [...]

  • Page 18

    ENGINE GROUP -17- Item Part No . Descr ipti on Qty. 1 104-8300 Nut, Nyloc 5/16-18 Flg ..... ... . ... . ... ... . ... . ... 1 2 5-7280 K ey, Machine 1/4 SQ x 1.... . . ... ... . ... ... . ... . 1 3 109-3386 Sheave ... ... .... ... ... ... .... ... ... ... .... ... ... .... ... . 1 4 104-3334 Clutch, Elect ric (42”). .... ... ... ... .... ... ... [...]

  • Page 19

    TRANSAXLE GROU P -18- Item Part No . Descr ipti on Qty. 1 116-0131 Asm, Transaxle (LH) (42”) ... . ... . ... . ... . ... . .. 1 116-0524 Asm, Transaxle (LH) (48” & 52”) .... . ... . ... 1 2 116-0132 Asm, Transaxle (RH) (42”) .. ... . ... ... . ... . ... . 1 116-0525 Asm, Transaxle (RH) (48” & 52”) .. . . ... ... . . 1 3 109-6570[...]

  • Page 20

    TRANSAXLE ASSE MBLY -19- Item Part No . Descr ipti on Qty. 1 109-3321 Filter, Hydraulic . .... ... ... .... ... ... .... ... ... .... ... 1 2 109-3278 Adapter, Strai ght .... ... ... .... ... ... .... ... ... .... .. 1 2:1 1-603921 O-Ring, SAE #6 . . ... . ... . ... . ... . ... ... . ... . ... . ... . 1 3 109-3540 O-Ring, Charge Seal C over (48” [...]

  • Page 21

    DECAL GROUP -20- Item Part No . Descr ipti on Qty. 1 109-6016 Dec al, S ervice Ai d .. ... .... ... ... ... ... .... ... ... .. 1 2 103-6327 Decal, Throttle Chok e (48” & 52”) .. ... . ... . . 1 3 109-9173 Decal, Control/Brak e .... ... .... ... ... .... ... ... ... 1 4 93-7009 Decal, Danger ... ... ... ... .... ... ... .... ... ... .... ..[...]

  • Page 22

    ELECTRICAL GROU P -21- Item Part No . Descr ipti on Qty. 1 x 116-0526 Asm, Harness .... ... .... ... ... ... .... ... ... .... ... ... ... 1 1:6 109102 Fus e, 25 Amp .... ... .... ... .... ... .... ... .... ... ... .... . 1 1:7 1-816001 Fuse, 20 Amp .... ... .... ... .... ... .... ... ... .... ... .... . 1 1:8 109355 Fus e, 15 Amp .... ... .... ...[...]

  • Page 23

    ELECTRICAL DIAG RA M -22-[...]

  • Page 24

    ELECTRICAL LOGIC SCHEMAT IC -23-[...]

  • Page 25

    -24- NOTES[...]

  • Page 26

    -25- SERVICE RECORD Date Description o f Work Do ne Service Done B y[...]

  • Page 27

    -26-[...]

  • Page 28

    © 2009 Exm ark M fg. Co ., Inc. Part No. 45 00-4 51 R ev. B Industrial Park Box 808 (402) 223- 6300 Beatrice, N E 683 10 Fax (402) 223-548 9 All Rights R eserv ed Printed In US A[...]