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Exmark FrontRunner Air-Cooled manual

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Table of contents for the manual

  • Page 1

    For Serial Nos. 720,000 & Higher Part No. 4500-219 R ev. A FRONTRUNNER TM AIR-COOLED MODELS[...]

  • Page 2

    1[...]

  • Page 3

    2 REA D OPERA TOR’S M A NUAL BEFORE OPERA TING OR SERVICING EXMARK EQUIPMENT. TA BLE OF CONTENTS Description Page Auxiliary Hydr aulic Gr oup ................................................. 17 Decals .............................................................................. 23 Electrical Diagram 23HP & 27HP .............................[...]

  • Page 4

    MA IN FRA ME GROUP 3 Item Part No . DESCRI PTION Qty. 1 1-323142 Nut, Push 1/2 .... .... .... .... .... .... .... .... ..... .... 2 2 109-2365 Bumper .... .... .... .... ..... .... .... .... .... .... .... .... . 4 3 109-3339 Asm , W heel & Ti re (23HP).. .... ..... .... .... .. 2 1-633008 Tire, 23 x10.5- 12 4 Ply ............................ 2[...]

  • Page 5

    MA IN FRA ME GROUP 4[...]

  • Page 6

    MA IN FRA ME GROUP (cont.) 5 Item Part No . DESCRI PTION Qty. 1 1-513747 Decal, Batt ery .. .... .... .... .... .... .... .... .... .... .. 1 2 1-523157 W asher ... .... .... .... .... .... .... ..... .... .... .... .... .. 4 3 1-643189 Keeper, Rubber Latch ..... .... .... .... .... .... ... 2 4 1-643339 Belt Routing, Decal ... .... .... .... .... [...]

  • Page 7

    MA IN FRA ME GROUP (cont.) 6[...]

  • Page 8

    REA R FRA ME GROUP 23HP 7 Item Part No . Descr iption Qty. 1 1-513746 Decal, Muffler .. .... .... .... .... ..... .... .... .... .... .. 2 2 1-543508 Cup, Bearing Tapered Roll er. .... ..... .... .... 2 3 1-543509 Cone, Bearing Tapered Roll er .... .... .... .... 2 4 1-543511 Seal, Grease ... .... .... .... ..... .... .... .... .... .... .. 1 5 1-6[...]

  • Page 9

    REA R FRA ME GROUP 27HP & 31HP 8 Item Part No . Descr iption Qty. 1 1-513746 Decal, Muffler .. .... .... .... .... ..... .... .... .... .... .. 2 2 1-543508 Cup, Bearing Tapered Roll er. .... ..... .... .... 4 3 1-543509 Cone, Bearing Tapered Roll er .... .... .... .... 4 4 1-543511 Seal, Grease ... .... .... .... ..... .... .... .... .... ....[...]

  • Page 10

    PTO DRIVE GROUP 9 Item Part No . DESCRI PTION Qty. 1 1-413088 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ... 1 2 V 1-803050 Setsc rew, 5/16-18 x 3/4 .. .... ..... .... .... .... .. 2 3 1-807525 Bolt, Carriage 3/8-16 x 2 3/4 ... .... .... .... ... 1 4 5-1336 Key, Machi ne 1/4 x 1/4 x 2 .. .... .... .... .... ... 1 5 92-8799 B[...]

  • Page 11

    PA RK BRAKE GROUP 10 Item Part No . DESCRI PTION Qty. 1 1-633102 Bearing, Flanged. ..... .... .... .... ..... .... .... ..... 2 2 323-4 Screw, HH 3/8-16 x 3/4 .... .... .... .... .... .... .. 4 3 3290-357 Nut, W hizl ock 3/8-16 . .... .... .... .... .... .... .... . 9 4 109-0262 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ...[...]

  • Page 12

    MOTION CONTROL GROUP 11 Item Part No . Descr iption Qty. 1 1-303105 Yoke, Adjus table .. .... .... .... ..... .... .... .... .... . 2 2 1-323245 Spring, Compres sion ... ..... .... .... .... .... .... . 2 3 1-403180 Screw, HH 5/16-18 X 1 1/4 Sp . .... .... .... .. 4 4 1-543017 Balljoint .. ..... .... ..... ..... .... ..... ..... .... ..... ..... . [...]

  • Page 13

    FUEL GROUP 12 Item Part No . Descr iption Qty. 1 1-303077 Clamp, Fuel Line .. ..... .... .... .... .... .... ..... .... 4 2 1-303334 W asher, S pring Disc 5/ 16 . .... .... .... .... .... . 2 3 1-323385 Knob, 3 Prong ..... .... ..... .... .... .... .... .... .... .. 1 4 109-7416 Control, Choke .... ..... .... .... .... .... .... .... .... .. 1 5 ?[...]

  • Page 14

    ENGINE GROUP 23H P & 27HP 13 Item Part No . Descr iption Qty. 1 1-603610 W asher, S pring Disc 7/ 16 . .... .... .... .... .... . 2 2 1-633179 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ... 1 3 1-653291 Gasket , Exhaust M ani fold ... ..... .... .... .... .. 2 4 V 1-803050 Setsc rew, 5/16-18 x 3/4 .. .... ..... .... ....[...]

  • Page 15

    ENGINE GROUP 31H P 14 Item Part No . Descr iption Qty. 1 1-603610 W asher, S pring Disc 7/ 16 . .... .... .... .... .... . 2 2 109-6874 Spacer, XP A/ C Clutch I nner .... .... .... .... .. 1 3 3256-23 W asher, 5/ 16 SAE .... .... .... .... .... .... .... .... . 2 4 V 1-803050 Setsc rew, 5/16-18 x 3/4 ... .... .... .... ..... .... . 2 5 100-2436 Asm[...]

  • Page 16

    HYDRA ULIC GROUP 15 Item Part No. Descript ion Qty. 1 1-413088 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ... 1 2 1-603990 Adapter, Strai ght (23HP) . .... .... .... .... .... ... 8 1-603992 O-Ring (37° Flare #8) .... ..... .... .... .... ..... ... 1 1-603920 O-Ring (SAE #8) . .... .... .... .... .... .... .... .... ... 1 3[...]

  • Page 17

    HYDRA ULIC GROUP 16[...]

  • Page 18

    A UXILIARY HYDRA ULIC GROUP 17 Item Part No . Descr iption Qty. 1 V 109-2853 Asm , Hydraulic Power Unit ...... .... .... .... .. 1 2 109-2015 Hose, Hydraulic. .... .... .... .... .... .... .... .... .... . 1 3 109-2016 Hose, Hydraulic. .... .... .... .... .... .... .... .... .... . 1 4 109-0760 Adapter, 90° .... ..... .... .... .... .... .... ....[...]

  • Page 19

    ELECTRICA L GROUP 18 Item Part No . Descr iption Qty. 1 1-303335 Tie, Cable 7 5/16 (Large) .... .... .... .... ..... .. 14 2 1-513374 Meter, Engine Hours .... .... .... .... .... ..... .... . 1 3 ■ 109-7608 Cable, Battery (+) . .... .... .... .... .... .... .... .... .. 1 4 1-543393 Insulat or, Solenoid .. .... .... .... .... .... ..... .... .. 2[...]

  • Page 20

    ELECTRICA L DIA GRA M – 23HP & 27H P 19[...]

  • Page 21

    ELECTRICA L DIAGRA M – 31 HP 20[...]

  • Page 22

    ELECTRICA L LOGIC SCHEMA TIC – 23HP & 27HP 21[...]

  • Page 23

    ELECTRICA L LOGIC SCHEMA TIC – 31HP 22[...]

  • Page 24

    DECA LS GROUP 23 Item Part No . Descr iption Qty. 1 1-523552 Decal, Hydraul ic Tank .. .... .... .... ..... .... .... . 1 2 103-5881 Decal, Rotati ng Devices .... .... .... .... ... .... .. 2 3 103-7218 Decal, P ump Fan W arning ... ..... .... .... .... . 1 4 109-2355 Decal, Spring Loaded . ..... .... .... .... .... .... .. 2 5 103-3270 Decal, 3750[...]

  • Page 25

    24 SERVICE RECORD Date Description of W ork Done Service Done By[...]

  • Page 26

    25 NOTES[...]

  • Page 27

    26 NOTES[...]

  • Page 28

    © 2005–2008 Exmark Mf g. Co., Inc. Part No . 4500-219 Rev. A Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Righ ts Reserved Printed In USA.[...]