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Table of contents for the manual
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Page 1
OWNER'S OPERA TING MANUAL Rackmount SG Series UPS Plus ® Uninterruptible Power Supply Models: SG1KRM-1TU, SG1KRM-2TU SG2KRM-1TU, SG2KRM-2TU SG3KRM-1TU, SG3KRM-2TU Det ailed SG Series product specifications are available in PDF format at www .falconup s.com F ALCON ® Electric Inc., 5106 Azusa Canyon Rd., Irwindale, California 91706, (626) 962[...]
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Page 2
SG UPS Features. ...... 1 SG Series Online UPS Block Diagram. .... 1 Import ant Safety Instructions (READ FIRST) .... 2 Chapter 1. SG Series UPS Overview ..... 3 T rue Regenerative Online Design .... 3 Input Power Factor Correction .... 3 Microprocessor Control ..... 3 SNMP/HTTP Remote Management .... 3 Extended Battery Bank Option .... 3 Frequency[...]
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Page 3
SG SERIES UPS FEA TURES SG SERIES ON-LINE UPS SYSTEM BLOCK DIAGRAM T rue Double Conversion On-Line Design Input Power Factor Correction Wide Input V oltage W indow Pure Sinewave Output Precision Output V oltage Regulation Superior Brownout, Surge and T ransient Protection Internal System Byp ass Eliminates Generator Frequency & V oltage Drif t [...]
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Page 4
IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS This manual contains import ant instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the models presented herein are d[...]
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Page 5
CHAPTER CHAPTER 1 1 SG Series UPS - Overview T rue Regenerative On-Line Design As new and innovative technologies have become the backbone of today's businesses, maximum system availability is critical and downtime is more expensive than ever . Increasingly , businesses need a UPS that not only protects against blackout s, but also virtually e[...]
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Page 6
CHAPTER CHAPTER 2 2 SG RACKMOUNT INST ALLA TION INSTRUCTIONS 1. V erify the following is included in the UPS shipping carton: * UPS * Software Diskette(s) & Manual *Power Cord * Owners Manual * UPS/Computer Cable * Box containing mounting bracket s, handles & mounting hardware * SG2KRM-1TU, SG2KRM-2TU, SG3KRM-1TU & SG3KRM-2TU do not hav[...]
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Page 7
c. Install a suit able shelf capable of supporting the weight of the UPS and batteries into the equipment rack. Install the shelf so the UPS and battery bank (if required) will sit directly on the surface of the shelf. Lift the UPS onto it s rack shelf, slide it into the rack until the UPS front panel is flush with the racks front rails, securing i[...]
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Page 8
5. For all 1kV A & (-2) 2-3kV A models, connect the power cord to the UPS inlet located on the UPS rear panel. On (-1) 2 & 3Kva models the line cord is permanently attached to the UPS. 6. Connect the power cord(s) for the equipment to be protected to the UPS output receptacles. 7. For all 2 & 3kV A models remove the two screws securing [...]
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Page 9
7 8. If unattended computer shutdown and monitoring are desired, connect the green UPS/Computer cable to the DB-9 connector located on the UPS rear panel. Then install the shut down and monitoring software provided with the UPS. For your reference, UNIX shutdown and monitoring sof tware is available from Falcon Electric at an additional cost. 9. V [...]
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Page 10
8 OPTIONAL SLIDE MOUNTING KIT (SGRMKIT) An slide mounting kit option is available from Falcon Electric. The p art number for the kit is SGRMKIT and may be inst alled on any rackmount UPS and battery bank referenced in this manual. As all 2-3kV A models consist of seperate UPS and battery bank modules, two slide mounting kits are required , one for [...]
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Page 11
BA TTERY OPTION MOD EL SG1KRM -1T SG B R2S7 -1K U SGBR2S7 -1K U SGB R2S 7 -1K U SG B R2S7 -1K U BA TTERIES 7AH x 3 7AH x 6 (7 A H x 6 ) x 2 (7 A H x 6 ) x 3 (7 A H x 6 ) x 4 BA TTERIES IN UP S Batteri es & UPS in same ca se 7AH x 3 7AH x 3 7AH x 3 7AH x 3 # OF BA TTERY CA SE S UPS 1 2 3 4 RUN TIME @ 100W 54 Min. 220 m in. 400 Min. 590 Min. 760 [...]
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Page 12
10 CHAPTER CHAPTER 3 3 OPERA TION 1 2 3 4 5 6 7 8 9 10 11 UPS FRONT P ANEL INDICA T OR AND FUNCTION KEYS 1. LOAD LEVEL INDICA T OR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LE[...]
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Page 13
5. BYP ASS INDICA T OR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICA T OR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICA TOR This LED is lit when [...]
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Page 14
AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm st atus. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms : a. T wo short beeps followed by three short beeps. Notifies the user that the SG UPS is conf[...]
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Page 15
13 CHAPTER CHAPTER 4 4 FRONT & REAR P ANEL DET AILS SG1KRM-1TU T ypical Rear Panel Overview SG1KRM-2TU T ypical Rear Panel Overview Power Cord Inlet (120V ac only) Input Fuse (15A) Cooling Fan Output V oltage Select Switch RS-232 Port Battery Fuse (30A) Output Receptacles (4) 5-15R Extended Battery Connector (shown with cover plate removed) Inp[...]
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Page 16
SG2KRM-1TU & SG3KRM-1TU T ypical Rear Panel Overview 14 SG2KRM-2TU & SG3KRM-2TU T ypical Rear Panel Overview Output Circuit Breaker (lower 2 receptacles) Cooling Fan RS-232 Port Output Receptacles (4) 5-15R Power Cord (120V ac only) Output V oltage Select Switch Output CIrcuit Breaker (upper 2 receptacles Primary Battery Connector (shown wi[...]
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Page 17
CHAPTER CHAPTER 5 5 COMMUNICA TIONS INTERF ACES RS-232 INTERF ACE 15 P in # Function explan ation I/O 9 RS 232 Rx INP UT 6 RS 232 Tx OUT PUT 7 Gr ound Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector . Supported Protocols UPSILON 2000 & SEC Smart Mon B[...]
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Page 18
16 DR Y CONT ACT & OPTO COUPLER INTERF ACE BOARD OPTIONS JP1 JP2 JP3 J1 J2 J3 DB- 9 T ypical Falcon Dry Contact Relay Board PIN DESCRIP TION 1 Low Battery ( When UPS reaches low battery, c ontact acti vates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) 2 JP2 shorted = Low Battery common & all other short ed JP commons JP2 open = common for l[...]
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Page 19
17 PIN ASSIGNMENT FOR THE F ALCON UA88373 OPTO-COUPLER OPTION BOARD (no-byp ass signal) PIN DESCRI PTIO N 1 Not Used 2 Uti lity Los s ( N.O.) ( C l os es upon uti li t y loss) 3 Utili t y Loss ( N.C. ) ( Opens upon util it y loss) 4 Comm on for pins 2, 3 & 5 5 Lo w Batte ry (N .O.) (C los es at lo w batte ry) 6 Rem ote Shutdown Appl ying a +5 -[...]
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Page 20
CHAPTER CHAPTER 6 6 Maintenance & T echnical Support 1. Care & Maintenance Falcon ® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser , providing the UPS is turned off and the input plug is disconnected from the utility source. On a regular basis, check the vents to make sure[...]
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Page 21
The following precautions should be observed by a qualified technician when working with batteries. 1. Remove watches, rings, or other metal object s. 2. Use tools with insulated handles. 3. Wear rubber gloves and boot s. 4. Do not lay tools or metal p arts on top of batteries. 4. Storing the UPS and Batteries Should you need to store the UPS for a[...]
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Page 22
6. T echnical Support Y our F ALCON ® Electric SG Series UPS is backed by one of the finest customer service teams assembled. Write, call, fax or email should you require technical assistance or service. Falcon Electric Inc. 5106 Azusa Canyon Road Irwindale, CA. 91706 Service 800.842.6940 V oice 626.962.7770 Fax 626.962.7720 Email: service@falconu[...]
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Page 23
21 GENERAL PROVISIONS F ALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product W arranty Agreement only applies to covered repairs to the product occurring within the United S tates and Canada. EXCLUSIONS: The fo[...]
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Page 24
SG Series TM UPS PLUS ® 1kVA to 3kVA 22 Model Nu mber SG1KR M -1TU SG1KR M -2TU SG2KR M -1TU SG2KR M -2TU SG3KR M -1TU SG3KR M -2TU Nominal VA 1000 2000 3000 Electric al I nput Nominal AC Voltage 120V 230V 120V 230V 120V 230V AC Voltage Range 87- 140V 170 -275V 87- 140 V 170 -275V 87-140V 170 -275V Current - Am ps 6.9 3.6 14.2 7.5 21.4 11.2 Freque[...]