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Falcon SG2K-2T-HW manual

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Table of contents for the manual

  • Page 1

    OWNER'S OPERA TING MANUAL Hardwire Uninterruptible Power Supply Models: SG2K-1T -HW SG2K-2T -HW SG3K-1T -HW SG3K-2T -HW Det ailed SG Series product specifications are available in PDF format at www .falconup s.com F ALCON ® Electric Inc., 5106 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falcon[...]

  • Page 2

    SG UPS Features. ...... 1 SG Series Online UPS Block Diagram. .... 1 Import ant Safety Instructions (READ FIRST) .... 2 Chapter 1. SG Series UPS Overview ..... 3 T rue Regenerative Online Design .... 3 Input Power Factor Correction .... 3 Microprocessor Control ..... 3 SNMP/HTTP Remote Management .... 3 Dip Switch Settings DIagrams .... 5 Chapter 2[...]

  • Page 3

    SG SERIES UPS FEA TURES SG SERIES ON-LINE UPS SYSTEM BLOCK DIAGRAM Hardwire Input and Output Conneciton T rue Double Conversion On-Line Design Input Power Factor Correction Wide Input V olt age Window Pure Sinewave Output Precision Output V oltage Regulation Superior Brownout, Surge and T ransient Protection Internal System Byp ass Eliminates Gener[...]

  • Page 4

    IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS This manual contains import ant instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the models presented herein are d[...]

  • Page 5

    CHAPTER CHAPTER 1 1 SG Series UPS - Overview General - Common for all models 1. V erify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. V erify the UPS unit is configured for the proper input/output voltage and frequency . This information is st[...]

  • Page 6

    5. Select a suitable location for the UPS. VERIFY THE FLOOR OR SURF ACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BA TTER Y BANKS. SG2K-2T -HW & SG2K-2T -HW UPS MODELS = 68.4 lbs. (31 kg) SG3K-2T -HW & SG3K-2-HW UPS MODELS = 81.4 lbs. (37 kg) 6. If unattended computer shutdown and monitoring are desired[...]

  • Page 7

    DIP SWITCHES SELECTION TABLE ON = 1 OFF = 0 SW2 SW1 OUTPUT VOLTAGE 1 (All models) OUTPUT VOLTAGE 2 (- TX & - TXC models only) Down Down 208 Vac 115 Vac Down Up 220 Vac (default) 120 Vac Up Down 230 Vac 125 Vac Up Up 240 Vac 130 Vac SW3 FUNCTI ON Down GREEN MODE ON Up GREEN MODE OFF SWITCH SETTINGS FOR ALL MODELS GREEN MODE SWITCH SETTINGS FOR A[...]

  • Page 8

    1.0 UPS Input & Output Requirement s. Note: All SG Series hardwire UPS models must be installed by a licensed electrician, in accordance with the National Electrical Code (NEC) ANSI/NFP A70 and all local regulations. It is further required that the input of SG Series hardwire UPS be wired to a building service p anel incorporating a dedicated ?[...]

  • Page 9

    1.1 UPS Output Requirement s Note: The output s of the SG2K-2T -HW & SG3K-2T -HW hardwire models are not configured for 240/120V ac split-phase operation. Should a 240/120V ac split-phase output configuration be required, please cont act the factory . MODEL RECOMMENDED BRANCH RA TED OUTPUT CIRCUIT BREAKER SG2K-1T -HW: Output 1: 100, 1 10, 1 15 [...]

  • Page 10

    2.0 UPS ST ARTUP 1. V erify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. V erify the UPS unit is configured for the proper input/output voltage and frequency . This information is stated on the nameplate label located on the rear or the side [...]

  • Page 11

    5. Select a suitable location for the UPS near enough to the computer or equipment to to be protected. Connect the power cord(s) for the equipment to be protected to the UPS output receptacles. VERIFY THE T ABLE OR SURF ACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BA TTER Y BANKS. 2KV A- 3KV A UPS MODELS = 150[...]

  • Page 12

    TYPICAL EXTENDED BA TTER Y BANK & UPS INTERCONNECTION (Mini-tower models shown; same applies for floor st anding banks) INST ALLA TION PROCEDURE FOR EXTENDED BA TTER Y BANKS 1. Remove the battery fuse located on the UPS rear panel. See illustration above. 2. Locate the battery interconnect cable(s). 3. Connect one end of the battery interconnec[...]

  • Page 13

    SG 2-3kV A T OWER EXTENDED BA TTER Y BANK SELECTION GUIDE BATTERY OPTI ON MOD ELS W/O C ha r ge r SGB2S7-2 K3 SGB2S7-2 K3 SGB5S7-2 K6 SGB2S7-2 K3 SGB5S7-2 K6 SGB5S7-2 K6 BA TTERIES 12 Pieces of 12V, 7AH 24 Pieces of 12V, 7AH 30 Pieces of 12V, 7AH 36 Pieces of 12V, 7AH 60 Pieces of 12V, 7AH 90 Pieces of 12V, 7AH BA TTERIES IN U PS 6 each of 12V, 7AH[...]

  • Page 14

    12 CHAPTER CHAPTER 3 3 OPERA TION 1 2 3 4 5 6 7 8 9 10 11 UPS FRONT P ANEL INDICA TOR AND FUNCTION KEYS 1. LOAD LEVEL INDICA T OR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LED[...]

  • Page 15

    5. BYP ASS INDICA T OR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICA T OR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICA TOR This LED is lit when [...]

  • Page 16

    AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm st atus. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms : a. T wo short beeps followed by three short beep s. Notifies the user that the SG UPS is con[...]

  • Page 17

    Dip Sw itc hes Batter y fuse as rece ived in bag . At the time of initial i nstallat ion re move the bag from t h e unit and inst all th e batt ery fu se Ba ttery Fus e Hold er Prio r to in sta llin g th e batt ery fu se, depress th is button of one second to pre-charge the UPS and imme dia tely in stall th e b att ery fus e. Ha rdwire Term ina l B[...]

  • Page 18

    CHAPTER CHAPTER 5 5 COMMUNICA TIONS INTERF ACES RS-232 INTERF ACE 16 P in # Function explan ation I/O 9 RS 232 Rx INP U T 6 RS 232 Tx OUT P UT 7 Gr ound Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector . Supported Protocols UPSILON 2000 & SEC Smart Mon[...]

  • Page 19

    17 DR Y CONT ACT & OPTO COUPLER INTERF ACE BOARD OPTIONS JP1 JP2 JP3 J1 J2 J3 DB- 9 T ypical Falcon Dry Contact Relay Board PIN DESCRIP TION 1 Low Battery ( When UPS reaches low battery, c ontact acti vates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) 2 JP2 shorted = Low Battery common & all other short ed JP commons JP2 open = common for l[...]

  • Page 20

    18 PIN ASSIGNMENT FOR THE F ALCON UA88373 OPTO-COUPLER OPTION BOARD (no-byp ass signal) PIN DESCRI PTIO N 1 Not Used 2 Uti lity Los s (N .O.) (C los es upon ut i li ty l oss ) 3 Utili t y Los s (N.C. ) (O pens upon util it y loss) 4 Comm on for pins 2, 3 & 5 5 Lo w Batter y (N . O.) (C los e s at lo w b atte ry) 6 Rem ote Shutdown Appl ying a +[...]

  • Page 21

    APC Style Dry Cont act Relay Board PIN DESCRIPTION 1 Remote Shutdown (on battery operation only) 2 Remote Shut down Common 3 Not Used 4 Low Ba ttery Co mmon 5 Low Battery (N.O.) 6 Not Used 7 Not Used 8 Utility Fail (+/ - 10Vdc) 9 Utility Fail (+/ - 10Vdc) PIN & JUMPER ASSIGNMENT FOR THE F ALCON UA88377 RELA Y OPTION BOARD (APC Style Board) 19[...]

  • Page 22

    CHAPTER CHAPTER 6 6 Maintenance & T echnical Support 1. Care & Maintenance Falcon ® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser , providing the UPS is turned off and the input plug is disconnected from the utility source. On a regular basis, check the vents to make sure[...]

  • Page 23

    The following precautions should be observed by a qualified technician when working with batteries. 1. Remove watches, rings, or other metal object s. 2. Use tools with insulated handles. 3. Wear rubber gloves and boot s. 4. Do not lay tools or metal p arts on top of batteries. 4. Storing the UPS and Batteries Should you need to store the UPS for a[...]

  • Page 24

    6. T echnical Support Should your F ALCON ® Electric SG Series UPS require service or you need technical assistance, you can cont act us at: Falcon Electric Inc. 5106 Azusa Canyon Road Irwindale, CA. 91706 Service 800.842.6940 V oice 626.962.7770 Fax 626.962.7720 Email: service@falconups.com WWW .F ALCONUPS.COM Please have your UPS model, serial n[...]

  • Page 25

    GENERAL PROVISIONS F ALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product W arranty Agreement only applies to covered rep airs to the product occurring within the United S tates and Canada. EXCLUSIONS: The foll[...]

  • Page 26

    SG Series TM UPS PLUS ® 2kVA & 3kVA 24 Electrical Input Nominal AC Voltage 120V 230V 120V 230V 230V AC Voltage Range 87 – 140V 170 – 275V 87 – 140V 170 – 275V 170 – 275V Current – Am ps 14.2 7.4 21.4 11.2 7.5 11.3 Frequency 50/60 Hz ± 5% (A uto – T racking) Power Factor Correction > 0.95 Efficiency (Typical) > 86% > 85%[...]