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Falcon SG800-1T manual

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Table of contents for the manual

  • Page 1

    OWNER'S OPERA TING MANUAL SG Series TM UPS Plus ® Uninterruptible Power Supply Models: SG800-1T , SG800-2T SG1K-1T , SG1K-2T , SG1.5K-1T & SG1.5K-2T SG2K-1T , SG2K-2T , SG2K-1TX & SG2K-2TX & SG2K-1TXI & SG2K-2TXI SG3K-1T , SG3K-2T , SG3K-1TX & SG3K-2TX & SG3K-1TXI & SG3K-2TXI Det ailed SG Series product specificati[...]

  • Page 2

    SG UPS Features. ...... 1 SG Series On-line UPS Block Diagram. .... 1 Import ant Safety Instructions (READ FIRST) .... 2 Chapter 1. SG Series UPS Overview ..... 3 T rue Regenerative On-line Design .... 3 Input Power Factor Correction .... 3 Microprocessor Control ..... 3 SNMP/HTTP Remote Management .... 3 Extended Battery Bank Option .... 3 Frequen[...]

  • Page 3

    SG SERIES UPS FEA TURES SG SERIES ON-LINE UPS SYSTEM BLOCK DIAGRAM T rue Double Conversion On-Line Design Input Power Factor Correction Wide Input V oltage W indow Pure Sinewave Output Precision Output V oltage Regulation Superior Brownout, Surge and T ransient Protection Internal System Byp ass Eliminates Generator Frequency & V oltage Drif t [...]

  • Page 4

    IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS This manual contains import ant instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the models presented herein are d[...]

  • Page 5

    CHAPTER CHAPTER 1 1 SG Series UPS - Overview T rue Regenerative On-Line Design As new and innovative technologies have become the backbone of today's businesses, maximum system availability is critical and downtime is more expensive than ever . Increasingly , businesses need a UPS that not only protects against blackout s, but also virtually e[...]

  • Page 6

    CHAPTER CHAPTER 2 2 INST ALLA TION INSTRUCTIONS 1. V erify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Power Cord (800V A-1KV A models only), (1) Owners Manual & (1) UPS/Computer Cable. 2. V erify the UPS unit is configured for the proper input/output voltage and frequency . This inf[...]

  • Page 7

    5. For SG800V A - SG1kV A and 208-240V models, connect the power cord to the UPS inlet located on the UPS rear panel. On SG1.5K - SG3K 120V models the line cord is permanently attached to the UPS. 6. Select a suitable location for the UPS, near enough to the computer or equipment to to be protected. Connect the power cord(s) for the equipment to be[...]

  • Page 8

    DIP SWITCHES SELECTION TABLE ON = 1 OFF = 0 SW2 SW1 VOLTAGE Down Down 100V Down Up 110V Up Down 120V (Factory default) Up Up 115V SW2 SW1 VOLTAGE Down Down 220V Down Up 230V (Factory Default) Up Down 240V Up Up 200V SW3 FUNCTI ON Down GREEN MODE ON Up GREEN MODE OFF SWITCH SETTINGS FOR -1 MODELS SWITCH SETTINGS FOR -2 MODELS GREEN MODE SWITCH SETTI[...]

  • Page 9

    TYPICAL EXTENDED BA TTER Y BANK & UPS INTERCONNECTION (Mini-tower models shown; same applies for floor st anding banks) INST ALLA TION PROCEDURE FOR EXTENDED BA TTERY BANKS 1. Remove the battery fuse located on the UPS rear panel. See illustration above. 2. Locate the battery interconnect cable(s). 3. Connect one end of the battery interconnect[...]

  • Page 10

    BATTER Y OP TION MODEL S W/O C h a r ger SGB2S7-1K3 SGB4S7-1K3 SGB5S7-1K3 SG B10S7-1K 6 SG B10S7-1K 6 BATTER IES 6 Piece s 12V, 7AH 12 Piece s 12V, 7AH 15 Piece s 12V, 7AH 30 Piece s 12V, 7AH 60 Piece s 12V, 7AH BATTER IES IN UPS 3 each of 12V, 7A H # of CASES In c h e s (mm) 1 Mini-To w er 13.8 x 7.6 x 18.9 (350 x 193 x 480) 1 Mini-To w er 13.8 x [...]

  • Page 11

    9 CHAPTER CHAPTER 3 3 OPERA TION 1 2 3 4 5 6 7 8 9 10 11 UPS FRONT P ANEL INDICA TOR AND FUNCTION KEYS 1. LOAD LEVEL INDICA T OR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LED [...]

  • Page 12

    5. BYP ASS INDICA T OR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICA T OR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICA TOR This LED is lit when [...]

  • Page 13

    AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm st atus. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms : a. T wo short beeps followed by three short beeps. Notifies the user that the SG UPS is conf[...]

  • Page 14

    OPTIONAL EXTERNAL BATTERY CONNECTOR OUTPUT RECEPTACLES (6 plac es without ex t ernal batter y option, 4 plac es as shown) COVER PLATE FOR OPTIONAL DIP SWITCHES RS- 232 CONNECTOR COOLING FAN DO NOT BLOCK INPUT CIRCUIT BREAKER BATTERY FUSE POWER INLET SG800-1T & SG1K-1T T ypical Rear Panel Overview SG800-2T & SG1K-2T T ypical Rear Panel Overv[...]

  • Page 15

    COVER PLATE FOR OPTIONAL SNMP AGENT DIP SWITCHES RS-232 CONNECTOR COOLING FANS DO NO BLOCK MAIN POWER SW ITCH & INPUT CIRCUIT BREA KER INPUT LINE CORD OUTPUT FUSE S (2 pl aces) OPUTPUT RECEPTACLES (6) NEMA 5 -15R STANDARD EXTERNAL BATTERY CONNECTOR COVER PLATE OTHER OUT PUT RECEPTACLE CONFIGURATIONS ARE AVAILABLE. PLEASE CONSULT THE F ACTORY Op[...]

  • Page 16

    14 SG2K-1TX, SG2K-2TX, SG2K-1TXI, SG2K-2TXI, SG3K-1TX, SG3K-2TX, SG3K-1TXI & SG3K-2TXI T ypical Rear Panel Overview COVER PLAT E FOR COMMUNICATIONS SLOT EX TE R NAL BA TTERY CONNECTOR COVER PLATE OUT PUT FUSES FO R THE TOP R ECE P T AC LE 208- 240V ac OUTPU T RECEPT CALE 120V ac O U TPU T RECEPT ACLE LINE C ORD IN LET MAI N POWER SWI TCH & [...]

  • Page 17

    CHAPTER CHAPTER 5 5 COMMUNICA TIONS INTERF ACES RS-232 INTERF ACE 15 P in # Function explan ation I/O 9 RS 232 Rx INP UT 6 RS 232 Tx OUT PUT 7 Gr ound Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector . Supported Protocols: UPSILON 2000 & SEC Smart Mon [...]

  • Page 18

    16 DR Y CONT ACT & OPTO COUPLER INTERF ACE BOARD OPTIONS JP1 JP2 JP3 J1 J2 J3 DB- 9 T ypical Falcon Dry Contact Relay Board PIN DESCRI PTION 1 Low Battery ( When UPS reaches low battery, c ontact acti vat es) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) 2 JP2 shorted = Low Battery common & all other short ed JP commons JP2 open = common for [...]

  • Page 19

    17 PIN ASSIGNMENT FOR THE F ALCON UA88373 OPTO-COUPLER OPTION BOARD (no-byp ass signal) PIN DESCRI PTIO N 1 Not Used 2 Uti lity Los s ( N.O.) ( C l os es upon ut i li t y loss) 3 Utili t y Loss (N.C.) ( O pens upon util it y loss) 4 Comm on for pins 2, 3 & 5 5 Lo w Batte ry (N .O.) (C los es at low ba ttery) 6 Rem ot e Shutdown Appl yi ng a +5 [...]

  • Page 20

    APC Style Dry Cont act Relay Board PIN DESCRIPTION 1 Remote Shutdown (on battery operation only) 2 Remote Shut down Common 3 Not Used 4 Low Ba ttery Co m mon 5 Low Ba tte ry ( N .O.) 6 Not Used 7 Not Used 8 Utility Fail (+/ - 10Vdc) 9 Utility Fail (+/ - 10Vdc) PIN & JUMPER ASSIGNMENT FOR THE F ALCON UA88377 RELA Y OPTION BOARD (APC Style Board)[...]

  • Page 21

    CHAPTER CHAPTER 6 6 Maintenance & T echnical Support 1. Care & Maintenance Falcon ® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser , providing the UPS is turned off and the input plug is disconnected from the utility source. On a regular basis, check the vents to make sure[...]

  • Page 22

    The following precautions should be observed by a qualified technician when working with batteries: 1. Remove watches, rings, or other met al objects. 2. Use tools with insulated handles. 3. W ear rubber gloves and boots. 4. Do not lay tools or met al parts on top of batteries. 4. Storing the UPS and Batteries Should you need to store the UPS for a[...]

  • Page 23

    6. T echnical Support Y our F ALCON ® Electric SG Series UPS is backed by one of the finest customer service teams assembled. Write, call, fax or email should you require technical assistance or service. Falcon Electric Inc. 5106 Azusa Canyon Road Irwindale, CA. 91706 Service 800.842.6940 V oice 626.962.7770 Fax 626.962.7720 Email: service@falconu[...]

  • Page 24

    F ALCON ELECTRIC, INC. NEW PRODUCT LIMITED W ARRANTY Limited W arranty: Falcon warrants that this product will be free from defects in materials and workmanship for a period of two years from the date of shipment by Falcon. Procedures: Any defective product must be returned to Falcon. No product can be returned without first obtaining a Return Mate[...]

  • Page 25

    SG Series TM UPS PLUS ® 800VA to 1.5kVA Model Number SG800 -1T SG1K -1T SG1K - 2T SG1.5K -1T Nominal VA 800 1000 1000 1500 Electrical I nput Nominal AC V oltage 120V 120V 230V 120V AC Voltage Range 87- 140V 87- 140V 170 -275V 87- 140V Current - Amps 5.5 6.9 3.6 10.7 Frequency 50/60 Hz ± 5% (Aut o – Tr acking) Power Factor Correc tion > 0.95 [...]

  • Page 26

    SG Series TM UPS PLUS ® -1TX & -1TXI 2kVA - 3kVA Electrical Input Nominal AC Voltage 120Vac AC Voltage Range 80 – 138V Current – Amps 14.2 21.4 Frequency 50/60 Hz ± 5% (Auto – Tracking) Power Factor Correction > 0.95 Effici enc y (Typical) > 83% Electrical Output W atts 1400 2100 Galvanic Is olation -1TX = 120Vac output with deriv[...]

  • Page 27

    SG Series TM UPS PLUS ® 2kVA & 3kVA Electrical Input Nominal AC Voltage 120V 230V 120V 230V 230V AC Voltage Range 87 – 140V 170 – 275V 87 – 140V 170 – 275V 170 – 275V Current – Amps 14.2 7.4 21.4 11.2 7.5 11.3 Frequency 50/60 Hz ± 5% (Auto – Tracking) Power Factor Correction > 0.95 Effici enc y (Typical) > 86% > 85% Ele[...]