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Ferris Industries HC32KAV13 manual

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Table of contents for the manual

  • Page 1

    Parts Rev. Date: 4/2005 HydroCut Series Walk-Behind Mower Manual 5022949 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 Ferris Industries TP 400-7077-08-HC-F Models: 5900604 HC32KAV13 HC36KAV13E 0 8 Revision[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Tor q ue S p ecificati on Chart ............................................................................................ . Inside Back Cov er MODEL COMPONENTS PAGE En g ine Frame & Handle Bars Group - Electric Star t .................................. ....... ...... .... ... .......................... ....................[...]

  • Page 4

    Engine Frame & Handle Bars Group - Electric Start 077hbre0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 4 © Copyright Ferris Industries. All Rights Reserved. 5900604 HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 5

    PART NO. DESCRIPTION REF NO. QTY. Engine Frame & Handle Bars Group - Electric Start Footnotes 1 22180 1 SWI TCH, PT O 2 22222 1 SWITCH RETAINER RING 3 25035 1 NUT, 3 /8-2 4 Hex 4 46501 1 CAB LE, Choke Cont rol, 47" 5 25010 -6 2 BOLT , 1/4 -20 x 3/4 6 2092 7 1 SWITCH, Ig nition , Compl ete (Incl udes Ref No. 7 - 9) 7 22789 1 KEY, Ignition, [...]

  • Page 6

    Engine Frame & Handle Bars Group - Man ual Start 077HBRM0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 6 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 7

    PART NO. DESCRIPTION REF NO. QTY. Engine Frame & Handle Bars Group - Man ual Start Footnotes 1 22180 1 SWI TCH, PT O 2 22222 1 SWITCH RETAINER RING 3 25035 1 NUT, 3 /8-2 4 Hex 4 46501 1 CAB LE, Choke Cont rol, 47" 5 25010 -6 2 BOLT , 1/4 -20 x 3/4 6 2184 2 1 SWITCH, Ig nition , Compl ete (Incl udes Ref No. 7 - 9) 7 22789 1 KEY, Ignition, M[...]

  • Page 8

    Fuel Supply Hose & Tank Replacem ent Parts Group - Electric Start 077fshe0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 8 © Copyright Ferris Industries. All Rights Reserved. 5900604 HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 9

    PART NO. DESCRIPTION REF NO. QTY. Fuel Supply Hose & Tank Replacem ent Parts Group - Electric Start Footnotes 1 20835 6 CLAM P, H ose 2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with e ngine) 3 21178 -3 1 FUE L FI LT ER 4 5083 1-35 1 1/4" Fuel Line, 35 " Long 5 50833 -22 1 WIRE LO OM, 22" 6 21235 1 VALVE, Fuel Shut-Of[...]

  • Page 10

    Fuel Supply Hose & Tank Replac ement Parts Group - Manual Start 077FSHM0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 10 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 11

    PART NO. DESCRIPTION REF NO. QTY. Fuel Supply Hose & Tank Replac ement Parts Group - Manual Start Footnotes 1 20835 6 CLAM P, H ose 2 50831-7 1 1/4" Fuel Line, 7" Long (supplied with e ngine) 3 21178 -3 1 FUE L FI LT ER 4 50831-19.5 2 1/4" Fuel Line, 19-1/2" Long 5 50833 -18 2 WIRE LO OM, 18" 6 21235 1 VALVE, Fuel Shut-[...]

  • Page 12

    Fuel Tank & Mount Group 077TNK0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 12 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E 5900604 HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 13

    PART NO. DESCRIPTION REF NO. QTY. Fuel Tank & Mount Group Footnotes 1 22158 1 FUE L TA NK C AP 2 48149 1 FUE L TA NK 3 25013 -6 4 BOLT , 3/8 -16 x 3/4 4 25156 8 WASHER, 3/8" SAE 5 25013 -10 4 BOLT, 3/ 8-16 x 1- 1/4 6 49228 2 FUEL TANK MO UNT 7 25128 4 NUT, 3/8-16 Hex Serrated Flange The above par ts group applies to the following Mfg. N os[...]

  • Page 14

    Engine, PTO & Deck Drive Id ler Group - Manual Start 077ENGW0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 14 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 15

    PART NO. DESCRIPTION REF NO. QTY. Engine, PTO & Deck Drive Id ler Group - Manual Start Footnotes 1 22907 1 ENGINE, 13HP Kawasaki (Model FH381V) 1 21178 -3 1 FUE L FI LT ER 1 21334-1 1 OIL FILTER (49065-2078) 1 - 1 PRE-CLEANER (11013-7016) 1 - 1 AIR FILTER (11013-7017) 1 - 1 MUFFLER (49070-7002) 1 - 1 EXHAUST MANIFO LD (18088-7001) 1 - 1 MANIFOL[...]

  • Page 16

    Engine, PTO & Deck Drive Id ler Group - Electric Start 077engw1 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 16 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E 5900604 TP 400-7077-08-HC-F[...]

  • Page 17

    PART NO. DESCRIPTION REF NO. QTY. Engine, PTO & Deck Drive Id ler Group - Electric Start Footnotes 1 23399 1 ENGINE, 13HP Kawasaki (Model FH381V) 2 21379 1 GRO MMET , 7/ 8" 3 21077 1 GRO MMET , 1/ 2" 4 25139 4 NUT, 5/16-18 Hex Large Serrated Flange 5 23400 1 SPRIN G, Exte nsion 6 25011-18 1 BOLT, 5/16-18 x 2-1/4 7 20876B 2 BUSHING, Br[...]

  • Page 18

    Motion Control, Parking Brake & Oper ator Presence Group - Electric Start 077mcge0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 18 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E 5900604 TP 400-7077-08-HC-F[...]

  • Page 19

    PART NO. DESCRIPTION REF NO. QTY. Motion Control, Parking Brake & Oper ator Presence Group - Electric Start Footnotes 1 25510 1 FOA M G RIP 2 61278 1 BRAKE HANDL E SHAFT ASSEMBLY 3 22438 1 SWIT CH, Plung er, N O/NO 4 25029 8 NUT , #10-2 4 Hex 5 21769 1 SWI TCH, Plun ger, NC 6 25179 -4 8 S CREW , #1 0-24 x 1/2 7 21098 4 BEARING, Flange 8 61495 1[...]

  • Page 20

    Motion Control, Parking Brake & Oper ator Presence Group - Man ual Start 077MCGM0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 20 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 21

    PART NO. DESCRIPTION REF NO. QTY. Motion Control, Parking Brake & Oper ator Presence Group - Man ual Start Footnotes 1 49175 1 OPERATOR PRESENCE HANDLE - RH 2 21490 2 GRI P, V inyl 3 25034 2 NUT, 3 /8-1 6 Hex 4 43417 2 HEX ADJUSTER 5 45943 2 SHOULDER SPACER 6 47723 1 SWI TCH RO D 7 48327 1 BRAKE ROD 8 20047 3 COL LAR, 5/16 " Set 9 42614 2 [...]

  • Page 22

    Transaxle & Mount Group 077TRN0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 22 © Copyright Ferris Industries. All Rights Reserved. 5900604 HC36KAV13E HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 23

    PART NO. DESCRIPTION REF NO. QTY. Transaxle & Mount Group Footnotes 1 25096 1 NUT, 3/8-16 Hex Nylon Lock 2 25057 7 NUT, 5/16-18 Hex Nylon Lock 3 25155 12 WASHER, 5/16" SAE 4 47582 1 TRANSAXLE BRACE 5 25059-6 2 BOLT, Self-Tapping, 5/16-18 x 3/4 6 2501 1-6 3 BOLT, 5/16 -18 x 3/4 7 48312 1 SKID PLATE 8 22967 1 HYDR O RET URN S PRIN G 9 2501 1[...]

  • Page 24

    Transaxle - SERVICE PARTS 077TSP0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 24 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E 5900604 HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 25

    PART NO. DESCRIPTION REF NO. QTY. Transaxle - SERVICE PARTS Footnotes 6 22905-1 10.5 SEALANT 9 22905 -2 1 SH AFT, INPU T 10 2290 5-3 1 RING - R ETAINING 11 2290 5-4 1 SPACER 12 2290 5-5 3 RING - R ETAINING 13 22905-16 1 SEAL, Lip, .67 x 1.58 x .276 14 2290 5-6 1 BALL BEAR ING 32 2290 5-7 2 OUTBOARD SLEEVE BEARING 34 2290 5-17 2 LIP SEAL, Axle Seal [...]

  • Page 26

    Tire & Wheel Group 077WHL0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 26 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 HC36KAV13E 5900604 TP 400-7077-08-HC-F[...]

  • Page 27

    PART NO. DESCRIPTION REF NO. QTY. Tire & Wheel Group Footnotes 1 48409 2 KEY, 3/16 SQ. X 2-1/2 2 20792S 2 DRIVE HUB 3 23104 2 WHEEL & TIRE ASSEMBLY, 16 x 6.5 x 8, Complete (Includes Ref No. 4 & 5) 4 23104 -2 2 TIR E, 16 . x 6. 5 x 8 5 23104-1 2 WHEEL ASSEMBLY, 8 x 5.38 6 25520 -3 8 SHI M 7 20863 2 C-C LIP 8 20601 8 LUG NUT , 1/2 -20 The[...]

  • Page 28

    Decals - Brand & Model 077dclb0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 28 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 HC36KAV13E 5900604 TP 400-7077-08-HC-F[...]

  • Page 29

    PART NO. DESCRIPTION REF NO. QTY. Decals - Brand & Model Footnotes 1 22560 1 DECAL, Ferris Text Logo 2 48228 1 DECAL , ICC 3 48229 1 DECA L, Hyd roCu t 32 4 49065 1 DECA L, Hyd roCu t 36 The above par ts group applies to the following Mfg. N os.: 2005 29 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 HC36KAV13E 5900604 TP 400-70[...]

  • Page 30

    Decals - Safety & Instruction 077dcls0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 30 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 HC36KAV13E 5900604 TP 400-7077-08-HC-F[...]

  • Page 31

    PART NO. DESCRIPTION REF NO. QTY. Decals - Safety & Instruction Footnotes 1 48321 1 DECAL, Control Panel (Manual Start) 2 61465 1 DECA L, Co ntr ol Pa nel ( Elec tric Star t) 3 49318 1 DECAL, Height Of Cut (32" model) 4 49021 1 DECAL, Height Of Cut (36" model) 5 47778 1 DECAL , Cut He ight Adjust 6 61537 1 DECAL, Belt R&R (36"[...]

  • Page 32

    32" Mower Deck - Frame, Caster & Shield 0772FR0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 32 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 5900604 TP 400-7077-08-HC-F[...]

  • Page 33

    PART NO. DESCRIPTION REF NO. QTY. 32" Mower Deck - Frame, Caster & Shield Footnotes 1 48145 1 SHIELD INSERT 2 2529 9-4 4 SCREW, Alle n Head, 1/4-20 x 1/2 3 48150 1 GUA RD, M OW ER HO USI NG 4 48353 2 SHIELD MOUNT BRACKET 5 22308 4 BODY CLIP , 5/ 16-18 6 25169 4 WASHER, 1/4" Lock 7 25010 -6 4 BOLT , 1/4 -20 x 3/4 8 25013 -8 8 BOLT , 3/[...]

  • Page 34

    32" Mower Deck - Height Adjustment 0772HA0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 34 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 5900604 TP 400-7077-08-HC-F[...]

  • Page 35

    PART NO. DESCRIPTION REF NO. QTY. 32" Mower Deck - Height Adjustment Footnotes 1 25162 4 WASHER, 1" SAE 2 47682 1 DECK LIFT PIVOT - REAR 3 25356 8 SHOULDER BOLT, 1/2 x 3/8 4 47655 1 HEI GHT A DJUS T ROD 5 48526 1 LINKAGE ADJUSTER 6 25100 1 NUT, 3/8-16 Hex Side Lock 7 25201 -6 1 COT TER PIN, 3/32 " x 3/4" 8 25046 8 NUT, 3/8-16 He[...]

  • Page 36

    32" Mower Deck - Housing, Spindles, Blades & Pulleys 0772HC0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 36 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 5900604 TP 400-7077-08-HC-F[...]

  • Page 37

    PART NO. DESCRIPTION REF NO. QTY. 32" Mower Deck - Housing, Spindles, Blades & Pulleys Footnotes 1 22918 1 BELT 2 50407-1 2 KEY, 1/4 SQ. X 1 3 47638 2 SPINDLE PU LLEY 4 47725 8 SPACER 5 25013 -8 1 BOLT , 3/8 -16 x 1 6 47777 1 BELT GUIDE 7 25126 1 NUT, 1/4-20 Hex Serrated Flange 8 25392 10 NUT, 5/16-18 Hex Nylock Flange 9 61096 2 SPINDLE AS[...]

  • Page 38

    36" Mower Deck - Frame, Caster & Shield 0773fr0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 38 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 39

    PART NO. DESCRIPTION REF NO. QTY. 36" Mower Deck - Frame, Caster & Shield Footnotes 1 48145 1 SHIELD INSERT 2 2529 9-4 4 SCREW, Alle n Head, 1/4-20 x 1/2 3 48150 1 GUA RD, Mowe r Dec k 4 48353 2 SHIELD MOUNT BRACKET 5 22308 4 BODY CLIP , 5/ 16-18 6 25169 4 WASHER, 1/4" Lock 7 25010 -6 4 BOLT , 1/4 -20 x 3/4 8 25013 -10 12 BOLT, 3/8 -1[...]

  • Page 40

    36" Mower Deck - Height Adjustment 0773ha0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 40 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 41

    PART NO. DESCRIPTION REF NO. QTY. 36" Mower Deck - Height Adjustment Footnotes 1 25162 4 WASHER, 1" SAE 2 47682 1 DECK LIFT PIVOT - REAR 3 25356 8 SHOULDER BOLT, 1/2 x 3/8 4 47655 1 HEI GHT A DJUS T ROD 5 48526 1 LINKAGE ADJUSTER 6 25100 1 NUT, 3/8-16 Hex Side Lock 7 25201 -6 1 COT TER PIN, 3/32 " x 3/4" 8 25046 8 NUT, 3/8-16 He[...]

  • Page 42

    36" Mower Deck - Housing, Spindles, Blades & Pulleys 0773hc0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 42 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 43

    PART NO. DESCRIPTION REF NO. QTY. 36" Mower Deck - Housing, Spindles, Blades & Pulleys Footnotes 1 23262 1 BELT 2 25324-32 2 CARRIAGE BOLT, 1/2-13 x 4 3 25158 2 WASHER, 1/2" SAE 4 25056 2 NUT, 1/2-13 Hex Nylon Lock 5 45023 2 SPACER, .52 x 1.00 x .44 6 23264 1 IDLER PU LLEY 7 48994 1 IDL ER MO UNT 8 25405 2 NUT, 3 /4-1 6 Hex 9 25406 2 [...]

  • Page 44

    36" Mower Deck - Housing, Spindles, Blades & Pulleys 0773hc0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 44 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 45

    PART NO. DESCRIPTION REF NO. QTY. 36" Mower Deck - Housing, Spindles, Blades & Pulleys Footnotes 42 61807 1 CHUTE SUPPORT ROD 43 4493 3 1 SPACER, .39 x .75 x .38 44 4922 1 1 SPACER, 1.00 x 1.57 x 1.19 45 4763 8 1 SPINDLE PULL EY 46 5040 7-1 1 KEY, 1/4 SQ. X 1 The above par ts group applies to the following Mfg. N os.: 2005 45 © Copyright [...]

  • Page 46

    Electrical Group - Electric Start 077egwe0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 46 © Copyright Ferris Industries. All Rights Reserved. 5900604 HC36KAV13E TP 400-7077-08-HC-F[...]

  • Page 47

    PART NO. DESCRIPTION REF NO. QTY. Electrical Group - Electric Start Footnotes 1 61675 2 SWI TCH, NC 2 22180 1 SWI TCH, PT O 3 2092 7 1 SWITCH, Ig nition , Compl ete (Incl udes Ref No. 4 - 6) 4 22789 1 KEY, Ignition, Molde d Set 5 22790 1 COVE R 6 22791 1 PLA STI C NUT 7 61470 1 WIRE HARNESS 8 22438 1 SWIT CH, Plung er, N O/NO 9 21769 1 SWI TCH, Plu[...]

  • Page 48

    Electrical Group - Manual Start 077EGWM0 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above par ts group applies to the following Mfg. N os.: 2005 48 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 49

    PART NO. DESCRIPTION REF NO. QTY. Electrical Group - Manual Start Footnotes 1 47772 1 WIRE HARNESS 2 22180 1 SWI TCH, PT O 3 2184 2 1 SWITCH, Ig nition , Compl ete (Incl udes Ref No. 4 - 6) 4 22789 1 KEY, Ignition, Molde d Set 5 22790 1 COVE R 6 22791 1 PLA STI C NUT 7 21769 1 SWI TCH, Plun ger, NC The above par ts group applies to the following Mf[...]

  • Page 50

    Electrical Schematic - Manual Star t 077eswm0 The above par ts group applies to the following Mfg. N os.: 2005 50 © Copyright Ferris Industries. All Rights Reserved. HC32KAV13 TP 400-7077-08-HC-F[...]

  • Page 51

    Electrical Schemati c - Electric St art 077eswe0 The above par ts group applies to the following Mfg. N os.: 2005 51 © Copyright Ferris Industries. All Rights Reserved. HC36KAV13E 5900604 TP 400-7077-08-HC-F[...]

  • Page 52

    [...]

  • Page 53

    T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8[...]

  • Page 54

    www.ferrisindustri es.com © Copyright Ferris Industries All Rights Reserved. Pr inted In USA. 2005 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 Ferri s Ind ust ries HydroCut Series Walk-Behind Mower IT IS THE POLICY OF FERRIS INDUSTR IES TO IMPOVE ITS PRO DUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO[...]