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FireplaceXtrordinair 864 HH manual

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Table of contents for the manual

  • Page 1

    864 H H Fi re pl a c e Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-59b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result [...]

  • Page 2

    2 Introduction © Travis Industries 4080214 100-01182_00 3 Overview This manual details the installation requirements for the 864 HH (Home Heater) fireplace. For operating and maintenance instructions, refer to the 864 HH Owner's Manual (part # 100-01181). Listing Details This appliance was listed by OMNI-Test Laboratories, Inc. to ANSI Z21.88[...]

  • Page 3

    Table of Contents 3 © Travis Industries 4080214 100-01182_003 Introduction Overview ................................................................. 2 Listing Details .......................................................... 2 Safety Precautions Safety Precautions ................................................... 4 Features and Specifications [...]

  • Page 4

    4 Safety Precautions © Travis Industries 4080214 100-01182_003 Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all l[...]

  • Page 5

    Safety Precautions 5 © Travis Industries 4080214 100-01182_003 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off at the gas control valve and call you[...]

  • Page 6

    6 Features and Specifications © Travis Industries 4080214 100-01182_003 Installation Options • Residential or Mobile Home • Straight or Corner Placement • Flush or Recessed Face • Raised or Floor Placement • Internal or External Chase • Horizontal or Vertical Vent • Bedroom Approved Heating Specifications Natural Gas Propane Approxim[...]

  • Page 7

    Installation (for qualified installers only) 7 © Travis Industries 4080214 100-01182_003 Packing List • Propane Conversion Kit • Log Set (9 piece) • Grate • Wall Switch with Wire (see page 20 for details) • Firestop (sku 93006094 Additional Items Required • FIREBACKS ARE REQUIRED – See page 47. (sku 98500662, 98500663, 98500664, or 9[...]

  • Page 8

    8 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment install[...]

  • Page 9

    Installation (for qualified installers only) 9 © Travis Industries 4080214 100-01182_003 Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE : the vent configuration affects several aspects of installation (framing, maximum vent ris[...]

  • Page 10

    10 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Converting the Fireplace to Top Vent (continued) Remove the 12 screws securing the flue assembly. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insalin[...]

  • Page 11

    Installation (for qualified installers only) 11 © Travis Industries 4080214 100-01182_003 Fireplace Placement Requirements • The fireplace requires a 1/2" clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area. • Fireplace must be installed on [...]

  • Page 12

    12 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Minimum Framing Dimensions - Rear Vent Configuration Route the electrical line to a position to the left rear of the fireplace. Vent Clearances (8" dia. Vent): 1" to the sides, 1" below, and 3" above the vent to combustibles. Included Fire[...]

  • Page 13

    Installation (for qualified installers only) 13 © Travis Industries 4080214 100-01182_003 Minimum Framing Dimensions - Top Vent Configuration 20" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Route the electrical line to a position to the left rear of the fireplace. 41-1/4&qu[...]

  • Page 14

    14 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Nailing Brackets NOTE : Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets. For installations using 5/8 ” drywall fold the shorter tab out 90 ° (use a screwdriver if necessary). For [...]

  • Page 15

    Installation (for qualified installers only) 15 © Travis Industries 4080214 100-01182_003 Corner Installations - Rear Vent Configuration A typical 45 ° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 7-1/2" Approximate (varies due to vent installation) 48" Min. Minimum 1/2&quo[...]

  • Page 16

    16 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Corner Installations - Top Vent Configuration A typical 45 ° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 15-1/2" 48" Min. Minimum 1/2" Clearance[...]

  • Page 17

    Installation (for qualified installers only) 17 © Travis Industries 4080214 100-01182_003 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be [...]

  • Page 18

    18 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Gas Line Location Right Side Gas Inlet A 2" high by 3" wide opening is located behind the gas inlet cover plate (it is 1-3/8" above the base of the fireplace). 6-1/4" The Gas Inlet is 3/8" FPT You may remove this cover plate to instal[...]

  • Page 19

    Installation (for qualified installers only) 19 © Travis Industries 4080214 100-01182_003 Electrical Connection (required) • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electric[...]

  • Page 20

    20 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Wall Switch or Thermostat Installation Wiring Diagram (Millivolt System) Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch must be installed by a qualified installer. The included wall switch may be installed f[...]

  • Page 21

    Installation (for qualified installers only) 21 © Travis Industries 4080214 100-01182_003 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own se[...]

  • Page 22

    22 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Approved Vent • Rear vent configurations use 8" diameter Simpson Dura-Vent Model GS vent. • Top vent configurations use 8" or 6-5/8" diameter Simpson Dura-Vent Model GS vent. If using 6-5/8" diameter vent, attach the 8" to 6-5/8&q[...]

  • Page 23

    Installation (for qualified installers only) 23 © Travis Industries 4080214 100-01182_003 Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor posit[...]

  • Page 24

    24 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Intake Restrictor Adjustment The intake restrictor is shipped in position # 1 (open). To adjust the restrictor to postion # 2 (closed, follow the instructions below. NOTE: The intake restrictor is accessed with the burner removed (see page 5 2 ). Slide the in[...]

  • Page 25

    Installation (for qualified installers only) 25 © Travis Industries 4080214 100-01182_003 Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diff[...]

  • Page 26

    26 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. HINT : Travis Industries provides a minimum rear vent kit (sku[...]

  • Page 27

    Installation (for qualified installers only) 27 © Travis Industries 4080214 100-01182_003 Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45 ° or 90 ° ) may be used. • Onl[...]

  • Page 28

    28 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45 ° o r 90 ° ) may be used. • Only one horizontal elbow[...]

  • Page 29

    Installation (for qualified installers only) 29 © Travis Industries 4080214 100-01182_003 Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45 ° or 90 ° ) may be used. • May use 8" or 6-5/8&[...]

  • Page 30

    30 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45 ° o r 90 ° ) may be used. • Only one horizontal elbow [...]

  • Page 31

    Installation (for qualified installers only) 31 © Travis Industries 4080214 100-01182_003 Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 1" from outside corner walls NOTE [...]

  • Page 32

    32 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Hearth Requirements Do not build a hearth more than 1 ” above the baseplate (this area must remain clear for the access door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet sur[...]

  • Page 33

    Installation (for qualified installers only) 33 © Travis Industries 4080214 100-01182 _003 Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. • Non-combustible facing (tile, masonry, etc.) must be placed over the fiber board on the fron[...]

  • Page 34

    34 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below t[...]

  • Page 35

    Installation (for qualified installers only) 35 © Travis Industries 4080214 100-01182 _003 Thin Facing Installation (tile, marble, or other non-combustible under 1" thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Do not install tile [...]

  • Page 36

    36 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Thin Facing Installation (tile, marble, under 1" thick) - Side View Drywall SIDE OF FIREPLACE SIDE OF FIREPLACE Tile (or other facing under 1” thick) Face Note how the facing extends 1” above the base of the fireplace. 1” Fireplace Support Floor Dryw[...]

  • Page 37

    Installation (for qualified installers only) 37 © Travis Industries 4080214 100-01182 _003 Thick Facing Installation (stone, brick, or other non-combustible over 1" thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38. Do not install masonry (or other mate[...]

  • Page 38

    38 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" in depth. The Fireplace Xtrordinair 864 Masonr[...]

  • Page 39

    Installation (for qualified installers only) 39 © Travis Industries 4080214 100-01182 _003 Thick Facing Installation - Side View SIDE OF FIREPLACE Drywall Masonry (or other non-combustible over 1” thick) Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor Floor-Mounted Fireplace with Heart[...]

  • Page 40

    40 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Mantel Requirements • The illustration below details mantel clearances and maximum mantel depth. • Any material that protrudes more than 3/4” from the non-combustible facing is considered a mantel and must meet the mantel requirements. Examples: • If [...]

  • Page 41

    Installation (for qualified installers only) 41 © Travis Industries 4080214 100-01182 _003 Installation Example - Build-Out (Dog-House) with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. S[...]

  • Page 42

    42 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Top Vie[...]

  • Page 43

    Finalizing the Installation (for qualified installers only) 43 © Travis Industries 4080214 100-01182 _003 Steps for Finalizing the Installation 1 . Remove the glass (see page 4 5). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allow[...]

  • Page 44

    44 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 8. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary[...]

  • Page 45

    Finalizing the Installation (for qualified installers only) 45 © Travis Industries 4080214 100-01182 _003 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Based upon the face being used, either: (a) swing the access door down and remove the top [...]

  • Page 46

    46 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Top of Fireb[...]

  • Page 47

    Finalizing the Installation (for qualified installers only) 47 © Travis Industries 4080214 100-01182 _003 Fireback and Grate Installation WARNING: Firebacks are required for this fireplace and must be installed prior to operation. 1 Remove the glass frame. 3 Remove the exhaust restrictor (see page 2 3 ). Make sure to return the restrictor to the c[...]

  • Page 48

    48 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Log Set Installation Rear Log Installation Right Log Installation These pins insert into the holes on the bottom of the rear log. Place the rear log in place and slide it all the way back against the log stops. Log Stop (both sides) Place the rig[...]

  • Page 49

    Finalizing the Installation (for qualified installers only) 49 © Travis Industries 4080214 100-01182 _003 Left Log Installation Place the left log so this pin inserts into the hole on the bottom of the log. This hole and pin are n ot utilized. When in place, the logs should look like this.[...]

  • Page 50

    50 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Left Twig Installation Right Twig Installation This hole is not utilized. Place the left twig so the hole and slot fit over the pins on the rear and left log. Place the right twig so the hole fits over the pin on the rear log. Move the front end [...]

  • Page 51

    Finalizing the Installation (for qualified installers only) 51 © Travis Industries 4080214 100-01182 _003 Center Twig Installation Front Twigs Installation Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner (especially over exposed screws on the burner). Do not pla[...]

  • Page 52

    52 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 4 5 ). Remove the logs and coals (if installed - page 4 7 ). Remove the grate and firebacks (see page 47[...]

  • Page 53

    Finalizing the Installation (for qualified installers only) 53 © Travis Industries 4080214 100-01182 _003 3 Follow the directions below to replace the orifices. 1/2" Wrench Use a 1/2 ” open end wrench to unscrew both orifices. Front Burner Orifice Screw the LP orifice in so the orifice shoulder protrudes 5/16 ” (indicating full insertion)[...]

  • Page 54

    54 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 5 Replace the firebox components. Install the logs and embers. Replace the glass. 6 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOT[...]

  • Page 55

    Optional Equipment (for qualified installers only) 55 © Travis Industries 4080214 100-01182 _003 Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace (both sides). Y[...]

  • Page 56

    56 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Remote Control Receiver Installation (2 Options) The instructions below detail installation of the optional remote control receiver. For operating instructions, refer to the instructions included with the remote. OPTION # 1 - Remote Thermostat (99300653) [...]

  • Page 57

    Optional Equipment (for qualified installers only) 57 © Travis Industries 4080214 100-01182 _003 Extra Room Power Heat Duct (sku 98500769) Special Instructions for 864 HH Newer 864 HH fireplaces (SN 3407-001010 or later) have an improved wiring harness and removable heat shields below the heat duct connections. The wiring harness is now routed thr[...]

  • Page 58

    58 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Installation Overview The optional heat duct allows the fireplace to transfer heat to separate locations in the home. Installation should take place prior to installing drywall. Warning: This kit must be installed as specified in these instructions. Do no[...]

  • Page 59

    Optional Equipment (for qualified installers only) 59 © Travis Industries 4080214 100-01182 _003 Duct Installation Instructions Determine the route for the heat duct using the illustration below as a guide. Use 10 ” x 3-1/4 ” wall stack (duct) when passing through tight areas. 20 ’ Maximum Length Duct Adapter (6 ” Round to 10 ” x 3-1/4 ?[...]

  • Page 60

    60 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Floor Mounting Cut a hole between floor joists for the blower box. 5-1/4" 14" a b c Attach the floor boot to the blower box with the included screws. Slide the blower into the hole cut in step "a". Attach with four screws. The screws a[...]

  • Page 61

    Optional Equipment (for qualified installers only) 61 © Travis Industries 4080214 100-01182 _003 Install the air duct. Each section, when joined, must be attached with three screws and aluminum duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or become dislodged. NOTE: The air duct has a 0” clearance to[...]

  • Page 62

    62 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Wiring Instructions Warning : All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70. Warning : Make sure the fireplace electrical circuit is disabled prior[...]

  • Page 63

    Optional Equipment (for qualified installers only) 63 © Travis Industries 4080214 100-01182 _003 2 Follow the directions below to wire the rheostat. NOTE: There are two types of junction boxes, use the appropriate junction box for your installation. a Force the sheathed cable through one of the locking flaps on the junction box (repeat for the oth[...]

  • Page 64

    64 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Accent Light Installation (sku 94400100) Make sure power to the fireplace has been turned off prior to installation (disable the service breaker). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. The accent ligh[...]

  • Page 65

    Optional Equipment (for qualified installers only) 65 © Travis Industries 4080214 100-01182 _003 4 Install the strain relief plate to the firebox floor following the directions below. = a b Insert the four wires through the strain relief plate ( NOTE : Put the larger, male connectors through first). Secure the wires using the included strain relie[...]

  • Page 66

    66 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Optional Wall-Mounted Rheostat NOTE: Many areas require all wiring to be installed by a qualified electrician. Check with your local building official for any requirements in your area. 1 Remove the rheostat from the rheostat assembly. 2 Detach the three [...]

  • Page 67

    Optional Equipment (for qualified installers only) 67 © Travis Industries 4080214 100-01182 _003[...]

  • Page 68

    68 Index Travis Industries 4080214 100-01182 _003 Index Additional Items Required ............................................ 7 Air Shutter Adjustment ................................................ 4 4 Altitude Considerations ............................................... 2 1 Approved Vent Configurations ...................................... 2[...]