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Fisher & Paykel DD603IH manual

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Table of contents for the manual

  • Page 1

    MODELS DD603 DD603H DD603I DD603IH DS603 DS603H DS603 I DS603IH DD603M DD603HM DS603M DD603HM 599082[...]

  • Page 2

    [...]

  • Page 3

    Manual 599082 Mar ch 2004 Changes: Aug 03: Addition of info on Dr y Enhancement Mode – refer section 4.1.8, page 20, plus many m inor alterati ons throughout manual. Mar 04: Di mensions and Specific ations updated p 9, 10. Fisher & Paykel Appli ances Inc 27 Hubble, Irvi ne, Californi a, CA92618, USA Ph: 949 790 8900 Fax: 949 790 8911 Fisher &[...]

  • Page 4

    - 4 - C O N T E N T S 1.0 SERVICE REQUIREM ENTS ................................................................................................... ........ 7 1.1 H EALTH & S AFETY ........................................................................................................................ 7 1.1.1 E LECTRICAL S AFETY ................[...]

  • Page 5

    - 5 - 3.10 L OCKRING N UT .......................................................................................................................... 14 3.11 D RAIN C YCLE ............................................................................................................................ 14 3.12 F ILTER P LATE ...............................[...]

  • Page 6

    - 6 - 9.0 SERVICE PROCE DURES ..................................................................................................... ........ 36 9.1 D RAWER F RONT R EMOVAL .......................................................................................................... 36 9.2 T UB R EMOVAL ..................................................[...]

  • Page 7

    March 2004 Manual 599082 - 7 - 1.0 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servic ing the DishDr awer, Health and Safety i ssues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the servic e informati on to remind serv ice people of the Heal th and[...]

  • Page 8

    March 2004 Manual 599082 - 8 - 1.1.7 Solvent and Excessive Heat Damage Plastic surfaces can be damaged by sol vents and excessive heat. 1.1.8 Sheet Metal Edges When work ing around cut sheet metal edges use appr opr iate gloves or pr otection to elim inate the chance of receiving a l aceration. 1.1.9 Diagnostics While in diagnosti cs some safety de[...]

  • Page 9

    March 2004 Manual 599082 - 9 - 2.0 DIMENSIONS & SPECIFICATIONS 2.1 Dimensi ons Product Size (mm) Product Size (inches) Minimum Cavity Size Minimum Cavity Size Height (doubl e) 819.5-879.5 32 1/4 inch – 34 5/8 inch 822.5-882.5mm 32 3/8 inch Height (s ingle) 409mm 16 3/32 inch 412mm 16 7/32 inch Width 595mm 23 7/16 inch 600mm 23 5/8 inch Depth [...]

  • Page 10

    March 2004 Manual 599082 - 10 - Component Part Number Specifications Heater Plate ( NZ/AUS/UK/EU/KR) Heater Track Power Supply Resistor P/N 527701 240V AC 60 Ohms +/- 3 Ohm s 125 Ohms +/- 5 Ohm s Heater Plate ( USA) Heater Track Power Supply Resistor P/N 527702 120V AC 26 Ohms +/- 2.5 Ohm s 30 Ohms +/- 5 Ohm s Heater Plate ( JAP) Heater Track Power[...]

  • Page 11

    March 2004 Manual 599082 - 11 - 3.0 TECHNICAL OVERVIEW 3.1 Chassis The DishDraw er chassis is one com plete assembly composed of 5 steel m etal components locked together by a proprietry r iveting process. The chassis exter ior is made of a l acquered electrogalvani sed material cal led Galvoclean. Unlike most other dishwashers, the chassis assem b[...]

  • Page 12

    March 2004 Manual 599082 - 12 - 3.3.2 Touch Switches Two touch switches are us ed on the secondary control panel one to sele ct the required wash cycle and one to turn the Eco option on or off. They are capaci tive touch switches and are s uppl ied with an analogue signal from the controller that will change in the presence of an earthed mass (i.e [...]

  • Page 13

    March 2004 Manual 599082 - 13 - 3.8 Fillin g 3.8.1 Water Inlet The tub of the DishDrawer fills by a single water inlet hose, hot wa ter connection for U SA and Japanese products and cold water connection r ecommended for the Austr alasian/UK/ Europe products. From the connection to the water supply in the ki tchen, the inlet hose enters the cabinet[...]

  • Page 14

    March 2004 Manual 599082 - 14 - 3.9.4 Overheat Protection The heater plate is only activated during the wash cycles. It is not used for drying. The temperatur e is maintained by the thermistor . If a failure occurs w ith the electronic c ontr ol of the heater plate, overheat pr otection is effected by a thermal fuse on the heater plate itself. The [...]

  • Page 15

    March 2004 Manual 599082 - 15 - The fan runs continuous ly during the drying cycl e and will restart if the tub is opened and closed again. After the wash program is complete, the lid drives up, and the fan cont inues to run for 30 minutes, but will not restart if the tub is opened. 3.14 Water Softene r (where fitted) The Water Softener uses a soft[...]

  • Page 16

    March 2004 Manual 599082 - 16 - 4.0 OPTION ADJUSTMENT MODE 4.1 How to Change Setup Opt ions 4.1.1 Rinse Aid / Water Supply Hardness / Auto Power / End of Cycle Beeps / Closed Drawer Option / Clean/Dirty Dish Symbol /Dry Enhancement Option To enter this setup mode, pr ess Power , then hold the Eco touch switch and KeyLock button simultaneously for 5[...]

  • Page 17

    March 2004 Manual 599082 - 17 - Push Keylock to advance the Water Softener setti ng. Once the desired setting has been achieved push Power to exit. Selection of a setting affects how the El ectronic Control ler diverts suppl y water, how much water is treated, and how much salt is used i n regeneration, i n a manner that optimi ses the perform ance[...]

  • Page 18

    March 2004 Manual 599082 - 18 - 4.1.9 Option Adjustment Quick Reference Charts Rinse Aid Setting (rA):- (alter the amount of rinse aid dispensed) Press and hold Eco, then Keylock for 5 seconds rA will be disp layed (integrated: Red LED above start/pause button showing) Press keylock The rinse aid setting will adv ance on the secondary control panel[...]

  • Page 19

    March 2004 Manual 599082 - 19 - Closed Draw er Option (Ld):- (lid closes automati cally every time the drawer is closed) Press and hold Eco, then Keylock for 5 seconds rA will be disp layed Press Start/Pause Four times Ld will be displayed (integrated: Red LEDs above start/pause & keylock buttons showing) Press Keylock Turns closed drawer optio[...]

  • Page 20

    March 2004 Manual 599082 - 20 - 5.0 DIAGNOSTICS 5.1 DishDr awer Diagnosti cs DishDraw er Diagnostics can only be entered i n Power Off mode , ie. When there is no displ ay on the LCD or the badge LED’s are off. Diagnostics i s entered by holding the Keylock and Start /Pause buttons simultaneously for 5 seconds. Ensure that Keylock is pushed fir s[...]

  • Page 21

    March 2004 Manual 599082 - 21 - Press Power to Exit at any time (All outputs will be switched off on exit). As mentioned above the LCD display and touch switch panel LED’s are illumi nated to correspond to a particular hardware devi ce. The following tabl e details the displ ay order of the test. LCD Norm Fast Deli Rinse Hardware Output ---------[...]

  • Page 22

    March 2004 Manual 599082 - 22 - Press Start/Pause to enter Conti nuous Cycle. Once selected the LCD backlight flashes on and off to indicate the DishDraw er is in conti nuous cycle and the cycle starts straight away (for integrated models the LE D above the start/pause button will be orange instead of green to indicate the DishDrawer is running in [...]

  • Page 23

    March 2004 Manual 599082 - 23 - The lid is lifted The display counts down to zero throughout this cycle The DishDrawer turns off at the end of this cycle. The DishDrawer is still in t he Showroom wash m ode however and it can be re-run by pushing Power and then Start/Pause . Once Show Off/Showroom Wash mode has been initi a ted, the mains power mus[...]

  • Page 24

    March 2004 Manual 599082 - 24 - 6.0 DIAGNOSTICS QUICK REFERENCE CHARTS 6.1 Fault Displ ay/Download Mode:- Press and hold Keylock, then Start/Pause for 5 seconds All LEDs & L CD segments e xcept Ke ylock are illumin ated Press Start / Pause This initi ates Pen upload via lower tub-home light pi pe. At the same time the cur rent and then the prev[...]

  • Page 25

    March 2004 Manual 599082 - 25 - 6.3 Fast Test Cycle:- Press and hold Keylock, then Start/Pause for 5 seconds All LEDs & L CD segments e xcept Ke ylock are illumin ated Press Power Button Twice FC will show in the display (integrated: Heavy, Normal, Delicate, Rinse LEDs showing) Press Start/Pause Twice The 5 minut e fast test cycle will start Pr[...]

  • Page 26

    March 2004 Manual 599082 - 26 - 7.0 FAULT CODES The faults are displayed i n the LCD as one of 5 F (fatal) f aults or 1 U ( user) fault al ong with the symbol of a spanner . A fatal fault will usually require the a ssistance of a qualified serv ice person, while a U1 us er fault indicates the machine had fail ed to prime wi thin a certain length of[...]

  • Page 27

    March 2004 Manual 599082 - 27 - 7.1 Fault Code Descr iption Chart The following char t is a quick refer ence guide on fault c odes. To read a fault code off an i ntegrated model, or prefinished pr oducts after MEM741743, r efer to the LED Displ ay column on the chart below . The LED that has activated on the secondary display i ndicates which fault[...]

  • Page 28

    March 2004 Manual 599082 - 28 - 7.2 Fault Code Pr oblem Solving Char ts The following char ts can be used as a guide to help locate f aults i n a DishDraw er. Answer each question w ith a yes or no and follow the i nstructions inside the r elevant box. F1 The flood switch has been act ivated for more than 6 seconds Question Yes No 1 Is there a F1 o[...]

  • Page 29

    March 2004 Manual 599082 - 29 - F2 The motor is not sensed to be rotating Question Yes No 1 Is the rotor jamm ed? Free jammed r otor, check for foreign object dam age to rotor and rotor housing. Go to Question 2 2 Does the stator wi ring from the controller test okay? Go to Question 3 Replace wir ing harness or repai r faulty connections. 3 Do the [...]

  • Page 30

    March 2004 Manual 599082 - 30 - F4 No temperature increase has been sensed while t h e element is turned on Question Yes No 1 Does the element heat i n diagnostics? Go to Question 7 Go to Question 2 2 Test the resistance of the heater element using the connecti on on the controlle r, is it correct? Go to Question 3 Go to Question 5 3 Is the connect[...]

  • Page 31

    March 2004 Manual 599082 - 31 - U1 DishDrawer failed to prime wi th water within approx. 3 minutes Question Yes No 1 Is the tap turned on? Go to Question 2 Turn the tap on 2 Is the spray arm i n place? (spray ar m may have been refitted since U 1 fault occurred) Go to Question 3 Refit spray arm 3 Activate th e water inle t valve in diagnostics. Doe[...]

  • Page 32

    March 2004 Manual 599082 - 32 - 7.3 Poor Dry Per formance Poor Dry Performance Question Yes No 1 Is the customer compl aining of plastic items not dr ying? Advise customer that due to plasti cs having a low therm al mass these items give i nherently bad dryi ng performance Go to Question 2 2 Is the customer using r inse aid? Go to Question 3 Advise[...]

  • Page 33

    March 2004 Manual 599082 - 33 - Customers Comp laint Coffee/ Tea Stains l eft in Cup s Cause of problem (1) Not enough detergent being used. To rem ove these stains requir es a stronger concentration of detergent i n the water. More detergent i s also requir ed in hard water ar eas as mineral s in the hard water reduce the effectiveness of the dete[...]

  • Page 34

    March 2004 Manual 599082 - 34 - In hardware output Di agnostics Test Mode FU – turn the Fill Water Valve on P2 – turn the Motor D rain on C1 – Water Softener Diverter Valve On – water bypasses the resin tank Off – water flows thr ough the resin tank C2 Water Softener Brine Pump Turn the Brine Pump on i n Diagnostics mode. Obser ve a small[...]

  • Page 35

    March 2004 Manual 599082 - 35 - 8.0 WIRING DIAGRAM Connect or Key Phase 3.5 Dishdrawer Wiring diagram (1 drawer only shown) Electr onic Contr oller M 6 4 4 LCD Modul e 6 + 19 6 Hall sensor 11 Heater Power suppl y resistor 10 10 Fill valv e N P M M 6 5 6 Integrat ed model onl y Prefi nished model only Badge Badge isol ator Rinse ai d pump Detergent [...]

  • Page 36

    March 2004 Manual 599082 - 36 - 9.0 SERVICE PROCEDURES CAUTION:- Due to the use of an elec tronic s witchmode powe r supply a ll internal components regardless of supply voltage should be treated as live to earth when power is suppl ied to th e DishDrawer. 9.1 Drawer Fr ont Removal 9.1.1 Slide open draw er. 9.1.2 Locate draw pin on ei ther side of [...]

  • Page 37

    March 2004 Manual 599082 - 37 - 9.3 Drawer and LCD Di splay Removal 9.3.1 Remove the draw er front as per instr uctions in 9.1. 9.3.2 The handle fits onto a lip at the top of the tub and then slides from left to right to lock into place. Push the right-hand end of the handl e to the left until it feel s free then remove it out towar ds you. 9.3.3 D[...]

  • Page 38

    March 2004 Manual 599082 - 38 - 9.5 Detergent Dispenser 9.5.1 Remove the draw er front as per instr uctions in 9.1. 9.5.2 Disconnect the two wi ring loom connecti ons off the dispenser coils . Note: Push back locking tabs to allow connectors to release. 9.5.3 With a smal l bladed screwdr iver careful ly release the sm all plastic clips hol ding the[...]

  • Page 39

    March 2004 Manual 599082 - 39 - 9.7 Filter Plate Removal 9.7.1 Remove the lower racks from the tub. 9.7.2 Remove the drai n filter assem bly. 9.7.3 Rotate the filter pl ate locknut anti-clockw ise to release the fi lter plate from the rotor assembly. 9.7.4 Lift the filter pl ate clear. 9.7.5 Refit in r everse manner. 9.8 Rotor Assembly Removal 9.8.[...]

  • Page 40

    March 2004 Manual 599082 - 40 - 9.10 Tub Disconnection 9.10.1 Remove the draw er front as per instr uctions in 9.1. 9.10.2 Remove the wir ing cover as per i nstructions in 9.9. 9.10.3 Disconnect the fill hose from the dispenser (water may drip). 9.10.4 Disconnect the chassis harness pl ug from the electronic contro ller. 9.10.5 Disconnect the elem [...]

  • Page 41

    March 2004 Manual 599082 - 41 - 9.12 Locking Ring, Element Pl ate and Motor Assembly Removal 9.12.1 Remove the draw er front, filt er plate and rotor assem bly as per instructions i n 9.1 and 9.7 and 9.8. 9.12.2 Remove the wir ing cover and disconnect and r emove the tub as per instructions i n 9.9 and 9.10 and 9.2. 9.12.3 Unplug the motor wiring h[...]

  • Page 42

    March 2004 Manual 599082 - 42 - 9.13 Lid Removal 9.13.1 Remove tub assembly as per instructions i n 9.2. 9.13.2 On the right-hand si de of the lid re lease the tw o tabs that clip the lid to the yoke. Repeat for the left-hand si de. 9.13.3 The lid is now free to slide out of the chassis. 9.13.4 Refit in the rever se manner taking car e that the lid[...]

  • Page 43

    March 2004 Manual 599082 - 43 - 9.15 Lid Actuator Removal 9.15.1 Remove the tub as per i nstructions in 9.2. For top tub li d actuators the bottom tub must also be r emoved to gain access to the lid actuator wi ring harness. 9.15.2 Release the lid actuator connecting arm fr om the bottom of the yoke by squeezing the two tabs towards each other . 9.[...]

  • Page 44

    March 2004 Manual 599082 - 44 - 9.16 Slide Rail Repl acement 9.16.1 Remove the Tub as per i nstructions in 9.2. 9.16.2 Remove the li d actuator from t he sli de rail as per i nstructions in 9.15. 9.16.3 Bottom slide rail s only. The lower pl astic chassis trim m ust be removed as per instr uctions in 9.22 to gain access to the screws securing the f[...]

  • Page 45

    March 2004 Manual 599082 - 45 - 9.18 Water Valve Removal 9.18.1 Remove the lower tub as per instructions i n 9.2. 9.18.2 Remove the chassis modul e cover as per instructi ons in 9.17. 9.18.3 Disconnect the wir ing connections to both solenoid coi ls. Release the locking tabs for the connectors with a blade screw driver w hile doing this. 9.18.4 Dis[...]

  • Page 46

    March 2004 Manual 599082 - 46 - 9.20 Link Support Replacement 9.20.1 Mark the position of the link support clips on the fill hose, drain hose and harness. 9.20.2 Undo the clips and rem ove the link support. 9.20.3 fit the new li nk support. 9.20.4 Check the clips are i n the same position as the ori ginal. The wire ties on the wiri ng harness need [...]

  • Page 47

    March 2004 Manual 599082 - 47 - 9.23 Front Trim Repl acement 9.23.1 First rem ove both the left and right hand yokes as per i nstructions in 9.14. This is to pr event damaging the locating tab at the fr ont of each yoke which fits into the trim. 9.23.2 The trim has to be removed by breaking the r etaining clips. 9.23.3 This can be done by slippi ng[...]