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Fisher D500243X012 manual

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Table of contents for the manual

  • Page 1

    www.Fisher.com D500243X012 Type 1 035/El-O-Matic Rack-and-Pinion R otary A ctuator Contents Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual 1 . . . . . . . . . . . . . . . . . . . . . . . . . Description 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 2 . . . . . . . . . . . [...]

  • Page 2

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 2 Table 1. Specifications Type 1035 Actuator: Double Acting Spring Return EDA 25 ESA 25 EDA 40 ESA 40 EDA 65 ESA 65 EDA 100 ESA 100 EDA 200 ESA 200 EDA 350 ESA 350 EDA 600 ESA 600 EDA 950 ESA 950 EDA 1600 ESA 1600 PDA 2500 PSA 2505 PDA 4000 PSA 4005 Output Shaft : J Double D insert[...]

  • Page 3

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 3 Table 2 . Performance Characteristics E SERIES ACTUATOR BORE STROKE AVERAGE STROKE FREE AIR VOLUME (2) FREE AIR VOLUME (2) ACTUATOR SIZE mm Inch mm Inch STROKE TIME (SEC) (1) Port ‘‘A’’(liter) Port ‘‘A’’(in 3 ) Port ‘‘B’’(liter) Port ‘‘B’’(in 3 ) E[...]

  • Page 4

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 4 Table 3 . Approximate Weights ACTUATOR kg lbs ACTUATOR SIZE EDA ESA EDA ESA E25 1.2 1.7 2.7 3.7 E40 1.8 2.4 4.0 5.3 E65 2.4 3.6 5.3 7.9 E100 2.8 4.6 6.1 10.1 E200 5.8 9.1 12.8 20.1 E350 10.4 16.9 22.9 37.3 E600 19.4 27.6 42.8 60.8 E900 26.4 38.6 58.2 85.0 E1600 42.7 65.8 94.1 145[...]

  • Page 5

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 5 be used to mount the actuator to the yoke/mounting actuator. W ARNING Exceeding any torque requirement may impair the safe operation of this actuator by causing broken or damaged parts. Refer to table 4 for bolting torque requirements. The LSP, if used, will also have to be attac[...]

  • Page 6

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 6 1 Figure 3. Mounting Style Codes and Positions (Section 1) E SERIES DOUBLE ACTING ACTUA TOR CODES CODE A ST ANDARD CONSTRUCTION S CODE A V ALVEĆACTUA T OR POSITION IS SHOWN. S ACTUA TOR IS P ARALLEL WITH PIPELINE (TOP VIEW). S AIR A T PORT A ROTA TES PINION GEAR CCW , AND AIR A [...]

  • Page 7

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 7 Figure 3. Mounting Style Codes and Positions (Section 2) E SERIES SPRING RETURN ACTUA TOR CODES CODE A ST ANDARD CONSTRUCTION S CODE A V ALVEĆACTUA T OR POSITION IS SHOWN. S ACTUA TOR IS P ARALLEL WITH PIPELINE (TOP VIEW). S AIR A T PORT A ROTA TES PINION GEAR CCW , AND SPRING C[...]

  • Page 8

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 8 Figure 3. Mounting Style Codes and Positions (Section 3) P SERIES DOUBLE ACTING ACTUA TOR CODES CODE A ST ANDARD CONSTRUCTION S CODE A V ALVEĆACTUA T OR POSITION IS SHOWN. S ACTUA TOR IS P ARALLEL WITH PIPELINE (TOP VIEW). S AIR A T PORT A ROTA TES PINION GEAR CCW , AND AIR A T [...]

  • Page 9

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 9 Figure 3. Mounting Style Codes and Positions (Section 4) P SERIES SPRING RETURN ACTUA TOR CODES CODE A ST ANDARD CONSTRUCTION S CODE A V ALVEĆACTUA T OR POSITION IS SHOWN. S ACTUA TOR IS P ARALLEL WITH PIPELINE (TOP VIEW). S AIR A T PORT A ROTA TES PINION GEAR CCW , AND SPRING C[...]

  • Page 10

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 10 LOCK NUT TOP VIEW Figure 4. T ravel Stop Adjustments LIMIT STOP PLA TE DET AIL FOR P SERIES ACTUA TORS OPEN STOP 2 STOP 1 3 _ 10 _ 3 _ 15 _ CLOSED ADJUSTABLE RANGE STROKE ADJUSTMENT CAM END CAP ADJUSTMENT HOUSING ADJUSTMENT SIDE VIEW DUAL STOP DET AIL FOR EĆSERIES ACTUA TORS EL[...]

  • Page 11

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 11 Figure 5 . Code A Assemblies AB AB DOUBLE ACTING SPRING RETURN A7047 / IL Troubleshooting If the actuator does not function, make the following checks: 1. Check for worn teeth on piston racks, if the actuator exhibits excessive amounts of backlash. If worn, replace piston/gear r[...]

  • Page 12

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 12 any maintenance operations to avoid personal injury. D The valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the pipeline . Process fluids may spray out under pressure when removing the packing hardware or packing rings[...]

  • Page 13

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 13 Figure 6. Spring Return End Cap Assembly NOTE: THE PISTON IS SHOWN IN THE FULLY RETRACTED POSITION. SPRINGS ARE FULLY EXTENDED AND CONTAINED WITHIN THE SPRING HOLDER BY THE WASHER (KEYS 9 AND 34). THE WASHER KEEPS THE SPRING RETAINER CONNECTED TO THE END CAP. TRA VEL STOP SCREW [...]

  • Page 14

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 14 4. Remove the adjustable travel stop/ housing adjustment (see figure 4). 5. Removing the Pistons: The two pistons (key 2) can now be removed by rotating the drive shaft, moving the piston assemblies outward until the pinion gear has released them. The gear rack in E Series actua[...]

  • Page 15

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 15 construction does not use the adjustment screw, install the drive shaft, and go to step 6 below. 5. Note the alignment of the cam with respect to the housing adjustment screw while installing the shaft into the body. Install the drive shaft. 6. Install the washer, thrust washer,[...]

  • Page 16

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 16 Figure 7. Installing Actuator Pistons NOTE: PISTONS ARE SHOWN IN THE CODE A POSITION ST ART PISTONS A T BODY ENDS PISTONS A T BODY CENTER 45 _ 0 _ 90 _ 75B0509-A A7042 / IL Figure 8. Spring Arrangement for E Series Actuators SPRING SET 2 MID SPRING SPRING SET 3 OUTER SPRING (OR [...]

  • Page 17

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 17 Figure 9. Spring Arrangement for P Series Actuators ELO A 4.201 A7041-1 / IL 8 SPRINGS 14 SPRINGS 12 SPRINGS 10 SPRINGS 4. Place the end cap bolts through the retention holes of the end cap. If converting a double acting unit to a spring return unit, be sure to use new end cap s[...]

  • Page 18

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 18 Installing the Bypass Valve The optional bypass valve should be used when pressure needs to be stabilized between port A and port B (see figure 10). The following steps provide installation of the bypass valve. Removing the bypass valve simply requires performing these steps in [...]

  • Page 19

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 19 Parts Kits Table 5. Repair Kits Actuator Standard Construction Nitrile O-Rings High Temperature Fluorocarbon O-Rings Low Temperature EPDM O-Rings E25 75B0594X012 75B0595X012 75B0596X012 E40 75B0594X022 75B0595X022 75B0596X022 E65 75B0594X032 75B0595X032 75B0596X032 E100 75B0594X[...]

  • Page 20

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 20 Parts Reference Table 7. E Series Parts List Key Number Description Quantity 1 Body, If you need an actuator body (key 1) as a replacement part , order by actuator size, serial number, and desired material. Contact your Emerson sales office. 1 2 Piston, Aluminum alloy 2 3 Drive [...]

  • Page 21

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 21 Figure 1 1. T ype 1035 E Series Actuator Assembly ELO A 1.101.33 (3-96) DOUBLE ACTING SPRING RETURN END CAP NOTE: P ARTS NOT SHOWN ARE HOUSING ADJUSTMENT SCREW , HEX (LOCK) NUT AND STROKING CAM. REFER TO FIGURE 4 FOR LOCA TION OF P ARTS. OPTIONAL CENTER-PLA TE[...]

  • Page 22

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 22 Figure 12. T ype 1035 P Series Actuator Assembly A 1.101.30 (3-96) SIDE VIEW DOUBLE ACTING SPRING RETURN TOP VIEW[...]

  • Page 23

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 23[...]

  • Page 24

    1035/El-O-Matic Actuator Instruction Manual Form 5417 February 2007 24 Emerson Process Management Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www.Fisher.com The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they [...]