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Follett U155 manual

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Table of contents for the manual

  • Page 1

    Installation, Operation and Service Manual U155 Series Ice and Be verage Dispenser s Cool Ideas For Ice Management 207896 10/00 801 Church Lane • PO Box D, Easton, PA 18044 Toll-free (800) 523-9361 • (888) 2-FOLLETT (610) 252-7301 • FAX (610) 250-0696 • www.follettice.com ® U L ® Following installation, please f orward this manual to the [...]

  • Page 2

    Contents Before y ou begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installing U155 dispenser [...]

  • Page 3

    W elcome to Follett Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that you take a moment to review this manual before beginning the installation of the dispenser. Should you ha[...]

  • Page 4

    Plumbing Dispenser - 3/4" PVC slip joint for hopper drain 3/4" PVC pipe nipple for beverage drain pan 3/4" PVC pipe nipple for bath overflow Note : Drains should be hard piped and insulated. Maintain at least 1/4" per foot (6mm per 30.4cm run) slope on drain line run. Icemaker - Refer to Icemaker Installation Manual packed with [...]

  • Page 5

    X Electric power source Standard electrical - 115V, 1 Ph, 60 Hz, max. fuse size 15 amps BL W GND GRN GND GRN BL W LEGEND Wirenut field connections X Equipment ground BL - black W - white GRN - green Left junction box Field wiring diagram is intended to aid electrician or technician in understanding how equipment works. All field wiring must be inst[...]

  • Page 6

    Installation Installing U155 dispenser in counter 1. Check that dispenser location meets all requirements in this manual and cut counter as shown. (NOTE: Different cut-outs for 8 and 10 valve units!) 2. Block up area below counter cut-out to support dispenser when lowered into place. 3. For automatic load dispensers, disconnect ice transport tube f[...]

  • Page 7

    Installing remote icemaker (automatic load units only) 1. Position icemaker in desired location. 2. Push one end of ice transport tube(s) through hole(s) provided in side of dispenser. 3. Route tube into ice tube bracket inside dispenser and engage bracket tabs in holes located in end of ice transport tube(s). (See drawings below.) 4. Proceed with [...]

  • Page 8

    Connecting bevera ge lines 1. Connect syrup and water lines, following drawings for appropriate model U155 dispenser. Non-carbonated water line will be labeled “ water ” . 2. Clean and sanitize beverage lines in accordance with cleaning instructions that follow. T o start-up and operate dispenser 1. Follow detailed cleaning instructions in serv[...]

  • Page 9

    8 User inf ormation How the dispenser w orks Follett's U155 Series ice dispensers are available in manual load configurations (using ice from another source) or automatic load configurations, fed from one or two Follett 400 lb (181kg)/day remote icemakers. In all models, ice is stored below the counter in the dispenser storage area. When the d[...]

  • Page 10

    Cleaning and sanitizing bevera ge system before use Cleaning Prepare 6 gallons (23 liters) of cleaning Solution A. Fill a clean product tank with cleaning solution. Fill a second clean product tank with potable rinse water. 1. Disconnect all syrup lines from product containers. 2. Connect syrup circuit #1 to cleaning solution tank, pressurize tank [...]

  • Page 11

    Recommended quarterly cleaning (e very 3 months) 1. Turn power switch to "OFF" position and remove top from dispenser. 2. Remove ice from storage area. 3. Remove dispense chute cover, chute, auger motor assembly, auger and auger tube (see page 11). 4. Remove drain pan, grill, dispense wheel and cover plate (see page 12). 5. Clean all comp[...]

  • Page 12

    Dispense chute co ver remo val 1. Remove top cover. 2. Push chute cover up vertically to slip off holding tab. 3. After clearing tab, pull chute cover forward to remove. Dispense mechanism assembl y remov al 1. Remove top cover. 2. Remove chute cover (see above). 3. Remove auger motor assembly (see above). 4. Remove quick release pins from the ice [...]

  • Page 13

    Service Disassembl y instructions f or service requirements only – NO T required f or an y cleaning pr ocedure . Dispense wheel motor remov al (see drawing abo ve) 1. Remove drain pan, bin access cover and dispense wheel. 2. Remove stainless steel baffle plate under dispense wheel. 3. Remove two screws holding wheel motor bracket on bin. 4. Lift [...]

  • Page 14

    Wiring diagram - 13 115 VOL TS 24 VOL TS RED - W ARM ST A TUS LIGHTS GREEN - COLD BA TH CONTROL BOARD BEVERAGE COOLING OPTION BLUE BLACK V alve_1 BLACK V alve_6 ICEMAKER #1 TERMINAL STRIP CONNECTION PIN and SOCKET CONNECTION LEGEND V alve_9 V alve_4 YELLOW V alve_10 BLACK PL7-2 BLACK V alve_5 YELLOW V alve_8 V alve_7 24V JUNCTION BO X ICEMAKER #2 B[...]

  • Page 15

    14 Symptom Ice does not dispense. • Auger motor does not run. • Wheel motor does not run. Ice does not dispense. • Auger motor runs. • Wheel motor runs. • Gate does not open. Ice does not dispense. • Auger motor does not run. • Wheel motor runs. Ice does not dispense. • Auger motor runs. • Wheel motor does not run. Warm drinks or [...]

  • Page 16

    I 0 I 0 I 0 Operational Status The chart below shows the operational status of various parts when certain switches are turned off or accessories are removed. Condition Pump Solenoids A uger Wheel Bevera ge valves Top lid off off on off off on Rear lid off on on off off on Drain pan off on on off off off On/off switch in off position off off off off[...]

  • Page 17

    Replacement par ts Reference # Description Part # 1 Lid, 8 valve unit (includes “ Follett ” label) 502436 1 Lid, 10 valve unit (includes “ Follett ” label) 502437 2 Label, "Follett" 502438 3 Cover, dispense chute, lever operation 502439 3 Cover, dispense chute, push button operation (includes button) 502440 4 Switch, push button o[...]

  • Page 18

    Dispense assembly side view (RH unit with bath shown) Reference # Description Part # 1 Gate, dispense 502455 2 Linkage pin, gate / solenoid 502456 3 Pin, quick release, 3" (77mm), bath gate and lever 501949 4 Pin, quick release, 5.53" (141mm), dispense gate 502102 5 Solenoid (includes linkage pin) 501961 6 Dispense mechanism assembly, bat[...]

  • Page 19

    Reference # Description Part # 1 Coil, 14" (356mm) riser — carbonated water 502460 2 Coil, 12-1/2" (318mm) riser — plain water / carbonated water 502461 3 Coil, syrup 502462 4 Pump, water bath (includes mounting plate and elbow) 502463 5 Pump, discharge assembly, RH, 8v (includes 2 elbows) 502467 Not shown Pump, discharge assembly, LH[...]

  • Page 20

    19 2 Reference # Description Part # 1 Auger, LH unit (black, stamped with “ 1 ” ) 502491 Not shown Auger, RH unit (gray, stamped with “ 2 ” ) 502492 2 Tube, auger, LH unit with beverage bath 502486 Not shown Tube, auger, RH unit with beverage bath 502485 Not shown Tube, auger, RH unit without beverage bath 502487 Not shown Tube, auger, LH u[...]

  • Page 21

    20 Reference # Description Part # Auger motor/drive assembly, vertical (includes all items below) 502493 1 Motor, vertical auger (includes gearbox and capacitor) 502476 2 Chain, auger drive #35, 40p 502477 3 Sprocket 35#, 22T 5/8 bore 502478 4 Sprocket 35#, 12T 5/8 bore 502479 5 Drive shaft 502480 6 Bearing, auger, upper and lower 501314 7 Cover an[...]

  • Page 22

    I 0 I 0 I 0 Reference # Description Part # 1 Transformer, 24V 502058 2 Relay, level fill 501826 3 Relay, dispense 501826 4 Timer, level fill (automatic fill units) 502471 5 Strips, terminal 502472 6 Switches (power and icemaker) 502209 7 Board, circuit and probe (one unit) 502473 8 Bracket, probe 502474 9 Switch, safety 502511 Not shown Switch, saf[...]

  • Page 23

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  • Page 24

    Cool Ideas For Ice Management 207896 10/00 801 Church Lane • PO Box D, Easton, PA 18044 Toll-free (800) 523-9361 • (888) 2-FOLLETT (610) 252-7301 • FAX (610) 250-0696 • www.follettice.com ® U L ® U L ® C[...]