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Ford 1595 manual

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Table of contents for the manual

  • Page 1

    12 1595Ford Fiesta Remake Fuses - pre-1992 models Main fuse board: No Rating (amps) Circuit(s) protected 1 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic engine control system 2 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interior [...]

  • Page 2

    Additional fuses behind main fuse board: No Rating (amps) Circuit(s) protected 23 - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unused 24/25 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear fog lights 26 15 . . . . . . . . . . . . . . . . . [...]

  • Page 3

    Bulbs Wattage Headlight (halogen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H4, 60/55 Sidelight (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Direction indicators (main) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Side direction [...]

  • Page 4

    wiring diagrams are included at the end of this manual. 2 Before attempting to diagnose an electrical fault, first study the appropriate wiring diagram, to obtain a complete understanding of the components included in the particular circuit concerned. The possible sources of a fault can be narrowed down by noting if other components related to the [...]

  • Page 5

    the inside face of the cover to remove and fit the fuses (see illustrations) . 2 To remove a fuse, use the tweezers provided to pull it out of the holder. Slide the fuse sideways from the tweezers. The wire within the fuse is clearly visible, and it will be broken if the fuse is blown. 3 Always renew a fuse with one of an identical rating. Never re[...]

  • Page 6

    windows (early models) and the tailgate remote release mechanism, where fitted. 19 Disconnect the battery negative (earth) lead (refer to Chapter 5A, Section 1). 20 To remove a switch, carefully prise it from its location using a thin flat-bladed screwdriver, then disconnect the multi-plug (see illustrations) . 21 To refit, connect the multi-plug t[...]

  • Page 7

    50 Undo the two screws securing the contact switch and withdraw it from its tailgate location. 51 Unclip and disconnect the switch multi- plug, and disconnect the earth wiring. Remove the switch. 52 Refit in the reverse order of removal. Make sure that the pins and their contacts are clean. On completion, check the operation of the rear wipers, cou[...]

  • Page 8

    the bulbholder together and remove it (see illustrations) . 22 All bulbs are of bayonet type fitting. 23 Refitting is a reversal of the removal procedure. Rear light cluster (Courier models) 24 Working inside the load compartment, unscrew the two black plastic nuts securing the light cluster assembly. Withdraw the assembly to the outside of the veh[...]

  • Page 9

    that the bulb and bulbholder cannot be separated - they are replaced as an assembly. 9 Refitting is a reversal of the removal procedure. Cigarette lighter illumination 10 Remove the cigarette lighter, as described in Section 12. 11 Pull the bulbholder from its location in the illuminated surround, then pull the bulb out of the bulbholder. 12 Refitt[...]

  • Page 10

    8 Refitting is a reversal of the removal procedure. Front direction indicator side repeater 9 Remove the appropriate front wheel arch liner as described in Chapter 11. 10 Remove the appropriate sill scuff plate as described in Chapter 11, and release the clip securing the insulation to the panel forward of the lower A-pillar. 11 Disconnect the supp[...]

  • Page 11

    work should therefore be carried out by a Ford dealer or service station with the necessary facilities. 2 Temporary adjustment can be made when the headlight has been removed and refitted, or to compensate for normal adjustment whenever a heavy load is being carried. Turn the adjustment screws at the rear of the headlight unit to make the adjustmen[...]

  • Page 12

    retaining tags, taking care to avoid damaging or losing the warning light graphic strips (see illustration) . 8 Remove its two Torx-head retaining screws, then detach and withdraw the speedometer from the front of the assembly. Tachometer 9 Carry out the procedure given in paragraphs 6 and 7. 10 Carefully prise the printed circuit from the tachomet[...]

  • Page 13

    16 Windscreen wiper motor and linkage - removal and refitting 2 Removal Wiper motor 1 Operate the wiper motor, then switch it off so that it returns to its rest position. 2 Disconnect the battery negative (earth) lead (refer to Chapter 5A, Section 1). 3 Dependent on model, disconnect and remove the air cleaner components as necessary to allow acces[...]

  • Page 14

    2 Carry out the procedure detailed in Sec- tion 16, paragraphs 2 to 6. 3 Remove the collars from the pivot shafts, unscrew the pivot shaft securing nuts and remove the washers and outer rubber bushes (see illustration) . 4 Undo the two wiper motor bracket securing bolts and remove the bracket assembly from the vehicle, disconnecting the multi-plug [...]

  • Page 15

    Windscreen washer jets and hoses 10 Disconnect the battery negative (earth) lead (refer to Chapter 5A, Section 1). 11 With the bonnet raised and supported on its stay, release the fasteners securing its insulation panel (where fitted). Remove the insulation panel. 12 Carefully press in the retaining lugs on the washer jets using a flat-bladed screw[...]

  • Page 16

    illustration) . If possible, it is preferable to obtain purpose-made rods from an audio specialist, as these have cut-outs which snap firmly into the clips so that the radio can be pulled out. Pull the unit squarely from its aperture, or it may jam. 4 With the radio/cassette sufficiently withdrawn, disconnect the feed, earth, aerial and speaker lea[...]

  • Page 17

    27 Anti-theft systems - general information Anti-theft alarm system 1 This system provides an added form of vehicle security. When the system is activated, the alarm will sound if the vehicle is broken into through any one of the doors, the bonnet, or tailgate. The alarm will also be triggered if the ignition system is turned on or the radio/casset[...]

  • Page 18

    wiring passes through, as an aid to reassembly. Refitting 3 Position the clock spring on the steering wheel, routing the wiring as noted on removal, and secure with the retaining screws. 4 The clock spring must now be centred as follows. 5 Depress the locking pin, and rotate the clock spring outer rotor fully anti-clockwise until it is tight (see i[...]

  • Page 19

    Wiring diagrams 12•19 Notes, internal connection details, and key to symbols 12 1595Ford Fiesta Remake[...]

  • Page 20

    12•20 Wiring diagrams Diagram 1: Starting, charging, cooling fan, ABS, warning lamps and gauges 1595Ford Fiesta Remake[...]

  • Page 21

    Wiring diagrams 12•21 Diagram 1a: Ignition system – carburettor models 12 1595Ford Fiesta Remake[...]

  • Page 22

    12•22 Wiring diagrams Diagram 1b: Ignition system – fuel-injected models 1595Ford Fiesta Remake[...]

  • Page 23

    Wiring diagrams 12•23 Diagram 1c: Typical 1.1/1.3/1.4 CFi fuel injection 12 1595Ford Fiesta Remake[...]

  • Page 24

    12•24 Wiring diagrams Diagram 1d: 1.6 EFi fuel injection (including RS Turbo) 1595Ford Fiesta Remake[...]

  • Page 25

    Wiring diagrams 12•25 Diagram 1e: DOHC 16-valve fuel injection 12 1595Ford Fiesta Remake[...]

  • Page 26

    12•26 Wiring diagrams Diagram 2: Exterior lighting – side and headlamps 1595Ford Fiesta Remake[...]

  • Page 27

    Wiring diagrams 12•27 Diagram 2a: Exterior lighting – stop, reversing, fog and direction indicator lamps 12 1595Ford Fiesta Remake[...]

  • Page 28

    12•28 Wiring diagrams Diagram 2b: Interior lighting, lights-on warning buzzer, clock and cigar lighter 1595Ford Fiesta Remake[...]

  • Page 29

    Wiring diagrams 12•29 Diagram 3: Ancillary circuits – horn (except XR2i/RS models), heater blower and heated front /rear screens 12 1595Ford Fiesta Remake[...]

  • Page 30

    12•30 Wiring diagrams Diagram 3a: Ancillary circuits – horn (R2i and RS models) and wash/wipe 1595Ford Fiesta Remake[...]

  • Page 31

    Wiring diagrams 12•31 Diagram 3b: Ancillary circuits – central locking, electric windows and tailgate release (up to 1992) 12 1595Ford Fiesta Remake[...]

  • Page 32

    12•32 Wiring diagrams Diagram 3c: Ancillary circuits – central locking, electric windows and tailgate release (1992-on) 1595Ford Fiesta Remake[...]

  • Page 33

    Wiring diagrams 12•33 Diagram 4: In-car entertainment 12 1595Ford Fiesta Remake[...]