Ford 2006 E-150 manual

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Table of contents for the manual

  • Page 1

    Introduction 4 Instrument Cluster 12 W arning and control lights 12 Gauges 16 Entertainment Systems 18 AM/FM stereo 18 AM/FM stereo with single CD 20 AM/FM stereo with in-dash six CD 24 Climate Controls 30 Heater only 30 Manual heating and air conditioning 31 Lights 33 Headlamps 33 T urn signal control 37 Bulb replacement 38 Driver Controls 43 W in[...]

  • Page 2

    Seating and Safety Restraints 58 Seating 58 Safety restraints 64 Airbags 74 Child restraints 83 Tires, Wheels and Loading 99 T ire Information 101 T ire Inflation 103 V ehicle loading 116 T railer towing 123 Recreational towing 134 Driving 135 Starting 135 Brakes 139 T raction control/AdvanceT rac 143 T ransmission operation 146 Roadside Emergencie[...]

  • Page 3

    Cleaning 191 Underbody preservation 195 Maintenance and Specifications 197 Engine compartment 199 Engine oil 200 Battery 203 Engine Coolant 206 Fuel information 212 Air filter(s) 228 Part numbers 228 Refill capacities 230 Lubricant specifications 234 Accessories 241 Index 243 All rights reserved. Reproduction by any means, electronic or mechanical [...]

  • Page 4

    CALIFORNIA Proposition 65 W arning W ARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemic[...]

  • Page 5

    SAFETY AND ENVIRONMENT PROTECTION W arning symbols in this guide How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. W arning symbols on your vehicle When you see this symbol, i[...]

  • Page 6

    SPECIAL NOTICES Emission warranty The New V ehicle Limited W arranty includes Bumper -to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance W arranties. For a detailed description of what is covered and wha[...]

  • Page 7

    Special instructions For your added safety , your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter . Failure to follow the specific warnings and instructions could result in personal injury . Front seat mounted rear -facing child or inf[...]

  • Page 8

    If your vehicle is equipped with the Ford Ambulance Preparation Package, it will be indicated on the Safety Compliance Certification Label. The label is located on the driver’ s side door pillar or on the rear edge of the driver’ s door . Y ou can determine whether the ambulance manufacturer followed Ford’ s recommendations by directly contac[...]

  • Page 9

    Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner’ s Guide; therefore, a supplement has been supplied that complements this book. By referring to the pages in the provided supplement, you [...]

  • Page 10

    These are some of the symbols you may see on your vehicle. V ehicle Symbol Glossary Safety Alert See Owner’ s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation W arning Child Seat Lower Anchor Child Seat T ether Anchor Brake System Anti-Lock Brake System Brake Fluid - Non-Petroleum Based Powertrain Malfunction[...]

  • Page 11

    V ehicle Symbol Glossary Power W indows Front/Rear Power W indow Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan W arning Power Steering Fluid Maintain Corr[...]

  • Page 12

    W ARNING LIGHTS AND CHIMES W arning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’ s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains [...]

  • Page 13

    Electronic throttle control (if equipped): Illuminates when the engine has defaulted to a ’limp-home’ operation. Report the fault to a dealer at the earliest opportunity . Check fuel cap: Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Service Engine Soon warning light to come on, [...]

  • Page 14

    Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately . A chime will also sound when a malfunction in the supplemental restraint system has been detected. Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to [...]

  • Page 15

    Check gauge: Illuminates when any of the following conditions has occurred: • The engine coolant temperature is high. • The engine oil pressure is low . • Flashes when Failsafe cooling mode has been activated. T urn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash fa[...]

  • Page 16

    GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the e[...]

  • Page 17

    T rip odometer: Registers the miles (kilometers) of individual journeys. Press the SELECT/RESET control once to switch from the odometer to the trip odometer . Press the control again to select T rip A and T rip B features. T o reset the trip, press and hold the control again until the trip reading is 0.0 miles. T achometer: Indicates the engine sp[...]

  • Page 18

    AUDIO SYSTEMS AM/FM stereo (if equipped) 1. Seek: Press / to find the next listenable station down/up the frequency band. 2. T une: Press / to manually adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: T o set a station: Select frequency band AM/FM1/FM2; tune to a station, press [...]

  • Page 19

    5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. T one: Press TONE until the desired level — Bass, T reble, Fade appears on the display . T urn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped). 7. CLK (Clock): T o set the hour , [...]

  • Page 20

    Satellite Compatible AM/FM Stereo In-Dash Single CD/MP3 Radio (if equipped) 1. SEEK: Press and release SEEK / for previous/next strong station or track. 2. TEXT : The filename (Fi), song title (So), artist text (Ar) or album text (AL) may be viewed while playing an MP3 selection. When MP3 selection text is shown on the message display , its corresp[...]

  • Page 21

    3. AUX: This function is not operational. 4. MUTE: Press to MUTE playing media; press again to return to playing media. 5. EJ: Press to eject a CD. 6. Bass: Press BASS; then press SEL / to decrease/increase the bass output. T reble: Press TREB; then press SEL / to decrease/increase the treble output. 7. Select: Use with Bass, T reble, Balance, Fade[...]

  • Page 22

    Folder/T rack mode: In MP3 mode, press MENU until MODE appears in the display . Use SEL to toggle between FOLDER (only tracks within selected folder are accessible) or TRACK (all tracks on disc are accessible) MODE. 10. REPEA T : Repeats the current CD/MP3 track when active (ON). Press to show repeat status. Press again to toggle status. 11. SHUFFL[...]

  • Page 23

    19. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 20. CD: Press to enter CD mode. CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only . Due to technical incompatibility , certain recordable and re-recordable compact discs may not function correctly when used in Ford CD player[...]

  • Page 24

    Premium Satellite Compatible AM/FM Stereo In-Dash Six CD/MP3 Radio (if equipped) 1. SEEK: Press and release SEEK / for previous/next strong station or track. 2. TEXT : The filename (Fi), song title (So), artist text (Ar) or album text (AL) may be viewed while playing an MP3 selection. When MP3 selection text is shown on the message display , its co[...]

  • Page 25

    3. AUX: Press to toggle between the current playing media and DVD (if equipped). 4. MUTE: Press to MUTE playing media; press again to return to playing media 5. EJ: Press to eject a CD. Press EJ and a memory preset to eject a specific disc. Press and hold to eject all loaded discs. 6. Bass: Press BASS; then press SEL / to decrease/increase the bass[...]

  • Page 26

    AM/FM1/FM2. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed. Use SEL to manually increase ( ) or decrease ( ) the hours/[...]

  • Page 27

    18. Memory presets: T o set a station: Select frequency , tune to a station, press and hold a preset button until sound returns. 19. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 20. Load: Press to load a CD. Press LOAD and a memory preset to load to a specific disc slot. Press and hold to load up to six discs. 21.[...]

  • Page 28

    For information regarding SIRIUS Satellite Radio, please call toll-free 888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at www .siriusradio.com 24. CD slot: Insert a CD, label side up. Accessory delay W ith accessory delay , the window switches, moon roof (if equipped) and audio system may be used for up to ten minutes after the ignition [...]

  • Page 29

    Don’t: • Expose discs to direct sunlight or heat sources for extended periods of time. • Insert more than one disc into each slot of the CD changer magazine. • Clean using a circular motion. CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only . Due to technical incompatibility , certain recordable and[...]

  • Page 30

    HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. T emperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. VENT : Distributes[...]

  • Page 31

    MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. T emperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each con[...]

  • Page 32

    T o aid in side window defogging/demisting in cold weather: 1. Select MIX. 2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. REAR FAN SPEED ADJUSTMENT (IF EQUIPPED) The rear fan controls adjust the[...]

  • Page 33

    HEADLAMP CONTROL • The first position turns on the parking, tail, license plate and side marker lamps. • The outer position turns on the headlamps. Battery saver The battery saver can be set to turn off the courtesy lamps within 2 or 10 minutes if a door is left open and the key is not in the ignition. Demand (manually switched on) interior lam[...]

  • Page 34

    Daytime running lamps (DRL) (if equipped) T urns the headlamps on with a reduced output. T o activate: • the ignition must be in the ON position, • the headlamp control is in the OFF or parking lamp position and • the parking brake must be disengaged. Always remember to turn on your headlamps at dusk or during inclement weather . The Daytime [...]

  • Page 35

    P ANEL DIMMER CONTROL T o adjust the brightness of the instrument panel, rotate the dimmer control clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. T o turn on the interior lamps, rotate the dimmer control fully counterclockwise. The dome lamp will not illuminate if the control switch is in the OFF p[...]

  • Page 36

    3. T urn on the low beam headlamps and open the hood. 4. Locate the high intensity area of the beam pattern and place the top edge of the intensity zone even with the horizontal reference line (4). If the top edge of the high intensity area is not even with the horizontal line, follow the next step to adjust it. 5. • Aerodynamic: Locate the verti[...]

  • Page 37

    8. • Aerodynamic: Locate the horizontal adjuster (1) for each headlamp. T urn it clockwise or counterclockwise, to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment. • Sealed beam: Locate the horizontal adjuster (2) for each headlamp. T urn it clockwise or counterclockwise,[...]

  • Page 38

    Third row courtesy/reading/cargo lamps The dome portion of the lamp, the center light, can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened. W ith the ignition key in the ACC or ON position, the rear dome lamp can be turned ON or OFF by sliding the control. Front and rear courtesy/reading lamps The[...]

  • Page 39

    Function Number of bulbs T rade number Headlamps (sealed beam) 2 H5054 Headlamps (aerodynamic) 2 9007 Park lamp and turn signal (front) 2 4157K or 3157K Back-up lamps 2 3156K or 3156 License plate lamp 1 168 Stop/tail/turn/side marker lamp 2 3457K or 3357K High-mount brakelamp 2 912 Cargo lamp 1 211-2 Dome lamp (standard) 1 912 Map/reading lamp 2 2[...]

  • Page 40

    4. Remove the bulb retaining ring by rotating it counterclockwise, and slide the ring off the plastic base. 5. Pull the bulb straight out. Handle a halogen headlamp bulb carefully and keep out of children’ s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next tim[...]

  • Page 41

    3. Remove the four headlamp bulb retaining screws and the retaining ring. 4. Remove the headlamp. 5. Disconnect the electrical connector from the bulb and remove the bulb. T o install the new bulb, follow the removal procedures in reverse order . Replacing front parking lamp/turn signal bulbs 1. Make sure the headlamp control is in the OFF position[...]

  • Page 42

    Replacing license plate lamp bulbs 1. T urn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door . 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. T o install the new bulb, follow the removal procedures in rev[...]

  • Page 43

    MULTI-FUNCTION LEVER W indshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. W indshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three [...]

  • Page 44

    T o prolong the life of the wiper blades, it is highly recommended to scrape off the ice on the windshield before turning on the wipers. The layer of ice has many sharp edges and can damage the micro edge of the wiper rubber element. TILT STEERING WHEEL T o adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2[...]

  • Page 45

    Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 1. Place VELCRO 威 hook onto side of aftermarket transmitter opposite of actuator control. 2. Place the transmitter into storage compartment, control down. 3. Place the provided height adaptors onto th[...]

  • Page 46

    Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW , W and NW . The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in or on the vehicle may also affect compass a[...]

  • Page 47

    • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. AUXILIARY POWER POINT (12VDC) Power outlets are designed for accessory plugs only . Do not insert any other object in the power outlet as this will damage the outlet and blow the fuse. [...]

  • Page 48

    When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window . Press and hold the top part of the rocker switch to close the window . ACCESSORY DELAY W ith accessory delay , [...]

  • Page 49

    Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror . The telescoping feature (if equipped) allows the mirror to extend approximately 3.15 inches (80 mm). This feature is especially useful to the driver when towi[...]

  • Page 50

    Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release it. 2. Accelerate to the desired speed. 3. Press the SET ACCEL control and release it. 4. T ake your foot off the accelerator pedal. Note: • V ehicle speed may vary momentarily when driving up[...]

  • Page 51

    Increasing speed while using speed control There are two ways to set a higher speed: • Press and hold the SET ACCEL control until you get to the desired speed, then release the control. Y ou can also use the SET ACCEL control to operate the T ap-Up function. Press and release this control to increase the vehicle set speed in increments by 1 mph ([...]

  • Page 52

    Turning of f speed control There are two ways to turn off the speed control: • Depress the brake pedal. This will not erase your vehicle’ s previously set speed. • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased. 2006 Econoline (eco) Owners Guide (po[...]

  • Page 53

    KEYS The key operates all locks on your vehicle. Y ou should always carry a second key with you in a safe place in case you require it in an emergency . Y our keys are coded to your vehicle; using a non-coded key will not permit your vehicle to start. If you lose your dealer supplied keys, replacement keys are available through your authorized deal[...]

  • Page 54

    REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with part 15 of the FCC rules and with RS-210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Chang[...]

  • Page 55

    Locking the doors 1. Press and release to lock all the doors. 2. Press and release again within three seconds to confirm that all the doors are closed and locked. Note: The doors will lock again, and the horn will chirp once. Sounding a panic alarm Press to activate the alarm. Press the control again, or turn the ignition to the 1 (ACCESSORY) or 4 [...]

  • Page 56

    4. Insert the new battery . Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery . Press the battery down to ensure that the battery is fully seated in the battery housing cavity . 5. Snap the two halves back together . Note: Replacement of the battery will not cause the remote transmitter to become de[...]

  • Page 57

    6. Repeat Steps 4 and 5 to program each additional remote entry transmitter (up to four transmitters). 7. T urn the ignition to the (3) OFF position after you have finished programming all of the remote entry transmitters. 8. The doors will lock, then unlock, to confirm that the programming mode has been exited. Illuminated entry The interior lamps[...]

  • Page 58

    SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’ s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat (if equipped) Never adjust the driver’ s se[...]

  • Page 59

    Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’ s seat. T urn the lumbar support control clockwise to increase firmness. T urn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) The control is loca[...]

  • Page 60

    Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Quick release captains chair (7 passenger configuration second row only) T o remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor [...]

  • Page 61

    Stow the tongue end of the detachable anchor . 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. T o install the seat: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent prope[...]

  • Page 62

    REAR SEATS Accessing the 4th and 5th row seats (if equipped) T o make access to the 4th and 5th row seats easier , attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. Rear bench seat T o remove the seats: 1. Disengage the lap/shoulder belt from the seat by i[...]

  • Page 63

    2. Pull the LH/RH seat latch handles (located under the seat) rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. W ith assistance, remove the seat assembly . • T o remove the 3rd, 4th, [...]

  • Page 64

    SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. T o reduce the risk of injury , make sure children sit in the back seat where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger[...]

  • Page 65

    Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) unt[...]

  • Page 66

    Automatic locking mode When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger fron[...]

  • Page 67

    How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. After any vehicle collision, the safety belt systems at all outboard seating positions (except the driver position, which doe[...]

  • Page 68

    Front safety belt height adjustment The driver and front seat outboard positions are equipped with a height adjuster . Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder . T o adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the he[...]

  • Page 69

    Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... Then... The driver’ s safety belt is not buckled before the ignition switch is turned [...]

  • Page 70

    If... Then... The driver’ s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off... The BeltMinder 娂 feature is activated - the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for approximately 5 minutes or until safety belt is buckled.[...]

  • Page 71

    Reasons given... Consider ... “I was in a hurry” Prime time for an accident. BeltMinder 娂 reminds us to take a few seconds to buckle up. “Seat belts don’t work” Safety belts, when used properly , reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “T raffic is light” Nearly 1 of 2 deaths occur in[...]

  • Page 72

    Deactivating/activating the BeltMinder 姟 feature Read Step s1-5t horoughly before proceeding with the deactivation/activation programming procedure. The BeltMinder 娂 feature can be deactivated/activated by performing the following procedure: Before following the procedure, make sure that: • the parking brake is set • the gearshift is in P ([...]

  • Page 73

    light will flash 4 times per second for 3 seconds, followed by 3 seconds with the light off, then followed by the airbag warning light flashing 4 times per second for 3 seconds again. 5. After receiving confirmation, the deactivation/activation procedure is complete. Safety belt extension assembly If the safety belt is too short when fully extended[...]

  • Page 74

    AIRBAG SUPPLEMENT AL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Airbags DO NOT inflate slowly; there is a risk of injury from a deploying airbag. All occupants of the vehicle, including the driver , should al[...]

  • Page 75

    The National Highway T raffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’ s chest and the driver airbag module. Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. T o properly position yourself away from the a[...]

  • Page 76

    Children and airbags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision. Airbags can kill or injure a child in a child seat. NEVE[...]

  • Page 77

    The airbags inflate and deflate rapidly upon activation. After airbag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder or sodium compounds which may irritate the skin and eyes, but none of the residue is toxic. While the SRS is designed to help reduce serio[...]

  • Page 78

    Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Airbag readiness section in the Instrument Cluster chapter . Routine maintenance of the airbag is not required. A difficulty with the system is indicated by one or more of the following: • T[...]

  • Page 79

    Passenger airbag ON/OFF switch (if equipped) Note : The passenger airbag ON/OFF switch is on vehicles with a gross vehicle weight rating (GVWR) greater than 8500. See V ehicle loading – with and without a trailer in the T ires, Wheels, and loading chapter . An airbag ON/OFF switch has been installed in this vehicle. Before driving, always look at[...]

  • Page 80

    In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch. An infant in a rear -facing seat faces a high risk of serious or fatal injuries from a deploying passenger airbag. Rear facing infant seats should NEVER be placed in the front seats, unless the passenger airbag is turned [...]

  • Page 81

    If your vehicle has rear seats, always transport children who are 12 and younger in the rear seat. Always use safety belts and child restraints properly . If a child in a rear facing infant seat must be transported in front, the passenger airbag must be turned OFF . This is because the back of the infant seat is too close to the inflating airbag an[...]

  • Page 82

    • the child has a medical condition which, according to the child’ s physician, makes it necessary for the child to ride in the front seat so that the driver can constantly monitor the child’ s condition. 3. Medical condition. A passenger has a medical condition which, according to his or her physician: • causes the passenger airbag to pose[...]

  • Page 83

    • the child has a medical condition that, according to the child’ s physician, makes it necessary for the child to ride in the front seat so that the driver can monitor the child’ s condition. 3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a special risk for the passenger if the ai[...]

  • Page 84

    Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. Ford recommends using child safety seats equipped with LA TCH attachments, attached to LA TCH anc[...]

  • Page 85

    Do not leave children, unreliable adults, or pets unattended in your vehicle. Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 lb. (18 kg) and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly [...]

  • Page 86

    T ypes of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’ s head (top of ear level) [...]

  • Page 87

    Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’ s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around a[...]

  • Page 88

    • LA TCH lower anchors are recommended for use by children up to 48 pounds (22 kg) in a child restraint. T op tether anchors can be used for children up to 60 pounds (27 kg) in a child restraint, and to provide upper torso restraint for children up to 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster . Ford recommends [...]

  • Page 89

    2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together . 3. While holding the shoulder and lap belt portions together , route the tongue through the child seat according to the child seat manufacturer’ s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the b[...]

  • Page 90

    5. T o put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the[...]

  • Page 91

    Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle. When using forward-facing child safety seats in vehicles with only two seating positions so the forward-facing child safety seat cannot be placed in the rear of the vehicle, move the passenger [...]

  • Page 92

    1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4. Clip the tether strap hook to the seat pedestal to the location shown. 2006 Econoline (eco) Owners Guide ([...]

  • Page 93

    5. Adjust the front right hand passenger seat to the full rearward position. 6. Install the child safety seat tightly using the LA TCH anchors or safety belts. Follow the instructions in this chapter . 7. T ighten the child safety seat tether strap according to the manufacturer’ s instructions. Second row bucket seats (Chateau Quads) The tether s[...]

  • Page 94

    1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 3. Clip the tether strap hook to the seat pedestal at the location shown. 4. Install the child safety seat tightly using the LA TCH anchors or safety bel[...]

  • Page 95

    2. Route the child safety tether strap over the back of 3–Passenger bench seat. 3. Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame. 4. Install the child safety seat tightly using the LA TCH anchors or safety belts. Follow the instructions in this chapter . 5. T ighten the child safety seat tether str[...]

  • Page 96

    Y our vehicle may be equipped with LA TCH anchors for child seat installation at the seating positions marked with the child seat symbol: • Five passenger crew van • Seven passenger wagon • Eight passenger wagon • T welve passenger wagon 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Seating and Safety Restraints 96[...]

  • Page 97

    • Fifteen passenger wagon represents LA TCH anchors. represents tether strap anchors. Never attach two LA TCH child safety seats to the same anchor . In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death. The lower anchors for child seat installation are located at[...]

  • Page 98

    Each time you use the safety seat, check that the seat is properly attached to the lower anchors and tether anchor . T ry to tilt the child seat from side to side. Also try to tug the seat forward. Check to see if the anchors hold the seat in place. If the safety seat is not anchored properly , the risk of a child being injured in a crash greatly i[...]

  • Page 99

    NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to per[...]

  • Page 100

    VEHICLE CHARACTERISTICS How your vehicle differs from other vehicles SUV and trucks can differ from some other vehicles in a few noticeable ways. Y our vehicle may be: • Higher – to allow higher load carrying capacity and to allow it to travel over rough terrain without getting hung up or damaging underbody components. • Shorter – to give i[...]

  • Page 101

    INFORMA TION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called T ire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • T readwear 200 T raction AA T emperature A These T ire Quality Grades are [...]

  • Page 102

    The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. T emperature A B C The temperature grades are A (the highest), B and C, representing the tire’ s resistance to the generation of heat and its ability to dissipate [...]

  • Page 103

    • kPa: Kilopascal, a metric unit of air pressure. • PSI: Pounds per square inch, a standard unit of air pressure. • Cold inflation pressure: The tire pressure when the vehicle has been stationary and out of direct sunlight for an hour or more and prior to the vehicle being driven for 1 mile (1.6 km). • Recommended inflation pressure: The co[...]

  • Page 104

    Also inspect the tire sidewalls for cuts, bruises and other damage. If internal damage to the tire is suspected, have the tire demounted and inspected in case it needs to be repaired or replaced. For your safety , tires that are damaged should not be used because they are more likely to blow out or fail. T ires can be damaged during off-road use, s[...]

  • Page 105

    When weather temperature changes occur , tire inflation pressures also change. A 10° F (6° C) temperature drop can cause a corresponding drop of 1 psi (7 kPa) in inflation pressure. Check your tire pressures frequently and adjust them to the proper pressure which can be found on the Safety Compliance Certification Label. If you are checking tire [...]

  • Page 106

    Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. T ire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safet[...]

  • Page 107

    Stay out of the trajectory (1) as indicated in the illustration. TIRE REPLACEMENT REQUIREMENTS Y our vehicle is equipped with tires designed to provide a safe ride and handling capability . Only use replacement tires and wheels that are the same size and type (such as P-metric versus L T -metric or all-season versus all-terrain) as those originally[...]

  • Page 108

    Make sure all tires and wheels on the vehicle are of the same size, type, tread design, brand, load-carrying capacity and speed rating because it can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover , personal injury and death. Important: Remember to replace the [...]

  • Page 109

    4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter . 6. 95: Indicates the tire’ s load index. It is an index that relates to how much weight a tire can carry . Y ou may find this information in your Owner[...]

  • Page 110

    next two numbers or letters are the plant code designating where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built. For example, the numbers 317 mean the 31st week of 1997. After 2000 the numbers go to four digits. For example, 2501 means the 25th week of 2001. The numb[...]

  • Page 111

    The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. Additional information contained on the tire sidewall for “L T” type tires “L T” type tires have some additional information beyond those of “P” type tires; these differences are described below: 1. LT: Indicates a tire, desig[...]

  • Page 112

    Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example. 1. T: Indicates a type of tire, designated by the T ire and Rim A[...]

  • Page 113

    the road in adverse (wet, snowy , etc.) conditions. Visually check your tires for uneven wear , looking for high and low areas or unusually smooth areas. Also check for signs of tire damage. When the tread is worn down to 1/16th of an inch (2 mm), tires must be replaced to prevent your vehicle from skidding and hydroplaning. Built-in treadwear indi[...]

  • Page 114

    • A void potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow , mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds. Never spin the tires in excess of [...]

  • Page 115

    Tire rotation Rotating your tires at the recommended interval (as indicated in the scheduled maintenance information that comes with your vehicle) will help your tires wear more evenly , providing better tire performance and longer tire life. Unless otherwise specified, rotate the tires approximately every 5,000 miles (8,000 km). • Rear Wheel Dri[...]

  • Page 116

    SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow . However , in some climates, you may need to use snow tires and chains. If you need to use chains, it is recommended that steel wheels (of the same [...]

  • Page 117

    Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be found on the T ire Label on the B-Pillar or the edge of the driver’ s door . Look for “THE COMBINED WEIGHT OF OCCUP ANTS AND CARGO SHOULD NEVER EXCEED XXX kg OR XXX lb.” for maximum payload. The payload listed o[...]

  • Page 118

    Example only: Cargo W eight – includes all weight added to the Base Curb W eight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight. 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading 118[...]

  • Page 119

    GA W (Gross Axle W eight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GA WR (Gross Axle W eight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pi[...]

  • Page 120

    GVWR (Gross V ehicle W eight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’ s door . The GVW must never exceed the GVWR. Exceeding the Safety Complianc[...]

  • Page 121

    Maximum Loaded T railer W eight – is the highest possible weight of a fully loaded trailer the vehicle can tow . It assumes a vehicle with only mandatory options, no cargo (internal or external), a tongue load of 10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel trailer), and driver only (150 lb. [68 kg]). Consult your d[...]

  • Page 122

    5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4. 6. If your vehicle will be towing a trailer , load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the avail[...]

  • Page 123

    Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this Owner’ s Guide . Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slo[...]

  • Page 124

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-150 Regular V an (7000 GVWR) 4.6L 3.55 11500 (5216) 6500 (2948) 60 (5.52) 5.4L 3.55 12000 (5443) 6900 (3130) 60 (5.52) E-150 Regular W agon (7–passenger) ([...]

  • Page 125

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-250 Extended V an (7300 GVWR) 4.6L 3.73 11500 (5216) 6000 (2722) 60 (5.52) E-250 Extended V an (8600 GVWR) 4.6L 4.10 12000 (5443) 6400 (2903) 60 (5.52) 5.4L [...]

  • Page 126

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.52) E-350 Extended V an (9400 GVWR) 5.4L 3.73 13000 (5897) 7300 (3311) 60 (5.52) 5.4L 4.10 13000 (5897) 7300 (3311) 6[...]

  • Page 127

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Regular W agon (8–passenger) (8600 GVWR) 5.4L 3.73 13000 (5897) 7000 (3175) 60 (5.52) E-350 Regular W agon (8–passenger) (8700 GVWR) 6.8L 3.73 15000 [...]

  • Page 128

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Cutaway (138” wheelbase, dual rear wheel) (10700 GVWR) 5.4L 4.10 13000 (5897) 7800 (3538) 60 (5.52) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.52) E-350[...]

  • Page 129

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Stripped Chassis (138” wheelbase) (10000 GVWR) 5.4L 4.10 13000 (5897) 8500 (3856) 60 (5.52) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.52) E-350 Strippe[...]

  • Page 130

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-450 Cutaway (176” wheelbase) (14050 GVWR) 6.8L 4.56 20000 (9072) 10000 (4536) 60 (5.52) E-450 Stripped Chassis (158” wheelbase) (14050 GVWR) 5.4L 4.56 13[...]

  • Page 131

    Note: Do not exceed the GVWR or the GA WR specified on the certification label. T owing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury . Preparing to tow Use the prop[...]

  • Page 132

    Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a one inch (25.4 mm) shank diameter . The bumper has a 5,000 lb. (2,270 kg) trailer weight and 500 lb. (227 kg) tongue weight capacity . If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must[...]

  • Page 133

    • If you will be towing a trailer frequently in hot weather , hilly conditions, at GCW , or any combination of these factors, consider refilling your rear axle with synthetic gear lube if not already so equipped. Refer to the Maintenance and specifications chapter for the lubricant specification. Remember that regardless of the rear axle lube use[...]

  • Page 134

    RECREATIONAL TOWING (ALL WHEELS ON THE GROUND) An example of recreational towing would be towing your vehicle on a trip behind a motorhome. Follow these guidelines if you have the need for recreational towing of your vehicle with all four wheels on the ground. These guidelines are designed to ensure that your transmission is not damaged. 2WD vehicl[...]

  • Page 135

    STARTING Positions of the ignition 1. ACCESSORY , allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the automatic transmission gearshift lever and allows key removal. 3. OFF , shuts off the engine and all accessories without locking the steering wheel. This position also allows the automa[...]

  • Page 136

    Do not park, idle, or drive your vehicle in dry grass or other dry ground cover . The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding a[...]

  • Page 137

    2. Make sure the headlamps and electrical accessories are off. • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). • T urn the key to 4 (ON) without turning the key to 5 (ST ART). Make sure the corresponding lights illuminate or illuminate briefly . If a light fails to illuminate, have the vehicle serviced. • If [...]

  • Page 138

    Starting the engine 1. T urn the key to 4 (ON) without turning the key to 5 (ST ART). 2. T urn the key to 5 (ST ART), then release the key as soon as the engine starts. Excessive cranking could damage the starter . Note: If the engine does not start within five seconds on the first try , turn the key to 3 (OFF), wait 10 seconds and try again. If th[...]

  • Page 139

    BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified s[...]

  • Page 140

    Parking brake T o set the parking brake (1), press the parking brake pedal down until the pedal stops. T o release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park). The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake is released. The parki[...]

  • Page 141

    A high crown in the road or high crosswinds may also make the steering seem to wander/pull. T RACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the T raction-Lok axle functions like a standard rear axle. The axle may exhibit a sl[...]

  • Page 142

    shift rearward. As a result, the van has less resistance to rollover and handles differently from other commonly driven passenger vehicles, making it more difficult to control in an emergency situation. Placing any load on the roof also raises the center of gravity and increases the potential for rollover . The van should be operated by an experien[...]

  • Page 143

    • If the vehicle goes from one type of surface to another (i.e., from concrete to gravel) there will be a change in the way the vehicle responds to a maneuver (steering, acceleration or braking). Again, avoid these abrupt inputs. ADVANCET RAC 姞 WITH ROLL STABILITY CONTROL (RSC) STABILITY ENHANCEMENT SYSTEM (IF EQUIPPED) The AdvanceT rac 威 wit[...]

  • Page 144

    • Changing lanes on a snow-rutted road. • Entering a snow-free road from a snow-covered side street, or vice versa. • Entering a paved road from a gravel road, or vice versa. • Hitting a curb while turning. • Driving on slick surfaces. • Cornering while towing a heavily loaded trailer (refer to T railer towing in the T ires, Wheels and [...]

  • Page 145

    Pressing the control will disable the AdvanceT rac 威 with RSC system and the traction enhancement feature at and below 20 mph (32 km/h). If the vehicle is stuck in snow or mud or when driving in deep sand, switching off the AdvanceT rac 威 with RSC system may be beneficial so the wheels are allowed to spin. If your vehicle seems to lose engine p[...]

  • Page 146

    AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the[...]

  • Page 147

    Understanding the gearshift positions of the 4–speed automatic transmission This vehicle is equipped with an adaptive T ransmission Shift Strategy . Adaptive Shift Strategy offers the optimal transmission operation and shift quality . When the vehicle’ s battery has been disconnected for any type of service or repair , the transmission will nee[...]

  • Page 148

    N (Neutral) W ith the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy . T ransmission operates in gears one through four . Overdrive can be deactivated by pressing the transmission control switch on the[...]

  • Page 149

    • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever . • W ill not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. Forced down[...]

  • Page 150

    T o put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park). T urn the ignition to the LOCK position and remove the key whenever you leave your vehicle. R (Reverse) W ith the gearshift lever in R (Re[...]

  • Page 151

    transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load conditions, the transmission may downshift, slow the vehicle and control the vehicle speed when descending a hill, without the accelerator pedal b[...]

  • Page 152

    Understanding the shift positions of the 5–speed automatic transmission (if equipped - diesel engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning. T o put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear T o put your vehicle [...]

  • Page 153

    D (Drive) without Overdrive D (Drive) without Overdrive can be activated by pressing the transmission control switch (TCS) on the end of the gearshift lever . • This position allows for all forward gears except overdrive. • The OFF lamp on the gearshift lever is illuminated. • Provides engine braking. • Use when driving conditions cause exc[...]

  • Page 154

    If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface. • It may be safer to stay on the apron or sh[...]

  • Page 155

    aftermarket PTO installer since the duration of operation limit for the aftermarket PTO may be less than 10 minutes. A more complete description of PTO operation is discussed in the Ford T ruck Body Builders Layout Book, found at www .fleet.ford.com/truckbbas. DRIVING THROUGH WATER If driving through deep or standing water is unavoidable, proceed v[...]

  • Page 156

    ROADSIDE ASSISTANCE Getting roadside assistance T o fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New V ehicle Limited W arranty . The service is available: • 24–hours, seven days a week • for the New V ehicle Limited W arranty perio[...]

  • Page 157

    Using roadside assistance Complete the roadside assistance identification card and place it in your wallet for quick reference. In the United States, this card is found in the Owner Guide portfolio in the glove compartment. In Canada, the card is found in the Owner Information Guide in the glove compartment. U.S. Ford or Mercury vehicle customers w[...]

  • Page 158

    Note: W ith extended use, the flasher may run down your battery . FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated. Except for commercial stripped chassis veh[...]

  • Page 159

    On commercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. T o reset the switch: 1. T urn the ignition OFF . 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. T urn the ignition ON. 5. W ait a few seconds and return the key to OFF . 6. Mak[...]

  • Page 160

    Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A T an T an — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Y ellow Y ellow Y ellow Blu[...]

  • Page 161

    The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 5A 4–Wheel Anti–lock Brake System (4W ABS) module 2 10A Remote Keyless Entry (RKE), O/D cancel, IVD module 3 15A T rip computer , Radio, Overhead console 4 15A Courtesy lamps 5 30A Power lock switches, Power locks without RKE 6 10A[...]

  • Page 162

    Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 8 30A Radio capacitor(s), Ignition coil, Powertrain Control Module (PCM) diode, PCM power relay 9 5A Wiper control module 10 20A Main light switch, Park lamps, License lamp (external lamps), Multi-function switch (flash-to-pass) 11 15A Multi-function switch (hazards), [...]

  • Page 163

    Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 32 20A Power point #1 (instrument panel) 33 10A Start relay 34 — Not used 35 — Not used 36 5A Instrument illumination 37 — Not used 38 — Not used 39 10A T railer tow electric brake, Center High-Mounted Stop Lamp (CHMSL), Brake lamps 40 20A Power point #2 (2nd r[...]

  • Page 164

    The high-current fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 1 — Powertrain Control Module (PCM) diode 2 — Not used 3 10A* Daytime Running Lamps (DRL) module, A/C clutch 4 5A* Heated PCV (4.6L and 6.8L gasoline engines) 5 15A* Horn relay 6 2A* Brake pressure switch 7 60A** Ignition switch, [...]

  • Page 165

    Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 13 20A** Fuel pump relay 14 50A** Auxiliary blower relay 15 30A** Main light switch 16 20A** Injectors (gasoline engines) 17 50A** Blower motor relay (blower motor) 18 60A** Engine compartment fuses 3, 5 and 26, Instrument panel fuses 26 and 32, Start relay 19 50A** IDM relay (d[...]

  • Page 166

    Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description H — Blower motor relay J — Accessory delay relay K — Start relay * Mini fuses ** Maxi fuses Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in the center of the instrument panel. Have a certified technician or your [...]

  • Page 167

    Engine compartment relay module The engine compartment relay module is located in one of two places depending on which type of engine your vehicle is equipped with: • Gasoline engine: driver side of the engine compartment above the brake master cylinder . • Diesel engine: passenger side of the engine compartment behind the power distribution bo[...]

  • Page 168

    Dissimilar spare tire/wheel information (if equipped) Failure to follow these guidelines could result in an increased risk of loss of vehicle control, injury or death. Y our vehicle may be equipped with a dissimilar spare tire/wheel. A dissimilar spare tire/wheel is defined as a spare tire and/or wheel that is different in brand, size or appearance[...]

  • Page 169

    Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle (except cutaway and stripped chassis models). T o remove the spare tire: 1. Open the rear doors and remove the thumb screw and anti-theft bracket. If finger pressure will not remove the thumb screw , use the lug wrench to loosen the screw . 2. Remove the[...]

  • Page 170

    Tire change procedure Preparing to change the tire T o help prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. 1. Park on a level surface. 2. Activate the warning flashers. 3. Pl[...]

  • Page 171

    6. Remove the spare tire and jack from the storage location. • the jack is located in the rear right-hand side of the cargo area. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8.[...]

  • Page 172

    2. Position the jack to raise the front or rear wheel. • Never use the front or rear differential as a jacking point. Rear axle jacking points - All models except E-350 Dual Rear Wheel (DR W) and E-450: Rear axle jacking points - E-350 Dual Rear Wheel (DR W) and E-450: 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Roadside Emergenci[...]

  • Page 173

    Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Raise the jack until the wheel is completely off the ground. (T urn jack handle clockwise if your vehicle is equipped with a screw-type jack or pump the jack if equipped with a hydraulic jack.) [...]

  • Page 174

    • 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 6. Install any wheel covers, ornaments or hub caps. Make sure they are screwed or snapped in place. 7. Stow the jack, handle and lug w[...]

  • Page 175

    5. Repeat this tightness check procedure when servicing the spare tire pressure (every six months, as per your scheduled maintenance information), or at any time that the spare tire is disturbed through service of other components. 6. If removed, install the spare tire lock (if equipped) into the bumper drive tube with the spare tire lock key (if e[...]

  • Page 176

    When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come[...]

  • Page 177

    4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. T urn the heater fan on in both vehicles to protect any electrical surges. T urn all other accessories off. Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) te[...]

  • Page 178

    3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery . 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’ s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding [...]

  • Page 179

    Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery . 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’ s batter[...]

  • Page 180

    3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’ s battery . 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’ s battery . After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle c[...]

  • Page 181

    WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or , if you are a member of a roadside assistance program, your roadside assistance service provider . Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing pr[...]

  • Page 182

    GETTING THE SERVICES YOU NEED At home Y ou must take your Ford vehicle to an authorized Ford dealer for warranty repairs. While any Ford dealership handling your vehicle line will provide warranty service, we recommend you return to your selling dealer who wants to ensure your continued satisfaction. Please note that certain warranty repairs requir[...]

  • Page 183

    In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P .O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www .ford.ca Away from home–motorhome service If you own a motorhome built on a Ford Chassis and are away from home when your vehicle needs service, or if you need more help than the dealership could provide[...]

  • Page 184

    In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss W arranty Act, or to the extent allowed by state law , before pursuing replacement or repurchase remedies provided by certain state laws. This dispute handling procedure is not required prior to enforcing state cre[...]

  • Page 185

    THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change elig[...]

  • Page 186

    Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln Mercury dealership management, recognized for their busin[...]

  • Page 187

    Oral presentations If you would like to make an oral presentation, indicate YES to question 6 on the application. While it is your right to make an oral presentation before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. An oral presentation may be requested by the Board as well. [...]

  • Page 188

    UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) For vehicles delivered to authorized Canadian dealerships. In those cases where you continue to feel that the efforts by Ford of Canada and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory , Ford of Canada participates in an impartial third party media[...]

  • Page 189

    If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www .ford-esp.com. GETTING ASSIST ANCE OUTSIDE[...]

  • Page 190

    ORDERING ADDITIONAL OWNER’S LITERA TURE T o order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORA TED P .O. Box 07150 Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website: w[...]

  • Page 191

    W ASHING THE EXTERIOR W ash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail W ash (ZC-3–A), which is available from your dealer . • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a [...]

  • Page 192

    • Do not allow paint sealant to come in contact with the sliding door electrical contact switches. Paint sealant or other contaminants could interfere with the proper operation of the power locks or radio speakers. If necessary , clean the contacts with Motorcraft Bug and T ar Remover (ZC-42) to remove any sealant. Do not use any abrasives on the[...]

  • Page 193

    • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while[...]

  • Page 194

    • Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • W iper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly . INSTRUMENT PANEL AND CLUSTER LENS Clean the in[...]

  • Page 195

    Do not use cleaning solvents, bleach or dye on the vehicle’ s seatbelts, as these actions may weaken the belt webbing. LEATHER SEATS (IF EQUIPPED) Y our leather seating surfaces have a clear , protective coating over the leather . • T o clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11–A). Dry the area with a sof[...]

  • Page 196

    Motorcraft Deluxe Leather and Vinyl Cleaner (U.S. only) (ZC-11–A) Motorcraft Detail W ash (ZC-3–A) Motorcraft Dusting Cloth (ZC-24) Motorcraft Engine Shampoo and Degreaser (U.S. only) (ZC-20) Motorcraft Engine Shampoo (Canada only) (CXC-66-A) Motorcraft One Step W ash and W ax Concentrate (ZC-6-A) Motorcraft Paint Sealant (ZC-45) Motorcraft Pre[...]

  • Page 197

    SERVICE RECOMMENDATIONS T o help you service your vehicle: • W e highlight do-it-yourself items in the engine compartment for easy location. • W e provide scheduled maintenance information which makes tracking routine service easy . If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check[...]

  • Page 198

    OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. HOOD 2006 Econoline (eco) Owners Guide (post-2002-fmt) [...]

  • Page 199

    IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.0 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement for diesel engine component locations. 1. W indshield washer fluid reservoir 2. Engine oil filler cap 3. Automatic transmission fluid dipstick 4. Air filter assembly 5[...]

  • Page 200

    WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low . In very cold weather , do not fill the reservoir completely . Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter . State or local regulations on volatile organic compounds may restrict the use of methano[...]

  • Page 201

    5. Locate and carefully remove the engine oil level indicator (dipstick). 6. W ipe the indicator clean. Insert the indicator fully , then remove it again. • If the oil level is within this range, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below this mark, engine oil must be added to raise the level within the normal oper[...]

  • Page 202

    • Do not overfill the engine with oil. Oil levels above this mark may cause engine damage. If the engine is overfilled, some oil must be removed from the engine by a qualified service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oi[...]

  • Page 203

    economy requirements of the International Lubricant Standardization and Approval Committee (ILSAC), comprised of U.S. and Japanese automobile manufacturers. T o protect your engine’ s warranty use Motorcraft SAE 5W -20 or an equivalent 5W -20 oil meeting Ford specification WSS-M2C930-A. SAE 5W -20 oil provides optimum fuel economy and durability [...]

  • Page 204

    If the electrolyte level in the battery is low , you can add plain tap water to the battery , as long as you do not use hard water (water with a high mineral or alkali content). If possible, however , try to only fill the battery cells with distilled water . If the battery needs water often, have the charging system checked. If your battery has a c[...]

  • Page 205

    Keep batteries out of reach of children. Batteries contain sulfuric acid. A void contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attent[...]

  • Page 206

    If the battery has been disconnected or a new battery has been installed, the clock and radio settings must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner . Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling a[...]

  • Page 207

    When the engine is cold, check the level of the engine coolant in the reservoir . • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application). • Refer to scheduled maintenance information for service interval schedules. • Be sure to read[...]

  • Page 208

    Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly . Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluid container . If sprayed on the windshield, engine coolant could make it difficult to see throug[...]

  • Page 209

    coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant. T o reduce the risk of personal injury , make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is un[...]

  • Page 210

    Used engine coolant should be disposed of in an appropriate manner . Follow your community’ s regulations and standards for recycling and disposing of automotive fluids. Coolant refill capacity T o find out how much fluid your vehicle’ s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as o[...]

  • Page 211

    What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. How fail-safe cooling works If the engine begins to ove[...]

  • Page 212

    Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility . Driving the vehicle without repairing the engine problem increases the chance of engine damage. T ake your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Impo[...]

  • Page 213

    Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before refueling your vehicle. • Always turn off the vehicle before refueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injur[...]

  • Page 214

    Refueling Fuel vapor burns violently and a fuel fire can cause severe injuries. T o help avoid injuries to you and others: • Read and follow all the instructions on the pump island; • T urn off your engine when you are refueling; • Do not smoke if you are near fuel or refueling your vehicle; • Keep sparks, flames and smoking materials away [...]

  • Page 215

    If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you[...]

  • Page 216

    Do not be concerned if your engine sometimes knocks lightly . However , if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation driveability p[...]

  • Page 217

    Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to scheduled maintenance information for the appropriate intervals for changing the fuel filter . Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraf[...]

  • Page 218

    • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up. • Have the vehicle loading and distribution the same every time. Y our results will be most accurate if your filling met[...]

  • Page 219

    • Slow down gradually . • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% less fuel than traveling at 65 mph [105 km/h]). • Revving the engine before turning it off may reduce fuel economy . • Using the air conditioner or defroster may reduce fuel economy . • Y ou may want to turn off the speed control in hilly terrai[...]

  • Page 220

    • T ransmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Close windows for high speed driving. EP A window sticker Every new vehicle should have the EP A window sticker . Contact your dealer if the window sticker is not supplied with your vehicle. The EP A window sticker sho[...]

  • Page 221

    Illumination of the indicator , charging system warning light, fluid leaks, strange odors, smoke or loss of engine power , could indicate that the emission control system is not working properly . Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment. Do not make any unauthorized changes to your ve[...]

  • Page 222

    Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your Check engine/Service engine soon light is on, refer to the description in the W arning lights and chimes section of the Instrument Cluster chapter . Y our vehicle may not pass the I/M t[...]

  • Page 223

    POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary , use only MERCON 威 AT F . Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick. It should be between the arr[...]

  • Page 224

    6. If the fluid is low , add fluid in small amounts, continuously checking the level until it reaches the FULL COLD range. Be sure to put the dipstick back in the reservoir . BRAKE FLUID The fluid level will drop slowly as the brakes wear , and will rise when the brake components are replaced. Fluid levels below the “MAX” line that do not trigg[...]

  • Page 225

    4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary , refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remov[...]

  • Page 226

    Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter . Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary ,[...]

  • Page 227

    Automatic transmission fluid filter (if equipped) The T orqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the driver’ s side of the transmission. Refer to the scheduled maintenance information for service intervals. T o replace the transmission filter: 1. Shut off the engine. 2. Unscrew remote filter [...]

  • Page 228

    Changing the air filter element 1. Disconnect the fresh air inlet tube from the radiator support. 2. Open the clamp that secures the two halves of the air filter housing together . 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to[...]

  • Page 229

    Component 1 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Oil filter FL-820-S FL-820-S FL-820-S PCV valve 2 Spark plugs 3 Automatic transmission filter 4 — FT -145 FT -145 1 Refer to the Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement for Motorcraft diesel engine service part numbers. 2 The PCV valve is a critical emission[...]

  • Page 230

    REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake Fluid Motorcraft High Performance DOT 3 Motor V ehicle Brake Fluid All Fill to line on reservoir Engine oil-gasoline engine (includes filter change) 8 Motorcraft SAE 5W -20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W -20 Super Premium Motor Oil (Canada) All 6.0 quarts (5[...]

  • Page 231

    Fluid Ford Part Name Application Capacity Power steering fluid Motorcraft MERCON 威 AT F All Keep in FULL range on dipstick Rear axle SAE 75W -140 Synthetic Rear Axle Lubricant 2 , 4 Visteon 8.8/9.75 inch conventional and T raction-Lok 5.5 pints (2.6L) 3 Dana M70 (M248) E-350 conventional and Limited Slip 6.3 pints (3.0L) 3 SAE 90 Hypoid Gear Oil [...]

  • Page 232

    Fluid Ford Part Name Application Capacity Fuel T ank N/A All regular and extended length vans and wagons 35.0 gallons (132.4L) 138 inch wheelbase (except E-Super Duty) 37.0 gallons (140.0L) 158 inch wheelbase (except E-Super Duty) 37.0 gallons (140.0L) 5 176 inch wheelbase (except E-Super Duty) 37.0 gallons (140.0L) 5 158 inch and 176 inch wheelbas[...]

  • Page 233

    3 Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole. Fill Visteon axles 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole. 4 Visteon T raction-Lok axles require 4 oz. (118 ml) of Additive Friction Modifier XL–3 or equivalent. Dana limited-slip axles (E250/350/450/550) require 8 oz. (237 ml) of A[...]

  • Page 234

    LUBRICANT SPECIFICATIONS Item Ford part name Ford part number Ford specification Brake fluid Motorcraft High Performance DOT 3 Motor V ehicle Brake Fluid PM-1 ESA-M6C25-A or WSS-M6C62–A Door weatherstrips Silicone Lubricant XL-6 ESR-M13P4-A Engine coolant Motorcraft Premium Gold Engine Coolant (yellow-colored) VC-7-A (U.S., except CA, OR and NM),[...]

  • Page 235

    Item Ford part name Ford part number Ford specification Automatic transmission (4R70/75 E) 1 Motorcraft MERCON 威 V AT F XT -5-QM MERCON 威 V Automatic transmission T orqShift (5–speed) 1 Motorcraft MERCON 威 SP AT F XT -6–QSP MERCON 威 SP Disc brake caliper rails Motorcraft Silicone Brake Caliper Grease and Dielectric Compound XG-3-A ESE-M[...]

  • Page 236

    Item Ford part name Ford part number Ford specification Dana conventional axles M60 (M248) E-250/350 M70FF (M267FF) E-350 M70HD (M273HD) E-450 SAE 80W -90 Premium Rear Axle Lubricant XY -80W90–QL WSP-M2C197–A W indshield washer fluid Motorcraft Premium W indshield W asher Concentrate ZC-32–A WSB-M8B16–A2 1 Ensure the correct automatic trans[...]

  • Page 237

    ENGINE DATA Engine * 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Cubic inches 281 330 415 Required fuel 87 octane 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Ignition system C o i lo np l u g C o i lo np l u g C o i lo np l u g Spark plug gap 0.052–0.056 inch (1.32–1.42mm) 0.052–0.056 inch (1.32–1[...]

  • Page 238

    4 5 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Maintenance and Specifications 238[...]

  • Page 239

    Cutaway/commercial stripped chassis models E-350 – inches (mm) E-450 – inches (mm) (1) Overall height Refer to Body Builder for specifications. (2) T rack front/rear Cutaway: 69.4 (1763) SRW : 72.1 (1831) DRW : 73.2 (1860) Stripped Chassis: 69.4 (1763) SRW : 72.1 (1831.4) DRW : 73.2 (1859) 69.4 (1763)/ 77.7 (1974) (3) Overall width Refer to Bod[...]

  • Page 240

    Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers. T ransmission/T ransax[...]

  • Page 241

    GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer . These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance [...]

  • Page 242

    Lifestyle Mobile-ease hands-free communication system T railer hitches, wiring harnesses and accessories Peace of mind First aid and highway safety kits Keyless entry keypad Remote start V ehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When ad[...]

  • Page 243

    A Accessory delay .......................... 48 AdvanceT rac .............................. 143 Air cleaner filter ............... 227–228 Airbag supplemental restraint system .......................................... 74 and child safety seats .............. 76 description ................................ 74 disposal ............................[...]

  • Page 244

    wiper blades ............................ 193 Climate control (see Air conditioning or Heating) ......30, 32 Clock adjust 6-CD in dash .......................21, 26 AM/FM ....................................... 19 Compass, electronic ....................45 calibration ................................. 46 set zone adjustment ................. 46 Con[...]

  • Page 245

    F Fail safe cooling ........................ 211 Fluid capacities ......................... 230 Four -Wheel Drive vehicles preparing to drive your vehicle ..................................... 141 Fuel ............................................ 212 calculating fuel economy ....... 217 cap ........................................... 214 capacity .[...]

  • Page 246

    interior lamps ........................... 37 replacing bulbs ................... 38–42 Lane change indicator (see T urn signal) ........................ 37 Lights, warning and indicator .... 12 anti-lock brakes (ABS) .......... 139 Load limits ................................. 116 Loading instructions ................. 123 Lubricant specificatio[...]

  • Page 247

    Spare tire (see Changing the T ire) ........... 169 Spark plugs, specifications .....................228, 237 Special notice ................................ 8 ambulance conversions .............. 7 diesel-powered vehicles ............. 7 utility-type vehicles .................... 7 Specification chart, lubricants ........................... 234, 2[...]

  • Page 248

    248[...]