Ford 2009 E-150 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Ford 2009 E-150, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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Table of contents for the manual

  • Page 1

    Introduction 4 Instrument Cluster 12 W arning lights and chimes 12 Gauges 17 Entertainment Systems 20 AM/FM stereo 20 AM/FM stereo with CD 22 AM/FM stereo with CDX6/MP3 27 Auxiliary input jack 34 Satellite radio information 38 Navigation system 41 Climate Controls 42 Heater only 42 Manual heating and air conditioning 43 Lights 45 Headlamps 45 T urn[...]

  • Page 2

    Seating and Safety Restraints 90 Seating 90 Safety restraints 98 Airbags 107 Child restraints 117 Tires, Wheels and Loading 136 T ire information 138 T ire inflation 140 T ire Pressure Monitoring System (TPMS) 156 V ehicle loading 167 T railer towing 174 T railer brake controller -integrated 184 Recreational towing 189 Driving 190 Starting 190 Brak[...]

  • Page 3

    Cleaning 258 Underbody preservation 263 Maintenance and Specifications 265 Engine compartment 267 Engine oil 269 Battery 272 Engine coolant 275 Fuel information 281 Air filter(s) 300 Part numbers 302 Maintenance product specifications and capacities 303 Engine data 310 Accessories 314 Index 316 All rights reserved. Reproduction by any means, electr[...]

  • Page 4

    CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following [...]

  • Page 5

    W arning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment W e must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste, cleaning and lubricatio[...]

  • Page 6

    Do not add friction modifier compounds or special break-in oils since these additives may prevent piston ring seating. See Engine oil in the Maintenance and Specifications chapter for more information on oil usage. SPECIAL NOTICES New V ehicle Limited W arranty For a detailed description of what is covered and what is not covered by your vehicle’[...]

  • Page 7

    V ehicle Modification Data Recording Some aftermarket products may cause severe engine and/or transmission damage; refer to the What is not covered section in The new vehicle limited warranty for your vehicle chapter of your vehicle’ s W arranty Guide for more information. Some vehicles are equipped with Powertrain Control Systems that can detect[...]

  • Page 8

    Before you drive your vehicle, please read this Owner’ s Guide carefully . Y our vehicle is not a passenger car . As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of vehicle control, vehicle rollover , personal injury or death. Using your vehicle as an ambulance If your light truck is equipped with[...]

  • Page 9

    Cell phone use The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs. However , drivers must not compromise their own or others’ safety when using such equipment. Mobile Communications can enhance personal safety and security when appropriately used, particularly in emergency [...]

  • Page 10

    These are some of the symbols you may see on your vehicle. V ehicle Symbol Glossary Safety Alert See Owner’ s Guide Fasten Safety Belt Airbag - Front Airbag - Side Child Seat Lower Anchor Child Seat T ether Anchor Brake System Anti-Lock Brake System Parking Brake System Brake Fluid - Non-Petroleum Based Parking Aid System Stability Control System[...]

  • Page 11

    V ehicle Symbol Glossary Power W indows Front/Rear Power W indow Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Panic Alarm Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan W arning Power Steering Fluid Maintain Correct Flu[...]

  • Page 12

    W ARNING LIGHTS AND CHIMES W arning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’ s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains [...]

  • Page 13

    Solid illumination after the engine is started indicates the On Board Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter . If the light is blinking, engine misfire is occurring which could damage your catalytic converter . Drive in a moderate fashion (avoid he[...]

  • Page 14

    W ARNING: Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur . It will take you longer to stop the vehicle. Have the vehicle checked by your authorized dealer . Driving extended distances with the parking brake engaged can cause brake failure and the risk of personal injury[...]

  • Page 15

    W ARNING: Never remove the coolant reservoir cap while the engine is running or hot. Low tire pressure warning (if equipped): Illuminates when your tire pressure is low . If the light remains on at start up or while driving, the tire pressure should be checked. Refer to Inflating your tires in the T ires, Wheels and Loading chapter . When the ignit[...]

  • Page 16

    Anti-theft system: Flashes when the SecuriLock™ Passive Anti-theft System has been activated. Overdrive off (if equipped): Illuminates when the overdrive function of the transmission has been turned off; refer to the Driving chapter . If the light does not illuminate, have the transmission serviced soon, or damage may occur . Charging system (R T[...]

  • Page 17

    Parking brake on warning chime: Sounds when the parking brake is set, the engine is running and the vehicle is driven more than 3 mph (5 km/h). GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (betw[...]

  • Page 18

    W ARNING: Never remove the coolant reservoir cap while the engine is running or hot. Odometer: Registers the total miles (kilometers) of the vehicle. Refer to Message center in the Driver Controls chapter on how to switch the display from Metric to English. T rip odometer: Registers the miles (kilometers) of individual journeys. Press the SELECT/RE[...]

  • Page 19

    Engine oil pressure gauge: Indicates engine oil pressure. The needle should stay in the normal operating range (between “L” and “H”). If the needle falls below the normal range, stop the vehicle, turn off the engine and check the engine oil level. Add oil if needed. If the oil level is correct, have your vehicle checked by your authorized d[...]

  • Page 20

    AUDIO SYSTEMS AM/FM stereo system (if equipped) W ARNING: Driving while distracted can result in loss of vehicle control, accident and injury . Ford strongly recommends that drivers use extreme caution when using any device that may take their focus off the road. The driver’ s primary responsibility is the safe operation of their vehicle. Only us[...]

  • Page 21

    2. AUDIO: Press AUDIO repeatedly to gain access to the following settings: BAL (Balance): Press AUDIO to reach the balance setting. Use / / SEEK to adjust the audio between the left (L) and right (R) speakers. F AD (Fade)–If equipped with four speaker audio system: Press AUDIO to reach the fade feature. Use / / SEEK to adjust the audio between th[...]

  • Page 22

    Setting the clock: Press and hold CLK until the hours begin to flash. Press / / SEEK to manually increase/decrease the hours. Press CLK again to set the minutes using / / SEEK to manually increase/decrease the minutes. Allow 10 seconds to pass to confirm that the time has been set. AM/FM Single CD/MP3 sound system (if equipped) W ARNING: Driving wh[...]

  • Page 23

    1. / (T uner): Press to manually go up or down the radio frequency . Also use in menu mode to select various settings. 2. (Phone): Pressing (Phone) results in “NO PHONE” message shown in display . 3. MENU: Press repeatedly to access the following settings: Setting the clock: Press MENU until SET HOURS or SET MINUTES is displayed. Use / to manua[...]

  • Page 24

    TREB (T reble): Press MENU to reach the treble setting. Use / to adjust. BAL (Balance): Press MENU to reach the balance setting. Use / to adjust the audio between the left (L) and right (R) speakers. Press OK to close and return to the main menu. F ADE (If equipped with four speaker audio system): Press MENU to reach the fade setting. Use / to adju[...]

  • Page 25

    5. SEEK: In radio mode, press / to access the previous/next strong station. In CD mode, press / to access the previous/next CD track. 6. / OK (Play/Pause): This control is operational in CD/MP3 mode. When a CD/MP3 is playing, press to pause or play the current CD/MP3. The CD/MP3 status will display in the radio display . OK: Use in various menu sel[...]

  • Page 26

    12. Memory presets: T o set a station, select the desired frequency band, AM, FM1 or FM2. T une to the desired station. Press and hold a preset button until sound returns and PRESET # SA VED appears in the display . Y ou can save up to 18 stations, six in AM, six in FM1 and FM2. 13. TEXT/SCAN: In radio and CD/MP3 mode, press and hold for a brief sa[...]

  • Page 27

    Premium/Audiophile AM/FM in-dash six CD/MP3 satellite compatible sound system (if equipped) W ARNING: Driving while distracted can result in loss of vehicle control, accident and injury . Ford strongly recommends that drivers use extreme caution when using any device that may take their focus off the road. The driver’ s primary responsibility is [...]

  • Page 28

    In CA TEGOR Y mode (if equipped), press to scroll through the list of available SIRIUS channel categories. Satellite radio is available only with a valid SIRIUS radio subscription. Check with your authorized dealer for availability . 2. (Phone): Pressing (Phone) results in “NO PHONE” message shown in display . 3. MENU: Press repeatedly to acces[...]

  • Page 29

    and the display will read SONG DELETED. If you do not want to delete the currently listed song, press / to select either RETURN or CANCEL. Note: If there are no songs presently saved, the display will read NO SONGS. • DELETE ALL SONGS: Press OK to delete all song’ s from the system’ s memory . The display will read ARE YOU SURE ? Press OK to [...]

  • Page 30

    T o view the station name or type: When the desired category appears in the display , press TEXT/SCAN to toggle between displaying the station type (COUNTRY , ROCK, etc.) or the station name (WYCD, WXYZ, etc.). BASS: Press MENU to reach the bass setting. Use / to adjust. TREB (T reble): Press MENU to reach the treble setting. Use / to adjust. BAL ([...]

  • Page 31

    In satellite radio mode (if equipped), press SEEK, SEEK to seek to the previous/next channel. If a specific category is selected, (Jazz, Rock, News, etc.), press SEEK, SEEK to seek to the previous/next channel in the selected category . Press and hold SEEK, SEEK to fast seek through the previous /next channels. In TEXT MODE, press SEEK, SEEK to vie[...]

  • Page 32

    10. FF (Fast forward): Press FF to manually advance in a CD/MP3 track. 11. REW (Rewind): Press REW to manually reverse in a CD/MP3 track. 12. Memory presets: T o set a station, select the desired frequency band, AM, FM1 or FM2. T une to the desired station. Press and hold a preset button until sound returns and PRESET # SA VED appears in the displa[...]

  • Page 33

    14. AM/FM: Press to select AM/FM1/FM2 frequency band. 15. ON/OFF/V olume: Press to turn ON/OFF . T urn to increase/decrease volume. Note: If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. 16. CD: Press to enter CD/MP3[...]

  • Page 34

    19. CD slot: Insert a CD label side up. Auxiliary input jack (if equipped) W ARNING: Driving while distracted can result in loss of vehicle control, accident and injury . Ford strongly recommends that drivers use extreme caution when using any device that may take their focus off the road. The driver’ s primary responsibility is the safe operatio[...]

  • Page 35

    6. Press AUX on the vehicle radio repeatedly until LINE, LINE IN or SYNC LINE IN appears in the display . Y ou should hear audio from your portable music player although it may be low . 7. Adjust the sound on your portable music player until it reaches the level of the FM station or CD by switching back and forth between the AUX and FM or CD contro[...]

  • Page 36

    Radio reception factors: There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, the weaker the signal and the weaker the reception. • T errain: Hills, mountains, tall buildings, power lines, electric fences, traffic lights and thunderstorms can interfere with your reception. • [...]

  • Page 37

    Do not use any irregular shaped CDs or discs with a scratch protection film attached. CDs with homemade paper (adhesive) labels should not be inserted into the CD player as the label may peel and cause the CD to become jammed. It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels. Ballpoint pen[...]

  • Page 38

    Sample MP3 structure If you are burning your own MP3 discs, it is important to understand how the system will read the structures you create. While various files may be present, (files with extensions other than mp3), only files with the .mp3 extension will be played. Other files will be ignored by the system. This enables you to use the same MP3 d[...]

  • Page 39

    • T errain: Hills, mountains, tall buildings, bridges, tunnels, freeway overpasses, parking garages, dense tree foliage and thunderstorms can interfere with your reception. • Station overload: When you pass a ground based broadcast repeating tower , a stronger signal may overtake a weaker one and result in an audio mute. Unlike AM/FM audible st[...]

  • Page 40

    Radio Display Condition Action Required ACQUIRING Radio requires more than two seconds to produce audio for the selected channel. No action required. This message should disappear shortly . SA T F AUL T Internal module or system failure present. If this message does not clear within a short period of time, or with an ignition key cycle, your receiv[...]

  • Page 41

    Radio Display Condition Action Required NO TEXT Song title information not available. Song title information not available at this time on this channel. The system is working properly . NO TEXT Category information not available. Category information not available at this time on this channel. The system is working properly . NO SIGNAL Loss of sign[...]

  • Page 42

    HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. T emperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. VENT : Distributes[...]

  • Page 43

    MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. T emperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. Also controls the airflow for the rear auxiliary syst[...]

  • Page 44

    During extreme high ambient temperatures when idling stationary for extended periods of time in gear , it is recommended to run the A/C in the MAX A/C position, turn off the rear A/C unit (if equipped), reduce blower fan speed from the highest setting and put the vehicle’ s transmission into the P ARK gear position to continue to receive cool air[...]

  • Page 45

    HEADLAMP CONTROL T urns the lamps off. T urns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. T urns the headlamps on. Daytime running lamps (DRL) (if equipped) T urns the headlamps on with a reduced output. T o activate: • the ignition must be in the on position and • the headlamp control is in the off or park[...]

  • Page 46

    Flash to pass Pull toward you slightly to activate and release to deactivate. P ANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable illuminated switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps. Note: If th[...]

  • Page 47

    T o adjust the headlamps: 1. Park your vehicle on a level surface about 25 feet (7.6 meters) away from a vertical plain surface (3). Check your headlamp alignment at night or in a dark area so that you can see the headlamp beam pattern. • (1) 8 feet (2.4 meters) • (2) Center height of lamp to ground • (3) 25 feet (7.6 meters) • (4) Horizont[...]

  • Page 48

    7. On the wall or screen, locate the high intensity area of the beam pattern. The left edge of the high intensity area should be even with the vertical line corresponding to the headlamp under adjustment. If the left edge of the high intensity area is not even with the vertical line, follow the next step to adjust it. 8. Locate the horizontal adjus[...]

  • Page 49

    5. Locate the vertical adjuster on the back of each headlamp, then use a long Phillips #2 screwdriver to turn the adjuster either counterclockwise (to adjust down) or clockwise (to adjust up) aligning the upper edge of the light pattern up to the horizontal line. 6. Repeat step 3–5 for the other headlamp. 7. Close the hood and turn off the lamps.[...]

  • Page 50

    Cargo lamps The dome portion of the cargo lamp, the center light, can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened. W ith the ignition key in the accessory or on position, the rear lamp can be turned on or off by sliding the control. Front and rear courtesy/reading lamps The dome portion of the[...]

  • Page 51

    Examples of unacceptable moisture (usually caused by a lamp water leak) are: • W ater puddle inside the lamp • Large water droplets, drip marks or streaks present on the interior of the lens T ake your vehicle to dealer for service if any of the above conditions of unacceptable moisture are present. Using the right bulbs Replacement bulbs are s[...]

  • Page 52

    Replacing exterior bulbs Check the operation of all bulbs frequently . Replacing headlamp bulbs (aerodynamic) 1. Make sure the headlamp switch is in the off position and open the hood. 2. Remove the three screws from the top and bottom front of the headlamp assembly and pull the assembly straight out. 3. Disconnect the electrical connector by squee[...]

  • Page 53

    2. Remove the four screws from the top and bottom front of the headlamp assembly and carefully remove the lamp/bezel. 3. Remove the four screws and the retaining ring. 4. Disconnect the electrical connector from the lamp and remove the lamp. T o install the new lamp, follow the removal procedures in reverse order . Replacing front parking lamp/turn[...]

  • Page 54

    Replacing side marker bulbs 1. Make sure the headlamp control is in the off position. 2. Remove the headlamp assembly . Refer to Replacing headlamp bulbs in this section. Aerodynamic Sealed beam 3. Rotate the bulb socket counterclockwise and remove. 4. Carefully pull the bulb straight out of the socket. T o complete installation, follow the removal[...]

  • Page 55

    Replacing high-mount brakelamp bulbs On vehicles without a rear headliner , the interior cargo lamp (if equipped) will have to be removed from under the high-mount brakelamp assembly located inside the vehicle. Then, do the following: 1. Remove the two screws from the high-mount brakelamp assembly and lift the lamp from the vehicle. 2. Remove the b[...]

  • Page 56

    Replacing stop/turn/tail/side marker/backup lamp bulbs The stop/turn/tail/side marker/backup lamp bulbs are located in the tail lamp assembly . Follow the same steps to replace any of the bulbs: 1. T urn the headlamp switch to the off position and then remove the four screws and the lamp assembly from vehicle. 2. Rotate bulb socket counterclockwise[...]

  • Page 57

    MULTI-FUNCTION LEVER W indshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. W indshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three [...]

  • Page 58

    TILT STEERING WHEEL T o adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. W ARNING: Never adjust the steering wheel when the vehicle is movi[...]

  • Page 59

    Storage compartment (if equipped) Press the release on the door to open the storage compartment. The storage compartment may be used to secure sunglasses or a similar object. Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 1. Place VELCRO 威 hook on[...]

  • Page 60

    Electronic compass/temperature display (if equipped) Outside air temperature The outside temperature display is contained in the overhead console. The temperature display can be turned off and on by pressing the SELECT control on the overhead console. The temperature can be displayed in Centigrade or Fahrenheit by pressing the SELECT control. If th[...]

  • Page 61

    3. Press and hold the SELECT control until V AR appears in the display , then release. The display should show the current zone number . 4. Press the SELECT control until the desired zone number appears. The display will flash and then return to normal operation. The zone is now updated. Compass calibration adjustment Perform this adjustment in an [...]

  • Page 62

    T o prevent the fuse from being blown, do not use the power point(s) over the vehicle capacity of 12 VDC/180W . If the power point or cigar lighter socket is not working, a fuse may have blown. Refer to Fuses and relays in the Roadside Emergencies chapter for information on checking and replacing fuses. T o have full capacity usage of your power po[...]

  • Page 63

    Press and pull the window switches to open and close windows. • Push down (to the first detent) and hold the switch to open. • Pull up (to the first detent) and hold the switch to close. One touch down Allows the driver’ s window to open fully without holding the control down. Push the switch completely down to the second detent and release q[...]

  • Page 64

    The mirror will automatically return to the normal state whenever the vehicle is placed in R (Reverse) to ensure a bright clear view when backing up. Do not block the sensors on the front and back of the interior rear view mirror since this may impair proper mirror performance. Do not clean the housing or glass of any mirror with harsh abrasives, f[...]

  • Page 65

    Spotter mirror on telescoping mirror (if equipped) The spotter mirror has a swivel that allows it to tilt up and down, and also to tilt left and right to increase side and rear visibility . Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garag[...]

  • Page 66

    SPEED CONTROL (IF EQUIPPED) W ith speed control set, you can maintain a set speed without keeping your foot on the accelerator pedal. W ARNING: Do not use the speed control in heavy traffic or on roads that are winding, slippery or unpaved. Setting speed control The controls for using your speed control are located on the steering wheel for your co[...]

  • Page 67

    Increasing speed while using speed control There are two ways to set a higher speed: • Press and hold the SET ACCEL control until you get to the desired speed, then release the control. Y ou can also use the SET ACCEL control to operate the T ap-Up function. Press and release this control to increase the vehicle set speed in increments by 1 mph ([...]

  • Page 68

    Turning of f speed control There are two ways to turn off the speed control: • Depress the brake pedal. This will not erase your vehicle’ s previously set speed. • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased. UPFITTER CONTROLS (IF EQUIPPED) Y our[...]

  • Page 69

    They are coded as follows: Switch Circuit number W ire color Fuse AUX 1 CAC05 Y ellow 30A AUX 2 CAC06 Green with Brown T race 30A AUX 3 CAC07 Violet with Green T race 10A AUX 4 CAC08 Brown 15A More detailed information about the Upfitter switches can be found in the Upfitter Switches bulletin found at www .fleet.ford.com/truckbbas/non-html/Q117R1.p[...]

  • Page 70

    Odometer/Trip odometer Refer to Gauges in the Instrument Cluster chapter . Distance to empty (DTE) Selecting this function from the INFO MENU estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions. Remember to turn the ignition off when refueling to allow this feature to correctly detect t[...]

  • Page 71

    Setup menu Press and hold the SELECT/RESET stem to get into the SETUP MENU sequence from the INFO MENU for the following displays: • Reset to English (if in another language) (see Note below) • Units (English/Metric) • Language • Autolock • Autounlock • Park Aid (if equipped) • Oil Life Reset and Start V alue Note: When returning to t[...]

  • Page 72

    2. Press and hold the SELECT/RESET stem to select a new language. Selectable languages are English, Spanish and French 3. Press the SELECT/RESET stem for the next SETUP MENU item or wait for more than four seconds to return to the INFO MENU. Autolock This feature automatically locks all vehicle doors when the vehicle is shifted into any gear and wh[...]

  • Page 73

    3. Press the SELECT/RESET stem for the next SETUP MENU item or wait for more than four seconds to return to the INFO MENU. Oil Life Reset and Start V alue An oil change is required whenever indicated by the message center and according to the recommended maintenance schedule. USE ONL Y RECOMMENDED ENGINE OILS. T o reset the oil monitoring system to[...]

  • Page 74

    The sequence of the system check report and how it appears in the message center is as follows: 1. OIL LIFE 2. ENGINE HOURS (Diesel engine only) 3. ENGINE IDLE HOURS (Diesel engine only) 4. CHARGING SYSTEM 5. AIR FIL TER (Diesel engine only) 6. DOOR AJAR 7. BRAKE SYSTEM 8. TBC GAIN = XX.X NO TRAILER (if equipped and no trailer connected) 9. TBC GAI[...]

  • Page 75

    W arning display Status Park brake engaged W arning returns after 10 minutes if condition still exists. Check brake system Service RSC now XXX miles to E fuel level low W arning returns after the ignition key is turned from off to on. W iring fault on trailer (if equipped) T railer brake module fault (if equipped) T railer connected (if equipped) T[...]

  • Page 76

    XXX MILES TO E FUEL LEVEL LOW — Displayed as an early reminder of a low fuel condition. WIRING F AUL T ON TRAILER (if equipped) — Displayed and accompanied by a single chime if there are certain faults in the vehicle wiring and trailer wiring/brake system. Refer to T railer towing in the T ires, Wheels and Loading chapter for more information. [...]

  • Page 77

    CHECK AIR FIL TER (Diesel engine only) — Refer to Instrument Cluster in your 6.0 and 6.4 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement. DRAIN W A TER SEPARA TOR (Diesel engine only) — Displayed when the water separator has reached a predetermined capacity and needs to be drained. Refer to your 6.0 and 6.4 Liter P[...]

  • Page 78

    KEYS The key operates all locks on your vehicle. Y ou should always carry a second key with you in a safe place in case you require it in an emergency . If your vehicle is equipped with the SecuriLock™ Passive Anti-theft system, your keys are electronically coded to your vehicle; using a non-coded key will not permit your vehicle to start. If you[...]

  • Page 79

    The autolock feature repeats when: • any door is opened then closed while the ignition is in the on position and the vehicle speed is 9 mph (15 km/h) or lower , and • the vehicle then attains a speed greater than 12 mph (20 km/h) for greater than two seconds. Deactivating/activating autolock feature Y our vehicle comes with the autolock feature[...]

  • Page 80

    Back cargo door lock (if equipped) The passenger side rear cargo door has a power door lock control mounted on the inside of the door . When this lock is pressed, all doors will lock/unlock. E-Guard Cargo Protection System™ (if equipped) The E-Guard Cargo Protection System™ insures that the side and cargo doors are double locked for extra secur[...]

  • Page 81

    For vehicles equipped with manual door locks: • The front door locks can be locked by using either the key or the manual door lock. • In order to activate the E-Guard Cargo Protection System™, use the key or the manual door lock to lock the side and back cargo doors. • The cargo doors cannot be unlocked using the manual door lock. W ARNING:[...]

  • Page 82

    • The rear door handle is located in the rear door below the glass. T o open the side or back cargo doors from the inside: 1. Unlock the E-Guard Cargo Protection System™ using the emergency handle. 2. Unlatch the door using the inside release handle. REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with part 15 of the FCC rules and with R[...]

  • Page 83

    The remote entry system allows you to lock or unlock all vehicle doors without a key . Note: The lock and unlock features work when the ignition is in any position. The panic feature is active when the ignition is in either the accessory , off or on positions. If there are problems with the remote entry system, make sure to take ALL remote entry tr[...]

  • Page 84

    Locking the doors 1. Press and release to lock all the doors. If all doors are closed the park lamps will flash once. 2. Press and release again within three seconds to confirm that all the doors are closed and locked. Note: The doors will lock again, the park lamps will flash and the horn will chirp once. If any door is ajar the park lamps will no[...]

  • Page 85

    2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery . Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery . Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery . Press the batt[...]

  • Page 86

    3. Cycle eight times rapidly (within 10 seconds) between the 3 (off) position and 4 (on). Note: The eighth turn must end in the 4 (on) position. 4. The doors will lock, then unlock, to confirm that the programming mode has been activated. 5. W ithin 20 seconds press any button on the remote entry transmitter . Note: If more than 20 seconds have pas[...]

  • Page 87

    Y our vehicle comes with two coded keys; additional coded keys may be purchased from your authorized dealer . The authorized dealer can program your spare keys to your vehicle or you can program the keys yourself. Refer to Programming spare keys for instructions on how to program the coded key . Note: The SecuriLock™ passive anti-theft system is [...]

  • Page 88

    Automatic disarming Switching the ignition to the on position with a coded key disarms the vehicle. Replacement keys If your keys are lost or stolen and you don’t have an extra coded key , you will need to have your vehicle towed to an authorized dealer . The key codes need to be erased from your vehicle and new coded keys will need to be program[...]

  • Page 89

    4. T urn the ignition from the 4 (on) position back to the 3 (off) position in order to remove the second coded key from the ignition. 5. W ithin 10 seconds of removing the second coded key , insert the new unprogrammed key (new key/valet key) into the ignition and turn the ignition from the 3 (off) position to the 4 (on) position (maintain ignitio[...]

  • Page 90

    SEATING W ARNING: Reclining the seatback can cause an occupant to slide under the seat’ s safety belt, resulting in severe personal injuries in the event of a collision. W ARNING: Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. W ARNING: Before returning the seatback to its original position[...]

  • Page 91

    Adjusting the front manual seat (if equipped) W ARNING: Never adjust the driver’ s seat or seatback when the vehicle is moving. W ARNING: Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Lift handle to move seat forward or backward. Pull lever up to adjust seatback. W ARNING: Before returning the sea[...]

  • Page 92

    Using the manual lumbar support (if equipped) The lumbar support control is located on the inboard side of the driver’ s seat. T urn the lumbar support control clockwise to increase firmness. T urn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) The control is located on the outboard [...]

  • Page 93

    Press the control to move the seat forward, backward, up or down. REAR SEATS Rear captains chair adjust — passenger side only Pull the lever to adjust the seat forward or backward. 2009 Econoline (eco) Owners Guide, 1st Printing USA (fus) Seating and Safety Restraints 93[...]

  • Page 94

    Quick-release captains chair (7 passenger configuration- second row only) T o remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pi[...]

  • Page 95

    1. Position the seat to the floor mount. 2. Pull the seat latch handle downward to lock the seat in position. 3. Make sure the safety belt is not twisted, then insert the safety belt tongue into detachable anchor until you hear a “click” and feel the latch engage. Rear bench seat T o remove the seats: 1. Disengage the lap/shoulder belt from the[...]

  • Page 96

    2. Find the clips attached near the ends of the lap/shoulder belts. 3. Clip the end of the belt to the stationary portion of the shoulder belt coming out of the trim panel. The end of the shoulder belt must be clipped in order to keep it from striking anything during vehicle operation. 2009 Econoline (eco) Owners Guide, 1st Printing USA (fus) Seati[...]

  • Page 97

    4. W ith assistance, pull the LH/RH seat latch release straps (1) (located behind the latch mechanisms) to release the latch from the rear strikers. 5. Lift the rear end of seat upward and rearward by pushing on the seatback (2) and lifting the seat cushion (3) to disengage the front seat hook and the rear seat latch from the striker . 6. W ith ass[...]

  • Page 98

    5. After the front LH/RH hooks are engaged to the LH/RH front striker pins, pull LH/RH seat latch release straps to allow engagement of the latch to the striker pins. Refer to the illustration in T o remove the rear seats above. 6. Pull/push seat back forward/backward to check for proper seat installation. W ARNING: Always latch the vehicle seat to[...]

  • Page 99

    W ARNING: In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a safety belt. W ARNING: Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair . 1) Use the shoulder belt on the outside shoulder only . [...]

  • Page 100

    • Front and rear seats 2. T o unfasten, push the release button and remove the tongue from the buckle. • Front and rear seats All safety restraints in the vehicle are combination lap and shoulder belts. All of the passenger combination lap and shoulder belts have three types of locking modes described below: V ehicle sensitive mode This is the [...]

  • Page 101

    This mode should be used any time a child safety seat, except a booster , is installed in passenger front or rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible. Refer to Safety restraints for children or Safety seats for children later in this chapter . How to use th[...]

  • Page 102

    W ARNING: After any vehicle collision, the safety belt systems at all seating positions (except the driver position, which does not have this feature) must be checked by an authorized dealer to verify that the automatic locking retractor feature for child seats is still functioning properly . In addition, all safety belts should be checked for prop[...]

  • Page 103

    W ARNING: Position the safety belt height adjusters so that the belt rests across the middle of your shoulder . Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Safety belt warning light and indicator chime The safety belt warning light illuminates in the inst[...]

  • Page 104

    If... Then... The driver’ s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off... The Belt-Minder 威 feature is activated - the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for approximately 5 minutes or until safety belt is buckled[...]

  • Page 105

    Reasons given... Consider ... “I was in a hurry” Prime time for an accident. Belt-Minder 威 reminds us to take a few seconds to buckle up. “Safety belts don’t work” Safety belts, when used properly , reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “T raffic is light” Nearly 1 of 2 deaths occur[...]

  • Page 106

    Deactivating/activating the Belt-Minder 姞 feature Read Step s1-5t horoughly before proceeding with the deactivation/activation programming procedure. The Belt-Minder 威 feature can be deactivated/activated by performing the following procedure: Before following the procedure, make sure that: • the parking brake is set • the gearshift is in P[...]

  • Page 107

    • This will enable the Belt-Minder 威 feature for that seating position if it is currently disabled. As confirmation, the safety belt warning light will flash four times per second for three seconds, followed by three seconds with the light off, then followed by the safety belt warning light flashing four times per second for three seconds again[...]

  • Page 108

    Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Airbags DO NOT inflate slowly; there is a risk of injury from a deploying airbag. W ARNING: All occupants of the vehicle, including the driver , should always properly wear their safety be[...]

  • Page 109

    W ARNING: Do not put anything on or over the air bag module. Placing objects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury . W ARNING: Do not attempt to service, repair , or modify the airbag supplemental restraint systems or its fuses. Contact your autho[...]

  • Page 110

    W ARNING: Airbags can kill or injure a child in a child seat. NEVER place a rear -facing child seat in front of an active airbag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. How does the airbag supplemental restraint system work? The airbag SRS is designed to activate when the vehicle sustains a lo[...]

  • Page 111

    The SRS consists of: • driver and passenger airbag modules (which include the inflators and airbags) • one or more impact and safing sensors • safety belt pretensioners • a readiness light and tone • a diagnostic module • and the electrical wiring which connects the components The diagnostic module monitors its own internal circuits and[...]

  • Page 112

    S.O.S. Post Crash Alert The S.O.S Post Crash Alert automatically flashes the turn signal lamps and sounds the horn three times at four second intervals in the event of a serious impact that deploys an airbag (front, side, side curtain or Safety Canopy 威 ) or the safety belt pretensioners. The S.O.S. Post Crash Alert can be turned off when any one[...]

  • Page 113

    Turning the passenger airbag of f 1. Insert the ignition key , turn the switch to OFF position and hold in OFF position while removing the key . 2. When the ignition is turned to the ON position the OFF light illuminates briefly , momentarily shuts off and then turns back on. This indicates that the passenger airbag is deactivated. W ARNING: If the[...]

  • Page 114

    W ARNING: If the OFF light is illuminated when the passenger airbag switch is in the ON position and the ignition switch is in ON, have the passenger airbag switch serviced at an authorized dealer immediately . The passenger side airbag should always be ON (the airbag OFF light should not be illuminated) unless the passenger is a person who meets t[...]

  • Page 115

    safety belts, because safety belts in modern vehicles are designed to work as a safety system with the airbags. Read all airbag warning labels in the vehicle as well as the other important airbag instructions and warnings in this Owner’ s Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride i[...]

  • Page 116

    W ARNING: This vehicle has special energy management safety belts for the driver and right front passenger . These particular belts are specifically designed to work with airbags to help reduce the risk of injury in a collision. The energy management safety belt is designed to give or release additional belt webbing in some accidents to reduce conc[...]

  • Page 117

    W ARNING: This vehicle has special energy management safety belts for the driver and right front passenger . These particular belts are specifically designed to work with airbags to help reduce the risk of injury in a collision. The energy management safety belt is designed to give or release additional belt webbing in some accidents to reduce conc[...]

  • Page 118

    Recommendations for Safety Restraints for Children Child size, height, weight, or age Recommended restraint type Infants or toddlers Children weighing 40 lb (18 kg) or less (generally age four or younger) Use a child safety seat (sometimes called an infant carrier , convertible seat, or toddler seat). Small children Children who have outgrown or no[...]

  • Page 119

    Recommendations for attaching child safety restraints for children Restraint T ype Child W eight Use any attachment method as indicated below by “X” LA TCH (lower anchors and top tether anchor) LA TCH (lower anchors only) Safety belt and top tether anchor Safety belt and LA TCH (lower anchors and top tether anchor) Safety belt only Rear facing [...]

  • Page 120

    W ARNING: Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision, which may result in serious injury or death. W ARNING: Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collisio[...]

  • Page 121

    restrained properly , then restrain the child in the child safety seat or with the belt-positioning booster . Remember that child seats and belt-positioning boosters vary and may be designed to fit children of different heights, ages and weights. Children who are too large for child safety seats or belt-positioning boosters (as specified by your ch[...]

  • Page 122

    When installing a child safety seat with combination lap/shoulder belts: • Use the correct safety belt buckle for that seating position. • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. • Keep the buckle release button pointing up and away from th[...]

  • Page 123

    3. While holding the shoulder and lap belt portions together , route the tongue through the child seat according to the child seat manufacturer’ s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until y[...]

  • Page 124

    8. Remove remaining slack from the belt. Force the seat down with extra weight, e.g., by pressing down or kneeling on the child restraint while pulling up on the shoulder belt in order to force slack from the belt. This is necessary to remove the remaining slack that will exist once the additional weight of the child is added to the child restraint[...]

  • Page 125

    forward-facing child seats, the top tether strap must also be attached to the proper top tether anchor , if a top tether strap has been provided with your child seat. Ford Motor Company recommends the use of a child safety seat having a top tether strap. See Attaching child safety seats with tether straps and Recommendations for attaching safety re[...]

  • Page 126

    • T welve passenger wagon • Fifteen passenger wagon The LA TCH lower anchors are located at the rear section of the rear seat between the cushion and seatback. Follow the child seat manufacturer’ s instructions to properly install a child seat with LA TCH attachments. Follow the instructions on attaching child safety seats with tether straps.[...]

  • Page 127

    without lifting the front of the child seat. Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash. Each time you use the safety seat, check that the seat is properly attached to the lower anchors and tether anchor , if applicable. T ug the child seat from side to side and forward and back where it is sec[...]

  • Page 128

    Once the child safety seat has been installed using either the safety belt, the lower anchors of the LA TCH system, or both, you can attach the top tether strap. Perform the following steps to install a child safety seat with tether anchors: Front passenger seating position The tether can be attached directly to the rear of the front seat. 1. Adjus[...]

  • Page 129

    2. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 3. Clip the tether strap hook to the seat pedestal at the location shown. If the tether strap is clipped incorrectly , the child safety seat may not be retained properly in the event of a collision. 4. Adjust the front right hand passenger sea[...]

  • Page 130

    5. T ighten the child safety seat tether strap according to the manufacturer’ s instructions. If the safety seat is not anchored properly , the risk of a child being injured in a collision greatly increases. Second row bucket seats (Quads) The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion. 1. [...]

  • Page 131

    Second, Third, Fourth, and Fifth row bench seats For the center position of a three-passenger bench seat, the tether strap can be attached directly to the tether bracket provided under the back edge of the seat cushion. For the outboard positions, the tether strap can be attached to the slot in the side of the seat pedestal. * : Although tether slo[...]

  • Page 132

    Child booster seats The belt-positioning booster (booster seat) is used to improve the fit of the vehicle safety belt. Children outgrow a typical child seat (e.g, convertible or toddler seat) when they weigh about 40 lb (18 kg) and are around four (4) years of age. Consult your child safety seat owner guide for the weight, height, and age limits sp[...]

  • Page 133

    Booster seats should be used until you can answer YES to ALL of these questions when seated without a booster seat: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat cushion? • Can the child sit without slouching? • Does the lap belt rest low across the hips? • Is the shou[...]

  • Page 134

    Children and booster seats vary in size and shape. Choose a booster that keeps the lap belt low and snug across the hips, never up across the stomach, and lets you adjust the shoulder belt to cross the chest and rest snugly near the center of the shoulder . The drawings below compare the ideal fit (center) to a shoulder belt uncomfortably close to [...]

  • Page 135

    Move a child to a different seating location if the shoulder belt does not stay positioned on the shoulder during use. Follow all instructions provided by the manufacturer of the booster seat. W ARNING: Never place, or allow a child to place, the shoulder belt under a child’ s arm or behind the back because it reduces the protection for the upper[...]

  • Page 136

    NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to per[...]

  • Page 137

    VEHICLE CHARACTERISTICS How your vehicle differs from other vehicles SUV and trucks can differ from some other vehicles in a few noticeable ways. Y our vehicle may be: • Higher – to allow higher load carrying capacity and to allow it to travel over rough terrain without getting hung up or damaging underbody components. • Shorter – to give i[...]

  • Page 138

    INFORMA TION ABOUT UNIFORM TIRE QUALITY GRADING T ire Quality Grades apply to new pneumatic passenger car tires. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • T readwear 200 T raction AA T emperature A These T ire Quality Grades are determined by standards th[...]

  • Page 139

    W ARNING: The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. T emperature A B C The temperature grades are A (the highest), B and C, representing the tire’ s resistance to the generation of heat and its ability to [...]

  • Page 140

    • Recommended inflation pressure: The cold inflation pressure found on the Safety Compliance Certification Label or T ire Label located on the B-Pillar or the edge of the driver’ s door . • B-pillar: The structural member at the side of the vehicle behind the front door . • Bead area of the tire: Area of the tire next to the rim. • Sidewa[...]

  • Page 141

    Always inflate your tires to the Ford recommended inflation pressure even if it is less than the maximum inflation pressure information found on the tire. The Ford recommended tire inflation pressure is found on the Safety Compliance Certification Label or T ire Label which is located on the B-Pillar or the edge of the driver’ s door . Failure to[...]

  • Page 142

    5. Repeat this procedure for each tire, including the spare. Note: Some spare tires operate at a higher inflation pressure than the other tires. For T -type/mini-spare tires (see Dissimilar Spare T ire/Wheel Information section for description): Store and maintain at 60 psi (4.15 bar). For Full Size and Dissimilar spare tires (see Dissimilar Spare [...]

  • Page 143

    Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. T ire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safet[...]

  • Page 144

    W ARNING: Stay out of the trajectory (1) as indicated in the illustration. TIRE CARE Inspecting your tires Periodically inspect the tire treads for uneven or excessive wear and remove objects such as stones, nails or glass that may be wedged in the tread grooves. Check for holes or cuts that may permit air leakage from the tire and make necessary r[...]

  • Page 145

    Improper or inadequate vehicle maintenance can cause tires to wear abnormally . Inspect all your tires, including the spare, frequently , and replace them if one or more of the following conditions exist: Tire wear When the tread is worn down to 1/16th of an inch (2 mm), tires must be replaced to help prevent your vehicle from skidding and hydropla[...]

  • Page 146

    U.S. DOT Tire Identification Number (TIN) Both U.S. and Canada Federal regulations require tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a U.S. DOT T ire Identification Number for safety standard certification[...]

  • Page 147

    W ARNING: When mounting replacement tires and wheels, you should not exceed the maximum pressure indicated on the sidewall of the tire to set the beads without additional precautions listed below . If the beads do not seat at the maximum pressure indicated, re-lubricate and try again. When inflating the tire for mounting pressures up to 20 psi grea[...]

  • Page 148

    • Do not run over curbs or hit the tire against a curb when parking W ARNING: If your vehicle is stuck in snow , mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds. W ARNING: Do not spin the wheels at over 35 mph (56 km/h). The tires[...]

  • Page 149

    • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD)/All Wheel Drive (A WD) vehicles (front tires at top of diagram) Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask an authorized dealer to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved [...]

  • Page 150

    • DRW – Six tire rotation If your vehicle is equipped with dual rear wheels it is recommended that the front and rear tires (in pairs) be rotated only side to side. W e do not recommend splitting up the dual rear wheels. Rotate them side to side as a set/pair . After tire rotation, inflation pressures must be adjusted for the tires new position[...]

  • Page 151

    Information on “P” type tires P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below . (Note that the tire size, load index and speed rating for your vehicle may be different from this example.) 1. P: Indicates a tire, designated by the T ire and Rim Association (T&RA), that[...]

  • Page 152

    Note: Y ou may not find this information on all tires because it is not required by federal law . Letter rating Speed rating - mph (km/h) M 81 mph (130 km/h) N 87 mph (140 km/h) Q 99 mph (159 km/h) R 106 mph (171 km/h) S 112 mph (180 km/h) T 118 mph (190 km/h) U 124 mph (200 km/h) H 130 mph (210 km/h) V 149 mph (240 km/h) W 168 mph (270 km/h) Y 186[...]

  • Page 153

    12. T readwear , T raction and T emperature Grades • T readwear: The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1 ⁄ 2 ) times as well on the government course as a tire grad[...]

  • Page 154

    Additional information contained on the tire sidewall for “L T” type tires “L T” type tires have some additional information beyond those of “P” type tires; these differences are described below . Note: T ire Quality Grades do not apply to this type of tire. 1. LT: Indicates a tire, designated by the T ire and Rim Association (T&RA)[...]

  • Page 155

    Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example. T ire Quality Grades do not apply to this type of tire. 1. T: Ind[...]

  • Page 156

    TIRE PRESSURE MONITORING SYSTEM (TPMS) (IF EQUIPPED) Each tire, including the spare (if provided), should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle manufacturer on the vehicle placard or tire inflation pressure label. (If your vehicle has tires of a different size than the size indicated on the v[...]

  • Page 157

    The T ire Pressure Monitoring System complies with part 15 of the FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. W ARNING: The[...]

  • Page 158

    Understanding your Tire Pressure Monitoring System (TPMS) The T ire Pressure Monitoring System measures pressure in your four road tires and sends the tire pressure readings to your vehicle. The Low T ire W arning Lamp will turn ON if the tire pressure is significantly low . Once the light is illuminated, your tires are under inflated and need to b[...]

  • Page 159

    When you believe your system is not operating properly The main function of the T ire Pressure Monitoring System is to warn you when your tires need air . It can also warn you in the event the system is no longer capable of functioning as intended. Please refer to the following chart for information concerning your T ire Pressure Monitoring System:[...]

  • Page 160

    Low T ire Pressure W arning Light Possible cause Customer Action Required Flashing W arning Light Spare tire in use Y our temporary spare tire is in use. Repair the damaged road wheel and re-mount it on the vehicle to restore system functionality . For a description of how the system functions under these conditions, refer to When your temporary sp[...]

  • Page 161

    TPMS reset procedure (if applicable) The TPMS reset tool is ONL Y provided for vehicles with dif ferent front and rear tire pressures. The TPMS reset procedure needs to be performed after tire rotation only on these vehicles. W ARNING: T o determine if your vehicle has different recommended pressures for the front and rear tires, refer to the Safet[...]

  • Page 162

    Please take the tool with the provided V elcro 威 strip on the back and mount it in the bottom right corner of your Owner’ s Guide case (as shown) for safe keeping. If you find that the reset tool was not provided when delivered, has been lost or no longer functions (the battery is not replaceable), please contact your authorized dealer as soon [...]

  • Page 163

    2. Press and release the brake pedal. 3. Cycle the ignition from off to on three (3) times ending in the on position— DO NOT start the engine. 4. Press and hold the brake pedal for two (2) seconds, then release. 2009 Econoline (eco) Owners Guide, 1st Printing USA (fus) Tires, Wheels and Loading 163[...]

  • Page 164

    5. T urn the ignition to off— DO NOT remove the key . 6. Cycle the ignition from off to on three (3) times ending in on. DO NOT start the engine. If the reset mode has been entered successfully , the horn will sound once, the TPMS indicator will flash and the message center will display TRAIN LEFT FRONT TIRE . If after repeated attempts to enter [...]

  • Page 165

    7. T rain the TPMS sensors in the tires using the following TPMS reset sequence starting with the left front tire in the following clockwise order: 1. Left front tire (Front driver’ s side) 2. Right front tire (Front passenger’ s side) 3. Right rear tire (Rear passenger’ s side) 4. Left rear tire (Rear driver’ s side) 8. Left front tire: Pl[...]

  • Page 166

    10. Perform Steps 8 and 9 on the right front tire, right rear tire and finally the left rear tire. T raining is complete after the horn sounds for the last tire trained (left rear tire) and the message center displays: TRAINING COMPLETE . T urn the ignition to off. If two short horn beeps are heard, the reset procedure was unsuccessful and must be [...]

  • Page 167

    V EHICLE LOADING – WITH AND WITHOUT A TRAILER This section will guide you in the proper loading of your vehicle and/or trailer , to keep your loaded vehicle weight within its design rating capability , with or without a trailer . Properly loading your vehicle will provide maximum return of vehicle design performance. Before loading your vehicle, [...]

  • Page 168

    Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be found on the T ire Label on the B-Pillar or the edge of the driver’ s door (vehicles exported outside the US and Canada may not have a T ire Label). Look for “THE COMBINED WEIGHT OF OCCUP ANTS AND CARGO SHOULD NEV[...]

  • Page 169

    Example only: Cargo W eight – includes all weight added to the Base Curb W eight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight. GA W (Gross Axle W eight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. 2009 E[...]

  • Page 170

    GA WR (Gross Axle W eight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’ s door . The total load on each axle must never exceed its GA WR. Note: For trailer towing information r[...]

  • Page 171

    W ARNING: Exceeding the Safety Compliance Certification Label vehicle weight rating limits could result in substandard vehicle handling or performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury . GCW (Gross Combined W eight) – is the weight of the loaded vehicle (GVW) plus th[...]

  • Page 172

    W ARNING: Do not use replacement tires with lower load carrying capacities than the original tires because they may lower the vehicle’ s GVWR and GA WR limitations. Replacement tires with a higher limit than the original tires do not increase the GVWR and GA WR limitations. W ARNING: Exceeding any vehicle weight rating limitation could result in [...]

  • Page 173

    • A final example for your vehicle with 1,400 lb. (635 kg) of cargo and luggage capacity . Y ou and one of your friends decide to pick up cement from the local home improvement store to finish that patio you have been planning for the past 2 years. Measuring the inside of the vehicle with the rear seat folded down, you have room for 12-100 lb. (4[...]

  • Page 174

    T RAILER TOWING Refer to 6.0 and 6.4 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement for Diesel engine towing information. Y our vehicle may tow a class I, II or III trailer , provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the follow[...]

  • Page 175

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-150 Extended V an (8600 GVWR) 5.4L 3.73 13000 (5897) 7300 (3311) 60 (5.52) 5.4L 4.10 13000 (5897) 7300 (3311) 60 (5.52) E-150 Regular W agon (7/8 Passenger) [...]

  • Page 176

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-250 Extended/R V V an (9000 GVWR) 5.4L 3.73 13000 (5896) 7300 (3311) 60 (5.52) 5.4L 4.10 13000 (5896) 7300 (3311) 60 (5.52) E-350 Regular/R V V an (9500 GVWR[...]

  • Page 177

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Regular W agon (11/12 Passenger) (8700 GVWR) 6.8L 3.73 15000 (6804) 8500 (3856) 60 (5.52) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.52) E-350 Extended W [...]

  • Page 178

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Cutaway (138” wheelbase, single rear wheel) (9600 GVWR) 5.4L 4.10 13000 (5897) 8000 (3629) 60 (5.52) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.52) E-35[...]

  • Page 179

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Cutaway (158” wheelbase, dual rear wheel) (11500 GVWR) 5.4L 4.10 13000 (5897) 7700 (3493) 60 (5.52) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.52) E-350[...]

  • Page 180

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Stripped Chassis (158” wheelbase, single rear wheel) (9600 GVWR) 5.4L 3.73 13000 (5897) 8600 (3901) 60 (5.52) 5.4L 4.10 13000 (5897) 8600 (3901) 60 (5.[...]

  • Page 181

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-350 Stripped Chassis (176” wheelbase, dual rear wheel) (10000 GVWR) 5.4L 4.10 13000 (5897) 8300 (3765) 60 (5.52) 6.8L 4.10 18500 (8391) 10000 (4536) 60 (5.[...]

  • Page 182

    GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR - lb. (kg) Maximum Loaded T railer W eight - lb. (kg) Maximum frontal area of trailer - ft 2 (m 2 ) E-450 Stripped Chassis (158” wheelbase, dual rear wheel) (14050 GVWR) 5.4L 4.56 14050 (6373) 9200 (4173) 60 (5.52) E-450 Stripped Chassis (176” wheelbase, [...]

  • Page 183

    T owing a trailer places an additional load on your vehicle’ s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully after any towing operation. Do not exceed trailer weight of 5,000 lb (2,268 kg) when towing with bumper only . W ARNING: Do not exceed the GVWR or the GA WR specified on the certification labe[...]

  • Page 184

    W ARNING: Do not connect a trailer’ s hydraulic brake system directly to your vehicle’ s brake system. Y our vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Integrated trailer brake controller (if equipped) Y our[...]

  • Page 185

    during manual activation without a trailer connected or when gain adjustments are made with no trailer connected. • TBC GAIN = XX.X OUTPUT = ////// : When the vehicle’ s brake pedal is pushed, or when the manual control is activated, bar indicators will illuminate in the instrument cluster message center to indicate the amount of power going to[...]

  • Page 186

    1. Make sure the trailer brakes are in good working condition, functioning normally , and properly adjusted. See your trailer dealer if necessary . 2. Hook up the trailer and make the electrical connections according to the trailer manufacturer’ s instructions. 3. When a trailer with electric brakes is plugged in, the TRAILER CONNECTED message wi[...]

  • Page 187

    Points to Remember: • Remember to adjust gain setting before using the TBC for the first time. • Readjust GAIN setting on the TBC (according to procedure above) whenever road, weather and trailer or vehicle loading conditions change from those that existed when the gain was initially set. • The sliding lever on the TBC should be used only for[...]

  • Page 188

    Driving while you tow When towing a trailer: • T o ensure proper “break-in” of powertrain components, do not trailer tow during the first 1,000 miles (1,600 km) of a new vehicle. • T o ensure proper “break-in” of powertrain components during the first 500 miles (800 km) of trailer towing, drive no faster than 70 mph (113 km/h) with no f[...]

  • Page 189

    • Do not tow a trailer for the first 500 miles (800 km) after changing the rear axle lube. • After you have traveled 50 miles (80 km), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. • When stopped in traffic for long periods of time in hot weather , place the gearshift in P (Park) and increase idle speed. This[...]

  • Page 190

    STARTING Positions of the ignition 1. Accessory — allows the electrical accessories such as the radio to operate while the engine is not running. 2. Lock — locks the automatic transmission gearshift lever and allows key removal. 3. Off — shuts off the engine and all accessories without locking the steering wheel. 4. On — all electrical circ[...]

  • Page 191

    W ARNING: Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions. W ARNING: If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately [...]

  • Page 192

    • T urn the key to 4 (on) without turning the key to 5 (start). Some warning lights will briefly illuminate. See W arning lights and chimes in the Instrument Cluster chapter for more information regarding the warning lights. Starting the engine 1. T urn the key to 4 (on) without turning the key to 5 (start). 2. T urn the key to 5 (start), then re[...]

  • Page 193

    Y ou may experience a decrease in peak performance when the engine is cold when operating on E 85 ethanol. Do not crank the engine for more than 10 seconds at a time as starter damage may occur . If the engine fails to start, turn the key to off and wait 30 seconds before trying again. Do not use starting fluid such as ether in the air intake syste[...]

  • Page 194

    See Cold weather starting in the Driving chapter for more information on starting with ethanol. W ARNING: Failure to follow engine block heater instructions could result in property damage or physical injury . W ARNING: T o reduce the risk of electrical shock, do not use your heater with ungrounded electrical systems or two-pronged (cheater) adapte[...]

  • Page 195

    to check for heat anywhere in the electrical hookup once the system has been operating for approximately a half hour . • Finally , have the engine block heater system checked during your fall tune-up to be sure it’ s in good working order . How to use the engine block heater Ensure the receptacle terminals are clean and dry prior to use. T o cl[...]

  • Page 196

    Using ABS When hard braking is required, apply continuous force on the brake pedal; do not pump the brake pedal since this will reduce the effectiveness of the ABS and will increase your vehicle’ s stopping distance. The ABS will be activated immediately , allowing you to retain steering control during hard braking and on slippery surfaces. Howev[...]

  • Page 197

    The parking brake is not recommended to stop a moving vehicle. However , if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency . Since the parking brake applies only the rear brakes, the vehicle’ s stopping distance will increase greatly and the handling of your vehicle will be adversely affected. T RACTION[...]

  • Page 198

    If a system fault is detected, the traction control active light will illuminate steadily in the instrument cluster , the T raction Control™ button will not turn the system on or off and your vehicle should be serviced by an authorized dealer . ADVANCET RAC 姞 WITH ROLL STABILITY CONTROL™ (RSC 姞 ) STABILITY ENHANCEMENT SYSTEM (IF EQUIPPED) W[...]

  • Page 199

    W ARNING: If a failure has been detected within the AdvanceT rac 威 with RSC 威 system, the ⬙ sliding car ⬙ icon will illuminate steadily . V erify that the AdvanceT rac 威 with RSC 威 system is not manually disabled (push the AdvanceT rac 威 with RSC 威 “Off “ button located on the center of the instrument panel). If the ⬙ sliding [...]

  • Page 200

    When AdvanceT rac 威 with RSC 威 performs a normal system self-check, some drivers may notice a slight movement of the brake, and/or a rumble, grunting, or grinding noise after startup and when driving off. When an event occurs that activates AdvanceT rac 威 with RSC 威 you may experience the following: • A slight deceleration of the vehicle [...]

  • Page 201

    Electronic Stability Control (ESC) Electronic Stability Control (ESC) may enhance your vehicle’ s directional stability during adverse maneuvers, for example when cornering severely or avoiding objects in the roadway . ESC operates by applying brakes to one or more of the wheels individually and, if necessary , reducing engine power if the system[...]

  • Page 202

    Switching Off AdvanceT rac 威 with RSC 威 If the vehicle is stuck in snow , mud or sand, and seems to lose engine power , switching off certain features of the AdvanceT rac 威 with RSC 威 system may be beneficial because the wheels are allowed to spin. This will restore full engine power and will enhance momentum through the obstacle. T o switc[...]

  • Page 203

    STEERING T o help prevent damage to the power steering system: • Never hold the steering wheel at its furthest turning points (until it stops) for more than a few seconds when the engine is running. • Do not operate the vehicle with a low power steering pump fluid level (If the fluid level is below the FULL COLD range on the dipstick). • Some[...]

  • Page 204

    W ARNING: In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a seat belt. Utility vehicles and trucks have larger tires and increased ground clearance, giving the vehicle a higher center of gravity than a passenger car . W ARNING: V ehicles with a higher center of gravity such as utility vehicles and t[...]

  • Page 205

    Further , all occupants should be properly restrained. Most people killed in rollover crashes were unbelted. Occupants can dramatically reduce their risk of being killed or seriously injured in a rollover crash by simply using their seat belts. Organizations that own 15–passenger vans should have a written seat belt use policy . Drivers should be[...]

  • Page 206

    If you cannot move the gearshift lever out of P (Park) position with the ignition in the 4 (on) position and the brake pedal depressed, a malfunction may have occurred. It is possible that a fuse has blown or the vehicle’ s brakelamps are not operating properly . Refer to Fuses and relays in the Roadside Emergencies chapter . If the fuses and bra[...]

  • Page 207

    W ARNING: If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly . See your authorized dealer . Understanding the gearshift positions of the 4–speed automatic transmission This vehicle is equipped with an adaptive T ransmission Shift Strategy . Adaptive Shift Strategy offers [...]

  • Page 208

    R (Reverse) W ith the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) W ith the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving posit[...]

  • Page 209

    • Use to start-up on slippery roads. • T o return to (Overdrive), move the gearshift lever into the (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever[...]

  • Page 210

    T o put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear T o put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) W ARNING: Always set the parking brake fully and make sure the gearshift is latched in P (Park)[...]

  • Page 211

    transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load conditions, the transmission may downshift, slow the vehicle and control the vehicle speed when descending a hill, without the accelerator pedal b[...]

  • Page 212

    Understanding the shift positions of the 5–speed automatic transmission (if equipped - diesel engines only) This vehicle is equipped with an adaptive T ransmission Shift Strategy . Adaptive Shift Strategy offers the optimal transmission operation and shift quality . When the vehicle’ s battery has been disconnected for any type of service or re[...]

  • Page 213

    N (Neutral) W ith the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. D (Drive) with Overdrive D (Drive) with Overdrive is the normal driving position for the best fuel economy . The overdrive function allows automatic upshifts and downshifts through gears one through[...]

  • Page 214

    • The transmission will not downshift into 1 (First) at high speeds; it will downshift to a lower gear and then shift into 1 (First) when the vehicle reaches slower speeds. Forced downshifts • Allowed in D (Drive) with Overdrive or D (Drive) without Overdrive. • Depress the accelerator to the floor . • Allows transmission to select an appro[...]

  • Page 215

    W ARNING: T o help avoid personal injury , please read and understand the limitations of the reverse sensing system as contained in this section. Reverse sensing is only an aid for some (generally large and fixed) objects when moving in reverse on a flat surface at “parking speeds”. Inclement weather may also affect the function of the RSS; thi[...]

  • Page 216

    The RSS detects obstacles up to 6 feet (2 meters) from the rear bumper with a decreased coverage area at the outer corners of the bumper , (refer to the figures for approximate zone coverage areas). As you move closer to the obstacle, the rate of the tone increases. When the obstacle is less than 10 inches (25.0 cm) away , the tone will sound conti[...]

  • Page 217

    REVERSE CAMERA SYSTEM (IF EQUIPPED) The reverse camera system located on the back door provides a video image, which appears in the rear view mirror or navigation screen (if equipped), of the area behind the vehicle. It adds assistance to the driver while reversing or reverse parking the vehicle. T o use the reverse camera system, place the transmi[...]

  • Page 218

    Note: The default setting for the rear camera delay is off. Push the “Settings” button found on the navigation screen (if equipped) to set the rear camera delay feature to on or off. When towing, the reverse camera system will only see what is being towed behind the vehicle; this might not provide adequate coverage as it usually provides in nor[...]

  • Page 219

    Night time and dark area use At night time or in dark areas, the reverse camera system relies on the reverse lamp lighting to produce an image. Therefore it is necessary that both reverse lamps are operating in order to get a clear image in the dark. If either of the lamps are not operating, stop using the reverse camera system, at least in the dar[...]

  • Page 220

    DRIVING THROUGH WATER If driving through deep or standing water is unavoidable, proceed very slowly especially when the depth is not known. Never drive through water that is higher than the bottom of the wheel rims (for cars) or the bottom of the hubs (for trucks). When driving through water , traction or brake capability may be limited. Also, wate[...]

  • Page 221

    ROADSIDE ASSISTANCE Getting roadside assistance T o fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New V ehicle Limited W arranty . The service is available: • 24–hours, seven days a week • for the coverage period listed on the Roadsi[...]

  • Page 222

    In Canada, for uninterrupted Roadside Assistance coverage, you may purchase extended coverage prior to your Basic W arranty’ s Roadside Assistance expiring. For more information and enrollment, contact 1–877–294–2582 or visit our website at www .ford.ca. Using roadside assistance Complete the roadside assistance identification card and plac[...]

  • Page 223

    FUEL PUMP SHUT-OFF SWITCH (DIESEL-POWERED AND STRIPPED CHASSIS VEHICLES ONLY) This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated. On diesel-powered vehicles, this switch is located in th[...]

  • Page 224

    On commercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. T o reset the switch: 1. T urn the ignition off. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. T urn the ignition on. 5. W ait a few seconds and return the key to off. 6. Make [...]

  • Page 225

    FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components. Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage r[...]

  • Page 226

    W ARNING: Always disconnect the battery before servicing high current fuses. If your vehicle is equipped with an auxiliary battery , disconnecting the primary under -hood battery DOES NOT remove power from all circuits. T o remove a fuse use the fuse puller tool provided on the inside of the fuse panel cover . The fuses are coded as follows. Fuse/R[...]

  • Page 227

    Fuse/Relay Location Fuse Amp Rating Protected Circuits 6 20A T urn signal, Hazard, Stop lamps 7 10A Left low beam 8 10A Right low beam 9 15A Courtesy lamps 10 15A Switch illumination 11 10A Not used (spare) 12 7.5A Not used (spare) 13 5A Mirrors 14 10A Not used (spare) 15 10A Not used (spare) 16 15A Not used (spare) 17 20A Door locks 18 20A Not use[...]

  • Page 228

    Fuse/Relay Location Fuse Amp Rating Protected Circuits 36 5A P A TS RF module 37 10A Climate control, Stripped chassis IP #1 run/start 38 20A Not used (spare) 39 20A Radio, Navigation 40 20A Amplifier 41 15A Radio, Switch illumination, Reverse camera mirror 42 10A Upfitter switch 43 10A Overhead console, Stripped chassis IP1 44 10A Auxiliary Batter[...]

  • Page 229

    The high-current fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Protected Circuits 1 Micro Relay Powertrain Control Module (PCM) 2 Micro Relay Starter solenoid 3 Micro Relay W iper 4 Micro Relay T railer tow battery charge 5 Micro Relay Fuel pump 6 Micro Relay T railer tow park lamp 7 Micro Relay Upfitter #4 8 Micro Relay Upfitter [...]

  • Page 230

    Fuse/Relay Location Fuse Amp Rating Protected Circuits 17 50A** Auxiliary battery feed, T railer tow battery charge, trailer tow park feed 18 30A** Electric trailer brake, T railer brake controller 19 30A** Upfitter #1 20 30A** Upfitter #2 21 50A** IDM relay (diesel engine only) 22 — Not used 23 G8V A relay A/C clutch 24 G8V A relay Horn relay (S[...]

  • Page 231

    Fuse/Relay Location Fuse Amp Rating Protected Circuits 42 15A Diagnostic connector (stripped chassis) 43 20A* Fuel pump 44 10A* Upfitter #3 45 15A* Upfitter #4 46 10A* PCM keep alive power , Canister vent, PCM relay coil 47 40A** ABS coil 48 20A** T railer tow stop lamp/turn signal 49 30A** W iper motor 50 — Not used 51 20A** Cutaway 52 10A* Stri[...]

  • Page 232

    Fuse/Relay Location Fuse Amp Rating Protected Circuits 69 — Not used 70 30A** Stripped chassis 71 — Not used 72 20A** Cigar lighter 73 — Not used 74 30A* Power seat 75 20A* VPWR 1, PCM power 76 20A* VPWR 2, PCM mil 77 10A* VPWR 3, PCM non mil 78 15A* VPWR 4 (gas engine only), Ignition coil (diesel engine only), Fuel pump relay coil 79 10A* VP[...]

  • Page 233

    tire with a road tire as soon as possible. During repairing or replacing of the flat tire, have the authorized dealer inspect the TPMS sensor for damage. W ARNING: The use of tire sealants may damage your T ire Pressure Monitoring System and should not be used. W ARNING: Refer to T ire pressure monitoring system (TPMS) in the T ires, Wheels and Loa[...]

  • Page 234

    • Use more than one dissimilar spare tire at a time • Use commercial car washing equipment • T ry to repair the dissimilar spare tire Use of one of the dissimilar spare tires listed above at any one wheel location can lead to impairment of the following: • Handling, stability and braking performance • Comfort and noise • Ground clearanc[...]

  • Page 235

    Full-size Matching Spare Tire/Wheel Information This spare tire/wheel will match the road tire/wheel. When driving with the full size matching spare tire/wheel, do not exceed 70 mph (113 km/h). It is intended for temporary use only . This means if you need to use it, you should replace it as soon as possible. Stopping and securing your vehicle 1. P[...]

  • Page 236

    3. Remove the jack handle from the right side compartment and insert the tip of the jack handle through the access hole and into the tube. 4. T urn the jack handle counterclockwise until the cable is slack and the tire can be slid from under the vehicle. 5. Remove the retainer from the spare tire. T o stow the cable retainer with the spare removed,[...]

  • Page 237

    • the jack is located in the rear right-hand side of the cargo area. 3. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 4. Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise[...]

  • Page 238

    W ARNING: T o lessen the risk of personal injury , do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. 2. Position the jack to raise the front or rear wheel. • Never use the front or rear differential as a jacking point. R[...]

  • Page 239

    Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Raise the jack until the wheel is completely off the ground. (T urn jack handle clockwise if your vehicle is equipped with a screw-type jack or pump the jack if equipped with a hydraulic jack.) [...]

  • Page 240

    5. Remove the jack and fully tighten the lug nuts in the following pattern (Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nut torque specification): W ARNING: Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheel[...]

  • Page 241

    4. Check that the tire lies flat against the frame and is properly tightened. T ry to push or pull, then turn the tire to be sure it will not move. Loosen and retighten, if necessary . Failure to properly stow the spare tire may result in failure of the winch cable and loss of the tire. 5. Repeat this tightness check procedure when servicing the sp[...]

  • Page 242

    W ARNING: When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the wheel hub, brake drum or brake disc that contacts the wheel. Ensure that any fasteners that attach the rotor to the hub are secured so they do not interfere with the mounting surfaces of the[...]

  • Page 243

    Preparing your vehicle When the battery is disconnected or a new battery is installed, the automatic transmission must relearn its shift strategy . As a result, the transmission may have firm and/or soft shifts. This operation is considered normal and will not affect function or durability of the transmission. Over time, the adaptive learning proce[...]

  • Page 244

    2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery . 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery . + – + – + – + – 2009 Econoline (eco) Owners Guide, 1st Printing USA (fus) Roadside Emergencies 244[...]

  • Page 245

    4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’ s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. W ARNING: Do not connect the end of the second cable to the negative (-) terminal [...]

  • Page 246

    Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery . 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’ s batter[...]

  • Page 247

    3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’ s battery . 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’ s battery . After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle c[...]

  • Page 248

    WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or , if you are a member of a roadside assistance program, your roadside assistance service provider . Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing pr[...]

  • Page 249

    Emergency towing In case of a roadside emergency with a disabled vehicle (without access to wheel dollies, car hauling trailer , or flatbed transport vehicle) your vehicle (regardless of transmission powertrain configuration) can be flat towed (all wheels on the ground) under the following conditions: • V ehicle is facing forward so that it is be[...]

  • Page 250

    GETTING THE SERVICES YOU NEED W arranty repairs to your vehicle must be performed by an authorized Ford, Lincoln, or Mercury dealer . While any authorized dealer handling your vehicle line will provide warranty service, we recommend you return to your selling authorized dealer who wants to ensure your continued satisfaction. Please note that certai[...]

  • Page 251

    In Canada: Mailing Address (Ford vehicles) Customer Relationship Centre Ford Motor Company of Canada, Limited P .O. Box 2000 Oakville, Ontario L6J 5E4 T elephone 1-800-565-3673 (FORD) Online www .ford.ca Mailing Address (Lincoln vehicles) Lincoln Centre Ford Motor Company of Canada, Limited P .O. Box 2000 Oakville, Ontario L6J 5E4 T elephone 1-800-[...]

  • Page 252

    • current odometer reading • vehicle identification number (VIN) Additional Assistance If you have questions or concerns, or are unsatisfied with the service you are receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at your selling/servicing authorized dealer . 2. If your inquiry or concern remains unresolve[...]

  • Page 253

    California Civil Code Section 1793.22(b) presumes that the manufacturer has had a reasonable number of attempts to conform the vehicle to its applicable express warranties if, within the first 18 months of ownership of a new vehicle or the first 18,000 miles (29,000 km), whichever occurs first: 1. T wo or more repair attempts are made on the same n[...]

  • Page 254

    for your name and address, general information about your new vehicle, information about your warranty concerns, and any steps you have already taken to try to resolve them. A Customer Claim Form will be mailed that will need to be completed, signed and returned to the BBB along with proof of ownership. Upon receipt, the BBB will review the claim f[...]

  • Page 255

    FORD EXTENDED SERVICE PLAN Y ou can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. It provides the following: • Benefits during the warranty period depending on the plan you purchase (such as: reimbursement for rentals; coverage for certain maintenance and wear items). • Protect[...]

  • Page 256

    If your vehicle must be serviced while you are traveling or living in Central America, the Caribbean, or the Middle East, contact the nearest authorized dealer . If the authorized dealer cannot help you, contact: FORD MOTOR COMP ANY FORD EXPORT OPERA TIONS 1555 Fairlane Drive Fairlane Business Park #3 Allen Park, Michigan 48101 U.S.A. T elephone: ([...]

  • Page 257

    Obtaining a French owner ’ s guide French Owner’ s Guides can be obtained from your authorized dealer or by writing to: Ford Motor Company of Canada, Limited Service Publications CHQ202 The Canadian Road P .O. Box 2000 Oakville, ON, Canada L6J 5E4 REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect which could cau[...]

  • Page 258

    W ASHING THE EXTERIOR W ash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail W ash (ZC-3-A), which is available from your authorized dealer . • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Neve[...]

  • Page 259

    • After polishing chrome bumpers, apply a coating of Motorcraft Premium Liquid W ax (ZC-53-A), available from your authorized dealer , or an equivalent quality product to help protect from environmental effects. W AXING • W ash the vehicle first. • Do not use waxes that contain abrasives; use Motorcraft Premium Liquid W ax (ZC-53-A), which is[...]

  • Page 260

    • Some automatic car washes may cause damage to the finish on your wheel rims or covers. Chemical-strength cleaners, or cleaning chemicals, in combination with brush agitation to remove brake dust and dirt, could wear away the clearcoat finish over time. • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuel[...]

  • Page 261

    PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your authorized dealer . • For routine cleaning, use Motorcraft Detail W ash (ZC-3-A). • If tar or grease spots are present, use Motorcraft Bug and T ar Remover (ZC-42). • For plastic headlamp lenses, use Motorcraft Ultra [...]

  • Page 262

    INSTRUMENT PANEL/INTERIOR TRIM AND CLUSTER LENS Clean the instrument panel, interior trim areas and cluster lens with a clean and damp white cotton cloth, then with a clean and dry white cotton cloth; you may also use Motorcraft Dash & Vinyl Cleaner (ZC-38-A) on the instrument panel and interior trim areas. • A void cleaners or polishes that [...]

  • Page 263

    • If a ring forms on the fabric after spot cleaning, clean the entire area immediately (but do not oversaturate) or the ring will set. • Do not use household cleaning products or glass cleaners, which can stain and discolor the fabric and affect the flame retardant abilities of the seat materials. W ARNING: Do not use cleaning solvents, bleach [...]

  • Page 264

    FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Y our Ford or Lincoln Mercury authorized dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle. Eac[...]

  • Page 265

    SERVICE RECOMMENDATIONS T o help you service your vehicle, we provide scheduled maintenance information which makes tracking routine service easy . If your vehicle requires professional service, your authorized dealer can provide the necessary parts and service. Check your W arranty Guide/Customer Information Guide to find out which parts and servi[...]

  • Page 266

    OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and push the auxiliary latch, located in the center top of the grill, to the left to release the hood. 3. Lift the hood and secure it with the prop rod. HOOD 2009 Econoline (eco) Owners[...]

  • Page 267

    IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.0 and 6.4 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement for diesel engine component locations. 1. W indshield washer fluid reservoir 2. Engine oil filler cap 3. Automatic transmission fluid dipstick 4. Air filter as[...]

  • Page 268

    WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low . In very cold weather , do not fill the reservoir completely . Only use a washer fluid that meets Ford specification WSB-M8B16-A2. Do not use any special washer fluid such as windshield water repellent type fluid or bug wash. They may cause squeaking, chatter noise, streak[...]

  • Page 269

    CHANGING THE WIPER BLADES 1. Pull the wiper arm away from the vehicle. T urn the blade at an angle from the wiper arm. Push the lock tab to release the blade and pull the wiper blade down toward the windshield to remove it from the arm. 2. Attach the new wiper to the wiper arm and press it into place until a click is heard. Replace wiper blades at [...]

  • Page 270

    5. Locate and carefully remove the engine oil level dipstick. 6. W ipe the dipstick clean. Insert the dipstick fully , then remove it again. • If the oil level is between the lower and upper holes or between the MIN and MAX marks (depending on application), the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the lower hole [...]

  • Page 271

    3. Recheck the engine oil level. Make sure the oil level is not above the normal operating range on the engine oil level dipstick. 4. Install the dipstick and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise 1/4 of a turn until three clicks are heard or until the cap is fully seated. T o avoi[...]

  • Page 272

    that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced. It is recommended you use the appropriate Motorcraft oil filter or another with equivalent performance for your engine application. BATTERY Y our vehicle is equipped with a Motorcraft maintenance-free battery which normally does not requi[...]

  • Page 273

    It is recommended that the negative battery cable terminal be disconnected from the battery if you plan to store your vehicle for an extended period of time. This will minimize the discharge of your battery during storage. W ARNING: Batteries normally produce explosive gases which can cause personal injury . Therefore, do not allow flames, sparks o[...]

  • Page 274

    Battery relearn Because your vehicle’ s engine is electronically controlled by a computer , some control conditions are maintained by power from the battery . When the battery is disconnected or a new battery is installed, the engine must relearn its idle and fuel trim strategy for optimum driveability and performance. Flexible fuel vehicles (FFV[...]

  • Page 275

    • Always dispose of automotive batteries in a responsible manner . Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the intervals listed in[...]

  • Page 276

    When the engine is cold, check the level of the engine coolant in the reservoir . • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application). • Refer to scheduled maintenance information for service interval schedules. • Be sure to read[...]

  • Page 277

    W ARNING: Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly . Also, you can be burned if you spill coolant on hot engine parts. W ARNING: Do not put engine coolant in the windshield washer fluid container . If sprayed on the windshield, engine coolant could make it dif[...]

  • Page 278

    For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool. Add the proper mixture of coolant and water to the “FULL COLD” level. For all other vehicles which have a coolant degas system with a pressurized cap, or if it is necessary [...]

  • Page 279

    Y our cooling system may have a leak. Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recyclin[...]

  • Page 280

    • Decreased engine coolant concentrations below 40% will decrease the freeze protection characteristics of the engine coolant and may cause engine damage. • Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate protection at the temperatures in which you drive. V ehicles driven yea[...]

  • Page 281

    When fail-safe mode is activated Y ou have limited engine power when in the fail-safe mode, so drive the vehicle with caution. The vehicle will not be able to maintain high-speed operation and the engine will run rough. Remember that the engine is capable of completely shutting down automatically to prevent engine damage, therefore: 1. Pull off the[...]

  • Page 282

    W ARNING: Automotive fuels can cause serious injury or death if misused or mishandled. W ARNING: Fuel ethanol and gasoline may contain benzene, which is a cancer -causing agent. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off th[...]

  • Page 283

    • FFV fuel tanks may contain zero to 85 percent ethanol. Any fuel blends containing gasoline and ethanol should be treated the same as “Fuel Ethanol.” T o identify if your vehicle is an FFV , it may be equipped with a yellow fuel cap with the text “E85/Gasoline”, or check if there is a label on the fuel filler door . Pure ethanol is the a[...]

  • Page 284

    Refueling W ARNING: Fuel vapor burns violently and a fuel fire can cause severe injuries. T o help avoid injuries to you and others: • Read and follow all the instructions on the pump island; • T urn off your engine when you are refueling; • Do not smoke if you are near fuel or refueling your vehicle; • Keep sparks, flames and smoking mater[...]

  • Page 285

    At the next opportunity , safely pull off of the road, remove the fuel filler cap, align the cap properly and reinstall it. The check fuel cap light or “check fuel cap” message may not reset immediately; it may take several driving cycles for the check fuel cap light or “check fuel cap” message to turn off. A driving cycle consists of an en[...]

  • Page 286

    Choosing the right fuel If your vehicle is a flexible fuel vehicle (FFV), use only UNLEADED FUEL and FUEL ETHANOL (Ed75–Ed85). If your vehicle is not a flexible fuel vehicle (FFV), then only use UNLEADED fuel or UNLEADED fuel blended with a maximum of 10% ethanol. Do not use fuel ethanol (E85), diesel, methanol, leaded fuel or any other fuel. The[...]

  • Page 287

    Fuel quality Do not add aftermarket fuel additive products to your fuel tank. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. These products have not been approved for your engine and could cause damage to the fuel system. Repairs to correct the [...]

  • Page 288

    If you have run out of fuel: • Y ou may need to cycle the ignition from off to on several times after refueling to allow the fuel system to pump the fuel from the tank to the engine. On restarting, cranking time will take a few seconds longer than normal. • Normally , adding 1 gallon (3.8L) of fuel is enough to restart the engine. If the vehicl[...]

  • Page 289

    • Use the same filling rate setting (low — medium — high) each time the tank is filled. • Allow no more than two automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same[...]

  • Page 290

    • Idling for long periods of time (greater than one minute) may waste fuel. • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy . • Slow down gradually . • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% less fuel than traveling at 65 mph [105 km/h[...]

  • Page 291

    • Fuel economy may decrease with lower temperatures during the first 8–10 miles (12–16 km) of driving. • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain. • T ransmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Close windo[...]

  • Page 292

    W ARNING: Do not park, idle, or drive your vehicle in dry grass or other dry ground cover . The emission system heats up the engine compartment and exhaust system, which can start a fire. Illumination of the Service engine soon indicator , charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of e[...]

  • Page 293

    4. Driving through deep water—the electrical system may be wet. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel, properly tightening the fuel cap or letting the electrical system dry out. After three driving cycles without these or any other temporary malfunctions present, the Service engine soon indi[...]

  • Page 294

    The OBD-II system is designed to check the emission control system during normal driving. A complete check may take several days. If the vehicle is not ready for I/M testing, the following driving cycle consisting of mixed city and highway driving may be performed: 15 minutes of steady driving on an expressway/highway followed by 20 minutes of stop[...]

  • Page 295

    2. If the fluid level is low , start the engine. 3. While the engine idles, turn the steering wheel left and right several times. 4. T urn the engine off. W ARNING: For E-350 and E-450 vehicles with the Hydro-Boost Brake System, do not press the brake pedal after the engine has been turned off. Pressing the brake pedal after the engine has been tur[...]

  • Page 296

    The fluid level will drop slowly as the brakes wear , and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range; there is no need to add fluid. If the fluid levels are outside of the normal operating range the performance of the system could be compromised; see[...]

  • Page 297

    Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 50°F (10°C). Correct fluid level The transmission fluid should be checked at normal operating temperature 150°F-170°F (66°C-77°C) on a level surface. The normal operating temperature can be reached after approximat[...]

  • Page 298

    The transmission fluid should be in this range if at normal operating temperature (150°F-170°F [66°C-77°C]). The transmission fluid should be in this range if at ambient temperature (50°F-95°F [10°C-35°C]). ADD COLD HOT DO NOT ADD DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK ADD COLD HOT DO NOT ADD 2009 Econoline[...]

  • Page 299

    High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correc[...]

  • Page 300

    An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components. Automatic transmission fluid filter[...]

  • Page 301

    Changing the air filter element 1. Disconnect the fresh air inlet tube from the radiator support. 2. Open the clamp that secures the two halves of the air filter housing together . 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to[...]

  • Page 302

    MOTORCRAFT PART NUMBERS Component 1 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Air filter element F A-1632 F A-1632 F A-1632 Battery- standard / (auxiliary) BXT -65-650 / (BXT -65-750) BXT -65-650 / (BXT -65-750) BXT -65-650 / (BXT -65-750) Oil filter FL-820-S FL-820-S FL-820-S PCV valve 2 Spark plugs 3 T orqshift automatic transmission internal[...]

  • Page 303

    MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Capacity Ford part name Ford part number / Ford specification Brake fluid Between MIN and MAX on reservoir Motorcraft High Performance DOT 3 Motor V ehicle Brake Fluid PM-1-C / WSS-M6C62-A or WSS-M6C65-A1 Door weatherstrips — Silicone Spray Lubricant XL-6 / ESR-M13P4-A Hinges, latches, Strike[...]

  • Page 304

    Item Capacity Ford part name Ford part number / Ford specification Engine coolant 4.6L engine 23.8 quarts (22.6L) Motorcraft Premium Gold Engine Coolant with bittering agent (yellow-colored) 1 VC-7-B / WSS-M97B51-A1 Engine coolant 4.6L engine with aux rear heat 26.0 quarts (24.6L) Engine coolant 5.4L engine 28.8 quarts (27.2L) Engine coolant 5.4L e[...]

  • Page 305

    Item Capacity Ford part name Ford part number / Ford specification Engine oil 6.0 quarts (5.7L) Motorcraft SAE 5W -20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W -20 Super Premium Motor Oil (Canada) 2 XO-5W20-QSP (US) CXO-5W20- LSP12 (Canada) / WSS-M2C930-A with API Certification Mark Engine oil-diesel engine Refer to the 6.0L and 6.4L[...]

  • Page 306

    Item Capacity Ford part name Ford part number / Ford specification Dana Limited Slip Axle fluid M60 (M248) E–250/E–350 5.9 pints (2.8L) 5,7 SAE 90 Hypoid Gear Oil XY–90–GL / ESW -M2C105-E Dana Limited Slip Axle fluid M70FF (M267FF) E-350 6.6 pints (3.1L) 7 Dana Limited Slip Axle fluid M70HD (M273HD) E-450 8.3 pints (3.9L) 7 Dana conventiona[...]

  • Page 307

    Item Capacity Ford part name Ford part number / Ford specification Dana conventional axle fluid M60 (M248) E-150/E-350 6.2 pints (2.9 L) 7 SAE 80W -90 Premium Rear Axle Lubricant XY -80W90-QL / WSP-M2C197-A Dana conventional axle fluid M70FF (M267FF) E-350 6.6 pints (3.1L) 7 Dana conventional axle fluid M70HD (M273HD) E-450 8.3 pints (3.9L) 7 W ind[...]

  • Page 308

    Item Capacity Ford part name Ford part number / Ford specification Fuel tank–all regular and extended length vans and wagons 35.0 gallons (132.4L) —— Fuel tank–138 inch wheelbase (except E-Super Duty) 40.0 gallons (151.0L) Fuel tank–158 inch wheelbase (except E-Super Duty) 40.0 gallons (151.0L) 8 Fuel tank–176 inch wheelbase (except E-S[...]

  • Page 309

    4 Automatic transmissions that require MERCON 威 L V should only use MERCON 威 L V fluid. Refer to scheduled maintenance information to determine the correct service interval. Use of any fluid other than the recommended fluid may cause transmission damage. 5 Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 o[...]

  • Page 310

    ENGINE DATA Engine 1 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Cubic inches 281 330 415 Required fuel 87 octane or (E-85) 2 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Ignition system Coil on plug Coil on plug Coil on plug Spark plug gap 0.052–0.056 inch (1.32–1.42mm) 0.051–0.057 inch (1.29–1.45[...]

  • Page 311

    • 4.6L V8, 5.4L V8 and 6.8L V10 engines with A/C IDENTIFYING YOUR VEHICLE Safety Compliance Certification Label (complete Ford built vehicles) The National Highway T raffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label ma[...]

  • Page 312

    V ehicle identification number (VIN) The VIN is located on the driver side instrument panel or on the certification label. It contains the following information: 1. W orld manufacturer identifier 2. Brake system / Gross V ehicle W eight Rating (GVWR) / Restraint System 3. V ehicle line, series, body type 4. Engine type 5. Check digit 6. Model year [...]

  • Page 313

    T RANSMISSION CODE DESIGNATIONS Y ou can find a transmission code on the Safety Compliance Certification Label. The following table tells you which transmission each code represents. Description Code Four -speed automatic overdrive (4R75E) Q Five-speed automatic T orqShift with T ow/Haul T Five-speed automatic 5R110W -Hi/T orque B 2009 Econoline (e[...]

  • Page 314

    GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local Ford or Ford of Canada dealer . These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your veh[...]

  • Page 315

    For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GA WR as indicated on the Safety Compliance Certifi[...]

  • Page 316

    A Accessory delay .......................... 63 AdvanceT rac .............................. 198 Air cleaner filter ............... 300–302 Airbag supplemental restraint system ................................ 107–108 and child safety seats ............ 109 description .............................. 108 disposal .................................[...]

  • Page 317

    instrument panel .................... 262 interior ..................................... 262 plastic parts ............................ 261 safety belts .............................. 262 washing .................................... 258 waxing ..................................... 259 wheels ...................................... 259 wiper blades .[...]

  • Page 318

    Event data recording .................... 6 Exhaust fumes .......................... 193 F Fail safe cooling ........................ 280 Flexible Fuel V ehicle (FFV) .... 281 Fluid capacities ......................... 303 Four -Wheel Drive vehicles preparing to drive your vehicle ..................................... 203 Fuel .....................[...]

  • Page 319

    K Keyless entry system autolock ..................................... 78 Keys ............................................. 88 positions of the ignition ......... 190 L Lamps bulb replacement specifications chart ..................51 daytime running light ...............45 headlamps ................................. 45 headlamps, flash to pass ....[...]

  • Page 320

    locking/unlocking doors .............................. 78, 83–84 panic alarm ............................... 84 replacement/additional transmitters ............................... 85 replacing the batteries ............. 84 Reverse camera ......................... 217 Reverse sensing system ........... 214 Roadside assistance .................. 2[...]

  • Page 321

    snow tires and chains ............ 166 spare tire ......................... 233, 235 terminology ............................. 139 tire grades ............................... 139 treadwear ........................ 138, 145 T owing ....................................... 174 recreational towing ................. 189 T railer Brake Controller -Integr[...]