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Table of contents for the manual
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Page 1
Room Air Conditioner Service and P ar ts Man ual CP 06 - CP 08 S vc P ar ts 2010 ( 05 / 10) C P 06F1 0 CP08F1 0 0 F Power Mode Timer 0 n / 0ff Fan Speed Temp Cool Money Saver ® Fan Only Dry hr Auto Swing 115Volts[...]
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Page 2
Air Conditioner Ser vice Man ual T ABLE OF CONTENTS Safety Precautions ............................................................................................................................... ...........3 Dimensions ...............................................................................................................................[...]
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Page 3
Ser vice Man ual 3 Saf ety Precautions Safety Precautions T o pre vent injury to the user or other people and proper ty damage, the f ollowing instructions must be f ollow ed. Incorrect operation due to ignoring instr uctions will cause harm or damage. The seriousness is classified b y the f ollowing indications. Meanings of symbols used in this ma[...]
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Page 4
4 Room Air Conditioner Saf ety Precautions Plug in the power plug properl y . • Otherwise , it will cause electric shock or fire. Do not operate or stop the unit b y inserting or pulling out the power plug. • It will cause electric shock or fire. Do not damage or use an unspecified power cor d. • It will cause electric shock or fire. Do not u[...]
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Page 5
Ser vice Man ual 5 Saf ety Precautions CAUTION • • • • • If water enters the pr oduct, turn off the the power s witch of the main body of appliance. Contact service center after taking the power - plug out from the soc ket. • It will cause electric shock or f ailure of machine. Do not clean the air conditioner with water . • W ater ma[...]
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Page 6
6 Room Air Conditioner Dimensions Dimensions Outside Dimensions This symbol alerts you to the risk of electric shoc k. This symbol alerts you to hazar ds that could cause harm to the air conditioner . This symbol indicates special notes. NOTICE Symbols Used in this Manual 353(13 7 / 8 ") 470(18 1 / 2 ") 525(20 11 / 16 ")[...]
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Page 7
1Ø, 115, 60Hz * * ) B W ( 7 6 * ) B D ( 80 ) 。 ( R O O D N I F 。 F ) ( R O O D T U O 345g(12.2 oz) Ø7 .0, 2ROW 14 STA CKS Ø5 .0, 2ROW 16STA CKS TU RBO FAN PROPELLER TY PE FAN WITH SLINGER RING 3/3 6 POLES REMOTE CONTROLLER THERMISTOR HORIZONTAL LO UVER (UP & DOWN), VER TICAL LOUVER (RIGHT &LEFT) SLIDE IN-OUT CH AS SIS R O T C E T O R[...]
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Page 8
Ai r Pu r i f i e r Pow er Temp Mod e Ti me r A Sw i n g Fan Spe ed 1 2 4 3 5 Auto Swing 6 0 F P ower Mode Timer 0n / 0f f Fa n Speed T emp Cool Money Saver ® Fan Only Dry hr Auto Swing 1 3 2 4 6 5 7 6. A UT O SWING This button can automatically control the air flo w direction. 7 T o receive the signal from remote controller. dry operation. (dehum[...]
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Page 9
Disassembly Disassembl y Mechanical Parts — Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord. 1. FRONT GRILLE 1. Open the lnlet grille upward or downward. 2. Remove the screw which fastens the front grille. 3. Pull the front grille from the right side. 4. Remove the front grille. 5. Re-install the component [...]
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Page 10
1 0 Room Air Conditioner Disassembly Air Handling P ar ts 1 . AIR GUIDE AND BLO WER 1. Remove the front grille. 2. Remove the cabinet. 3. Remove the control box. 4. Remove the 3 screws which fasten the brace. 5. Remove the brace. 6. Remove the 2 screws which fasten the evaporator. 7. Move the evaporator forward and pulling it upward slightly. (See [...]
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Page 11
Se r vice Ma n ual 1 1 Electrical P ar ts 1. Remove the cabinet. 2. Remove the evaporator. 3. Remove the orifice. 4. Remove the blower. 5. Remove the fan. 6. Remove the control box cover and housing of the motor in the control box. 7. Remove the 2 screws which fasten the motor from th e moun t motor . (Se e Figur e 7 ) 8. Remove the motor. 9. Re-in[...]
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Page 12
3. CA P A CI T OR 1 2 Room Air Conditioner 1. Remove the control box. 2. Remove the screw which fasten control panel from control box. 3. Remove the screw which located in the front. 4. Open the bottom side of control box. 5. Remove the screw and the clamp which fastens the capacitor. 6. Disconnect all the leads of capacitor terminals. 7. Re-instal[...]
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Page 13
13 Room Air Conditioner Disassembly — Replacement of the refrigeration cycle. 1. When replacing the refrigeration cycle, be sure to Discharge the refrigerant system using a Freon TM recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon TM . Leave the valve in place after se[...]
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Page 14
Se r vice Ma n ual 14 Disassembly Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve. A COMPOUND GAUGE EVAPORATOR (LOW PRESSURE SIDE) COMPRESSOR CAPILLARY TUBE CONDENSER (HIGH PRESSURE SID[...]
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Page 15
Schematic Diagr am Cir cuit Diagram LOCATION NO. 1 2 3 4 5 6 7 8 Q'TY PER SET 1 1 1 1 1 1 1 1 DESCRIPTION POWER CORD ASSEMBLY FAN MOTOR COMPRESSOR DISPLAY P.W.B ASSEMBLY MAIN P.W.B ASSEMBLY THERMISTOR CAPACITOR OWERLOAD PROTECTOR (SMPS) 250V/T2A (250V/T3.15A) MEZ62420707 WH (BL) 15 Room Air Conditioner[...]
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Page 16
Electr onic Control De vice Schematic Diagram Se r vice Ma n ua l 16[...]
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Page 17
T roubleshooting Guide T r oubleshooting Guide Piping System Figure 1 6 is a brief description of the important components and their function in what is called the refrigeration system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle. MOTOR COMPRESSOR OIL (LIQUID REFRIGERANT) CAPILLARY T[...]
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Page 18
T roubleshooting Guide T roub leshooting Guide In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit runs but poor cooling. Ineffective Cooling [...]
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Page 19
T roubleshooting Guide Fails to Start Improper thermistor setting Loose terminal connection Improper wiring Check of power source. Drop of power voltage. Capacitor check. Replacement. Check of control panel setting. Compressor fails only to start. Defect of compressor capacitor. Replacement of compressor (Motor damaged). Irregular motor insulation [...]
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Page 20
T roubleshooting Guide ELECTRIC P AR TS TR OUBLESHOO TING GUIDE: P ossible T rouble 1 • The unit does not operate. Is the Trans input power AC 115V? Is the Trans output power about AC 14V? Is shorted the Trans. output? Is output Voltage of IC01D DC 12V? Is output Voltage of IC02D DC 5V? Is the voltage No.18 of Micom DC 5V? Exchange Main P.W.B Ass[...]
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Page 21
T roubleshooting Guide Is Temp. setting set lower than Room Temp.-0.5 ° C? Is the voltage No.10 of IC01M 0V? • Exchange IC01M. • Set the Temp. setting to lower Temp. • Wait 3 Minutes Is the Unit for 3 minutes delay? • Exchange MAIN P.W.B Ass'y. Is the voltage N0.7 of IC01M DC 5V? • Check the RY-COMP. • Check the wiring Diagram. NO[...]
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Page 22
T roubleshooting Guide Is the voltage of Battery about over 2.3V? • Exchange Receiver Ass'y. Is the connection of CN-DISP1 all right? Is the voltage No.16 of CN-DISP1 on Main P.W.B Ass'y DC 5V? • Exchange the battery. • Check the P.W.B pattern. • Connect connector to CN-DISP1 exactly. NO NO NO YES YES YES P ossible T rouble 5 • [...]
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Page 23
T roubleshooting Guide ROOM AIR CONDITIONER VOLTAGE LIMITS NAME PLATE RATING MINIMUM MAXIMUM 115V ± 10% 103.5V 126.5V Y D E M E R E S U A C T N I A L P M O C Fan motor will not run. No power Check voltage at outlet. Correct if none. Wire disconnected or Connect wire. Refer to wiring diagram for connection loose terminal identification. Repair or r[...]
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Page 24
T roubleshooting Guide Y D E M E R E S U A C T N I A L P M O C , g n i s s i m y l l a i t r a p r o , e c n a l a b f o t u o , d e k c a r c f I n a F . e s i o n r o t o m n a F replace it. , g n i s s i m y l l a i t r a p r o , e c n a l a b f o t u o , d e k c a r c f I r e w o l B replace it. Loose set screw Tighten it. Worn bearings If knoc[...]
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Page 25
COMPLAINT CAUSE REMEDY Compressor cycles on Voltage Check the voltage. See the limits on the overload. preceding page. If voltage is not within these limits, call an electrician. Overload Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.) Compressor cycles on Fan m[...]
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Page 26
Exploded Vie w Exploded Vie w 249950 268711-1 264110 238310 237200 268711-2 135500 146812 W0CZZ 359011 731273 267110 135303 749740 352380 152302 148000 130910 34681 1 349600 W48602 149980 359012 349480 147581 135312 130410 567502 550140 349001 147582 567480 552113 Se r vice Ma n ua l 26[...]
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Page 27
LocNo DESCRIPT ION CP06F10 130410 Base Ass embly,Single 67302912 130910 Cabinet Assem bly ,Single 67303714 135303 Grille,Inlet 67306114 135312 Grille As sembly,Front(Indoor) 67306017 135500 Cover 67400148 146812 Motor,AC 67300902 147581 Louver,Horizontal 67306208 147582 Louver,Vertical 67306264 148000 Supporter 67303901 149980 Shroud 67303108 15230[...]
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Page 28
Replacement Parts list LocNo DESCRIPTIO N CP08F10 130410 Base Ass e mbly ,Single 67302917 130910 Cabinet Assem bly ,Single 67303714 135303 Grille,Inlet 67306114 135312 Grille Ass embly,Front(Indoor) 67306017 135500 Cover 67400148 146812 Motor,AC 67300902 147581 Louver,Horizontal 67306208 147582 Louver,Vertical 67306264 148000 Supporter 67303901 149[...]
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Page 29
Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540 • (210) 357-4400 • FAX (210) 357-4490 FRIEDRICH AIR CONDITIONING CO. Visit our web site at www.friedrich.com Use F actor y Cer tified P ar ts... CP 06 - CP 08 S vc P ar ts 2010 ( 05 / 10)[...]